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5-12

Section 5 • Care & Maintenance

280 Outrage

Reinforcement Locations

Your boat has been manufactured with reinforcement

in various locations throughout the deck.
In the event you wish to add equipment to your

boat which requires you to penetrate the deck with

fasteners, the diagram above illustrates the size,

location and type of the reinforcement available. The

DO NOT attempt to secure equipment in any

location other than those that are illustrated.

CAUTION

* In all cases it is recommended to drill and countersink a pilot hole to prevent damage to the gelcoat surface.

**Also known as Whaleboard

Reinforcement

Construction

Equipment weight Fastener Type

Plywood

Standard boatbuilding material

Light

Self-tapping screws

Trevira

Thick spunbound polyester fabric

Light

Sheet Metal screws

Sparalloy

High density plastic

Medium

Self-tapping screws

Phenolic

Fiberglass reinforced composite board

Heavy

Drill & Tap

chart below provides a description of the material and

recommended fasteners to secure your equipment.

Reinforcement Location Diagram

Summary of Contents for 280 Outrage

Page 1: ...2 8 0O u t r a g e O w n e r sMa n u a l ...

Page 2: ...i 280 Outrage R 280 Outrage 280 Outrage 280 Outrage The mission of Boston Whaler is to provide consumers with the safest highest quality most durable boats in the world ...

Page 3: ...es and lead which are known to the State of California to cause cancer and birth defects or other reproductive harm To minimize exposure avoid breathing exhaust service your vessel in a well ventilated area and wear gloves or wash your hands frequently when servicing this vessel For more information go to www P65warnings ca gov marine WARNING ...

Page 4: ... to provide you with all the information and assistance that you require Information and assistance is also available at our corporate website www bostonwhaler com On our website you will find information on our entire lineup of Unsinkable Legends as well as a collection of customer resources including parts diagrams maintenance tips and frequently asked questions In addition you can sign up to re...

Page 5: ...your boat in half this only goes to show one thing people whose livelihood and lives depend on boats consistently choose Boston Whaler because of their seaworthiness dependablility and the inherent safety of a hull that won t sink even if severely damaged Boston Whalers are built to last For over 50 years Boston Whaler has strived to make each model better providing you with a safe and fun boating...

Page 6: ... 1 6 Lifesaving Equipment 1 7 PFD Requirement 1 7 PFD Classification 1 7 Emergency Situations 1 9 TABLE of CONTENTS Medical Emergency 1 9 Water Rescue 1 9 Returning to the victim 1 9 Making contact 1 9 Getting back on board 1 9 Unassisted Reboarding 1 9 Fire 1 9 To lessen the danger of fire 1 10 Flooding Swamping and Capsizing 1 10 Flooding 1 10 Swamping 1 10 Capsizing 1 10 Collision 1 11 Propulsi...

Page 7: ...y 2 28 Trailering The Engine 2 29 Section 3 Systems Components Overview Operation Bilge Pumps 3 1 Fuel Oil Spillage 3 1 Maintenance 3 1 Hydraulic Power Steering 3 2 Filling Maintenance 3 2 Fuel System 3 3 Fuel Tank 3 3 Fuel Vent 3 4 Filling The Tank 3 4 Fuel Distribution System 3 4 Static Electricity and the Fuel System 3 5 Ethanol Blended Fuel 3 6 Filling The Tank 3 6 Phase Separation 3 6 Additiv...

Page 8: ...s VSR 4 4 12 Volt Accessory Receptacle 4 4 Component Breakers 4 4 Transducer Location Diagram 4 5 NAUTIC ONTM Remote Connectivity Option 4 6 Fuse Blocks 4 6 Rigging 4 6 Electrical Schematics 4 7 Wiring Identification Chart 4 7 Section 5 Care Maintenance Routine Care Maintenance 5 1 Hull 5 1 Waxing the Gel Coat Surfaces 5 1 Hull Maintenance 5 2 Hull Blistering 5 2 Prevention 5 1 Bottom Painting 5 2...

