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Boyens Backservice Jelly Mini Boy Digital Airmix, Instruction Manual

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Jelly Mini Boy 

 

 

 

Instruction manual 

 

Jelly Mini Boy - Digital Airmix 

 

 

 

Hotline: 
In case of malfunction please call our Hotline-No.: 
Phone: +49 (0) 54 51 / 96 37 38 
Fax:   +49 (0) 54 51 / 96 37 35

 

 

 

Before starting operation carefully read
and adhere to this instruction manual
and the safety advice! 

 

 

Edition: 12.08 

 

Article-No.: 3246 

 

Summary of Contents for Jelly Mini Boy Digital Airmix

Page 1: ...gital Airmix Hotline In case of malfunction please call our Hotline No Phone 49 0 54 51 96 37 38 Fax 49 0 54 51 96 37 35 Before starting operation carefully read and adhere to this instruction manual...

Page 2: ...es containing chocolate 14 4 4 Filling the storage tank 15 4 5 Connecting the implement to an external compressed air source 16 4 6 Switching the Implement on off 17 4 7 Setting the processing tempera...

Page 3: ...ation the safety notes and the maintenance Operator personnel This implement may only be operated maintained and repaired by persons who are acquainted with this and who have been informed about any a...

Page 4: ...or inoperative safety devices and guards non adherence to the information in the instruction manual with regard to transport storage assembly putting into operation operation maintenance and setting u...

Page 5: ...edges Only use a faultless electric power supply cable Only spray aiming at the product never aiming at human beings or animals Keep children animals and other persons away from the operation area of...

Page 6: ...aning only spray air and water Spraying other materials requires the prior explicit and written approval of Messrs boyens backservice GmbH Handle and dispose of all agents and material in an appropria...

Page 7: ...ith spray gun retainer 5 Spray gun 6 Compressed air hose for spraying pressure blue 7 Agent hose red 8 Implement on off 9 Digital temperature setting device 10 Temperature control lamp 11 Safety switc...

Page 8: ...he turning knob 11 of the agent pressure setting device inside the implement housing By the factory the agent pressure has been set to 4 bar The agent pressure presses the agent to be processed from t...

Page 9: ...flat or wide spraying by means of the adjusting screw 2 The spray pattern produced here depends on the preset spraying pressure So that a symmetrical spray pattern arises you must individually adapt t...

Page 10: ...ray gun which is replaced in the spray gun retainer In case of work interruptions this way prevents that the agent will be congeal in the spray gun and clog the agent channel 3 3 Identification of the...

Page 11: ...4 litres Weight 26 kg Measurements Length Width Height 485 mm 285 mm 330 mm Length agent hose 2 5 m Agent hose Silicone Air hose Silicone Spray gun Airmix Transport and storing Operation Temperature...

Page 12: ...s get into the stainless steel pressure vessel and clog the spray gun s agent nozzle If your present compressed air source does not meet the above requirements we recommend you use our three stage spe...

Page 13: ...connections and scorched cables Check whether the electric circuit is protected by fuse with 16 Ampere If so connect the implement with the aid of the power plug to the power supply 4 1 Operation Onl...

Page 14: ...hose may never be shortened patched or manipulated Changes on the agent hose will cause a total failure of function 4 3 Recommendations for processing fat glazes containing chocolate Rinse the impleme...

Page 15: ...ir source page 16 Pull the bleed valve 1 until the hissing noise stops Swing the storage tank cover closure 4 into the unlocking position 5 Open the storage tank cover 3 Fill the agent to be processed...

Page 16: ...page 12 During the spraying procedure the implement must be permanently connected with the external compressed air source as otherwise spraying will not be possible The bleed valve 1 in the storage t...

Page 17: ...yellow 2 and the red signal lamp 3 goes out If the implement is cold the heating period will last approx 5 to 8 minutes The heater and the fan of the heat box 4 for the spray gun are turned on Excess...

Page 18: ...irection forward or backward By pressing the same key again the display continuously moves until the key is released After having obtained the desired processing temperature first release the UP or DO...

Page 19: ...ale 2 are no direct temperature values they are only used for guidance during setting the heating temperature The set figure for the set heating temperature is read off at the marking 3 Figure 0 The s...

Page 20: ...pressure Only a correctly set spraying pressure will ensure a reasonable spray pattern Increase the spraying pressure if you want to enlarge the spray pattern Reduce the spraying pressure if you want...