Page 9: ...on on it s operation and maintenance Please familiarize yourself with the boat and it s operation before using it If this is your first boat or you are changing to a type of boat you are not familiar with for your own comfort and safety please ensure that you obtain handling and operating experience before assuming command of your boat Your Boston Whaler dealer or local Yacht Club will be pleased ...

Page 10: ...ating Boston Whaler will repair or replace at its sole discretion any upholstered items canvas teak and powder coating manufactured or installed by Boston Whaler that are defective in factory materials and or workmanship and are reported within one 1 year from the date of sale to the original retail owner 5 Limited Engine Warranty Retail owners will be entitled to the limited engine warranty as pr...

Page 11: ... under this Limited Manufacturer Warranty exceed the fair market value of the product as of the date of the owner s claim Acceptance of any product returned or any refund provided by Boston Whaler shall not be deemed an admission that the product is defective Products that are replaced become the property of Boston Whaler OTHER LIMITATIONS EXCEPTAS SET FORTH HEREIN THEREARE NO OTHER WARRANTIES EIT...

Page 12: ...l out and submit the online Boston Whaler warranty transfer form accessible from www bostonwhaler com A copy of the bill of sale will be required to submit with the form The warranty transfer must be completed within 30 days of purchase MODIFICATIONS SEVERABILITY The terms and conditions contained herein as well as those of any documents prepared in conjunction with the sale of this vessel may not...

Page 13: ...nts manufactured or installed by Boston Whaler that are defective in factory materials and or workmanship which are reported within three 3 years from the date of sale to the original retail owner and are not addressed in the specific warranties listed in paragraphs 1 or 4 or set out in the Exclusions paragraph below 3 One Year Limited Warranty onAccessory Components for the 13 Super Sport and 16 ...

Page 14: ...an act of nature resulting in damage cost or expense 13 Any failure or defect arising from a previous repair made by a non authorized service provider 14 Any item exceeding the expressed coverage limits specified in any Boston Whaler Limited Manufacturer Warranty 15 Failure of the owner to use maintain or store an Accessory in reasonable fashion and any other failure to provide reasonable care and...

Page 15: ...ions contained herein as well as those of any documents prepared in conjunction with the sale of this vessel may not be modified altered or waived by any action inaction or representations whether oral or in writing except upon the expressed written authority of a management level employee of Boston Whaler The invalidity or unenforceability of any one or more of the provisions herein shall not aff...

Page 16: ... watercraft owner you are responsible for performance of the required maintenance listed in your owner s manual Boston Whaler Inc recommends that you retain all receipts covering maintenance on your SIMW but Boston Whaler Inc cannot deny warranty solely for the lack of receipts As the SIMW owner you should however be aware that the Boston Whaler Inc may deny you warranty coverage if your spark ign...

Page 17: ...g and collections and protecting against fraud and error and 7 Investigating a breach or a contravention of a law complying with a subpoena warrant court order or as required or otherwise permitted by law Boston whaler will not sell your personal information or subject you to telemarketing or unsolicited e mail Safeguards We use security safeguards appropriate to the sensitivity of personal inform...

Page 18: ...Auxiliary U S Power Squadron Canadian Power and Sail Squadrons Red Cross State Boating Offices Yacht Club Contact the Boat U S Foundation at 1 800 336 2628 or go to www boatus com foundation Outside of North America contact your boat dealer and or your governmental boating agency for assistance A comprehensive background in boating can be found in the book Chapman Piloting Seamanship and Small Boa...

Page 19: ...xviii 280 Outrage R THIS PAGE INTENTIONALLY LEFT BLANK ...

Page 20: ...vicing of your boat DANGER Denotes an immediate hazard exists that WILL result in severe personal injury or death Denotes information that is important to know prior to operation and or maintenance but is not hazard related NOTICE DANGER Denotes an immediate hazard exists that WILL result in severe personal injury or death Denotes hazards or unsafe practices that MAY result in severe personal inju...