Page 21: ...le implement pressure of 6 bar is exceeded Remove the housing bottom refer to chapter Opening the implement housing page 30 Place the implement upright on a work surface so that you get access to the...

Page 22: ...l not be possible The spraying procedure differs between rotary spraying and flat or wide spraying Rotary spraying For rotary spraying guide the spray gun in circular movements over the bakery product...

Page 23: ...the locknut 2 at the agent quantity adjusting screw 3 Pull the spray gun trigger 4 At the same time turn the agent quantity adjusting screw 3 until you consider the sprayed agent quantity to be suffi...

Page 24: ...connections may work loose because the system is constantly moving due to the compressed air and the agent to be sprayed because of improper handling e g if the spray gun is dropped Check the firm se...

Page 25: ...e spray gun Clean the spray gun s air and agent nozzle Refer to chapter Cleaning the spray gun s air and agent nozzle page 26 Switch off the implement Close the ball valve on the compressed air connec...

Page 26: ...Remove the air nozzle 2 from the spray gun Unscrew the agent nozzle 3 from the connection piece 4 with the special wrench supplied and remove Only use the special wrench supplied to unscrew and tighte...

Page 27: ...d by skilled technical personnel when it is not connected to the electric power supply and not pressurised Open the two single lug hose clamps 1 on the air filter 2 with pincers or tower pincers These...

Page 28: ...Digital Airmix Edition 12 08 5 4 Activate the safety switch Prior to activating the safety switch 1 let the implement cool down for approx 1 hour Remove the black cap 2 Press the safety switch 1 usin...

Page 29: ...t the storage tank cover closure 2 Rotate the storage tank cover closure 2 some revolutions in the clockwise direction Retighten lock nut 1 Exchange the seal of the storage tank cover if the seal of t...

Page 30: ...apter Filling the storage tank in this regard page 15 Actuate the spray gun and thus discharge the residual air pressure out off the system Place the Jelly Mini Boy on its back Remove the two bolts 2...

Page 31: ...y with chapter Opening the implement housing page 30 in this regard Remove the cable ties 1 and the cable protection 2 Separate the two plug and socket connections 3 of the grey red cables Unscrew the...

Page 32: ...lack cap Press in the switch Temperature control defect Contact the maintenance service Temperature does not rise Microprocessor defective Contact the maintenance service The processing temperature ha...

Page 33: ...ent to be processed is not warmly enough Empty the storage tank and warm up the agent to be processed externally The agent nozzle does not spray evenly Agent hose does not heat Contact the maintenance...

Page 34: ...tem 31 9 2162 Flat jet regulator gasket 10 2183 Flat jet regulator 11 2174 Screw 12 3251 Flat gasket agent quantity adjustment 13 2175 Seal sleeve 14 2163 Seal cone 15 2167 Spring agent quantity adjus...

Page 35: ...170 Plastic grip 26 2177 Material feed pipe completely including Item 18 27 3253 Material feed pipe 28 2164 O ring material pipe 29 2172 Double nipple 30 2165 O ring air connection 31 2173 Connecting...

Page 36: ...n 12 08 6 2 Spare parts Article No Designation Component 963 Pressure regulator MRS 08 0 9 bar 1850 Non return valve Eisele 957 On off switch with protective cap 2106 Signal lamp KM ti yellow 956 Safe...

Page 37: ...Digital Airmix Edition 12 08 Article No Designation Component 1380 Filter K including 2 brackets 13 3 VA 970 Bracket 13 3 VA 1477 Spray gun Mignon 3 individual parts see page 34 973 Storage tank cove...

Page 38: ...38 Circuit diagrams Jelly Mini Boy Digital Airmix Edition 12 08 7 Circuit diagrams...

Page 39: ...Circuit diagrams 39 Jelly Mini Boy Digital Airmix Edition 12 08...

Page 40: ...40 Circuit diagrams Jelly Mini Boy Digital Airmix Edition 12 08...

Page 41: ...Circuit diagrams 41 Jelly Mini Boy Digital Airmix Edition 12 08...

Page 42: ...uences unless the damage can be traced back to a fault on our side Impure compressed air or compressed air being wet or containing foreign particles Seals and hoses All firm or moving components which...

Page 43: ...nd construction and in the design version marketed by us In case of changes to the machine that have not been coordinated with us this declaration will loose its validity Model Model No Year of constr...

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