Page 21: ...ng means Knowing the limitations of your boat Following the RULES of the ROAD Keeping a sharp lookout for people and objects in the water Not boating in water or weather conditions that are beyond the boat s and or operator s capability Never operating the boat while under the influence of drugs or alcohol Being aware of your passengers safety at all times Reducing speed when there is limited visi...

Page 22: ...s such as rocks sand bars or dangerous currents to name a few Your passengers are relying on you to operate and maneuver the boat safely so that they are not in danger of going overboard If you turn too quickly Boarding Board only one person at a time Never jump into boat Step or climb into cockpit Load gear after you are aboard Carrying gear while boarding can cause you to lose balance Distribute...

Page 23: ...ces WARNING A qualified operator must be in control of the boat at all times Do not operate the boat while under the influence of alcohol or drugs never operate your boat at speeds which exceed the operator s ability to react if an emergency develops At night turn on the appropriate navigation lights and cruise at a reduced speed that will allow you plenty of time to avoid dangerous situations WAR...

Page 24: ... all pyrotechnic signals in a well marked waterproof container Additional Recommended equipment for safe operation In addition to the legally mandated equipment the following items are neccessary for safe boating especially if your boat will be out of sight of land Personal Flotation Devices PFD s First Aid kit Compass Charts Maps Manual bilge pump Visual distress signals GPS or LORAN for day or n...

Page 25: ...poisoning are often confused with seasickness or intoxication so those affected may not receive the medical attention they need The poisoning victim s skin often turns cherry red If CO poisoning is suspected have the victim breath fresh air deeply If breathing stops resusitate A victim often revives then relapses because organs are damaged by lack of oxygen To minimize the danger of Carbon Monoxid...

Page 26: ...wn due to exhaustion hypothermia or both The bouyancy provided by a personal flotation device PFD will allow the person who has fallen overboard to remain afloat with far less effort and body heat loss extending survival time necessary to find and retrieve them One 1 Coast Guard approved PFD Type I II or III for each person aboard or being towed on water skis tubes etc The law requires that PFDs m...

Page 27: ...ort while engaged in water skiing or other forms of water activities Type IV Throwable Devices horseshoe bouys ring bouys and bouyant cushions are designed to be grasped not worn Before purchasing PFDs ensure that there is an attached tag indicating they are approved by the U S Coast Guard or by your National Boating Law Enforcement Agency The operator is responsible for instructing everyone onboa...

Page 28: ...must be taken when a person has fallen overboard Emergency Situations The law requires the owner operator to assist any person or boat in distress as long as rendering assistance does not endanger the owner operator the passengers or the boat NOTICE 2 Making contact Stop or slow the boat and circle toward the person overboard Try to aproach heading into the wind or into the waves Keep person overb...

Page 29: ...he fire If the fire is in an enclosed compartment and you have an automatic extinguisher for the compartment wait 15 min before opening the compartment Have an extinguisher handy in case of a flare up If possible signal for help Radio visual and audible signal should be used as needed You must render assistance to any boater requesting help If fire is out of control grab all neccesary survival gea...

Page 30: ...se and three for night use Some pyrotechnic devices such as red flares meet both day and night use requirements Store pyrotechnic signals in a cool dry location An orange or red watertight container prominently marked DISTRESS SIGNALS is recommended The chances of flooding swamping or capsizing can be reduced by being aware of Weather Water Conditions Proper boat handling techniques Proper loading...

Page 31: ...URGENCY PAN PAN PAN PAN PAN PAN pronounced PAHN PAHN used when a person or vessel is in some jeopardy less than indicated by a MAYDAY call SAFETY SECURITY SECURITY SECURITY pronounced SAY CURE IT AY used for navigational safety or weather warning An emergency situation will be hectic and there will not be time to learn proper radio procedure LEARN WHATTO DO BEFOREYOU NEED TO DO IT If you hear a di...

Page 32: ...ng Recognize and respect diving flags Keep at least 30 meters 100 ft away Diver s Flags Fig 1 13 2 RED WHITE BLUE CODE ALPHA FLAG SPORT DIVER S FLAG WHITE If you encounter fog determine your position set a safe course slow down and alert other boats of your presence with a sound signal If a lightning storm approaches the safest action is to dock and disembark If you cannot return to shore have pas...

Page 33: ...directly behind a water skier At 22 knots 25 m p h it takes only 5 seconds to overtake a fallen skier who was 60 meters 200 feet in front Ski only in areas where skiing is permitted Observe local restrictions on length of tow line Learn the signals to communicate with a skier The skier is to control the boat through hand signals Figure 1 14 1 Your boat will handle differently while towing a skier ...

Page 34: ...rope can cause it to backlash into the cockpit PERSONAL INJURY HAZARD Use transom tow ring only to pull water skiers Unless specified by the manufacturer any other use such as parasailing kite flying towing other boats etc may create too much stress on the tow ring resulting in personal injury and or equipment damage WARNING PROPELLER SAFETY Before starting your boat walk to the stern and look in ...

Page 35: ...high winds Passengers and crew may lose balance and the boat may lose steering control Should the operator fall out of the boat at planing speed it may take several seconds for the engine and propeller to stop turning The boat may continue to coast for several hundred feet causing injury to anyone in its path Towed Inflatables Towedinflatabletypes akatubes producetremendous stress on the tow point...

Page 36: ...d contact the person holding the float plan to let them know you are back Distress message capabilities to alert emergency contact s including location heading date and time of incident Theft deterrent against boat and engine theft REFER TO THE OWNER S PACKET FOR COMPLETE INSTRUCTIONS AND WARRANTY INFORMATION Hitting an object in or under the water or boating in dangerous currents can cause seriou...

Page 37: ...and severe response DO NOT approach within 100 yards and slow to minimum speed within 500 yards of any U S Naval vessel If you need to pass within 100 yards of a U S Naval vessel for safe passage you must contact the U S Naval vessel or the Coast Guard escort vessel on VHF FM channel 16 America s Waterway Watch In March 2005 the U S Coast Guard officially launched America s Waterway Watch to encou...

Page 38: ...automatically holds the boat in position When Skyhook is activated the propellers rotate automatically propeller rotation may not be obvious the boat may suddenly move in any direction the propellers can injure people in the water anywhere around the boat Unless the Captain gives you permission do not go in the water wind or water current can move swimmers into the propellers do not sit or stand w...

Page 39: ...ement labels NOTICE Replacement Part No WARNING NW 204 05 co co co co co co co co co co co co co co co co co co co co Required under AB2222 for use on all boats in the State of California Carbon monoxide CO can cause brain damage or death Engine and generator exhaust contains odorless and colorless carbon monoxide gas Signs of carbon monoxide poisoning include nausea headache dizziness drowsiness ...

Page 40: ...OPEN AVOID PROPERTY DAMAGE CAUTION ENGAGE GYPSY LOCK AND ENSURE ANCHOR IS SECURED WITH LANYARD BEFORE GETTING UNDERWAY MRP PN WARNING NO VENTILATION IS PROVIDED FUEL VAPORS ARE A FIRE AND EXPLOSION HAZARD TO AVOID INJURY OR DEATH DO NOT STORE FUEL OR FLAMMABLE LIQUIDS HERE NW 203 03 Carbon monoxide CO can cause brain damage or death Engine and generator exhaust contains odorless and colorless carb...

Page 41: ...owing patents COMBINATION BOAT HAWSE PIPE AND ACCESSORYTRAY U S PATENT 7 343 870 It is important to replace any damaged or unreadable label Call your Boston Whaler dealer for replacement labels NOTICE 1 2 3 4 Replacement Part No Warning Label Locations Con t Fig 1 22 1 1 3 4 5 5 2 BUILDER S PLATE SEE FIG 2 2 1 LABEL CALIFORNIA ARB COMPLIANCE 2376349 MAXIMUM ENGINE WEIGHT 1774307 WARNING DOOR SECUR...

Page 42: ...RIMMING OPERATION SINGLE LEVER CONTROL LIFT POINT SLING LOCATION ENGINE START ENGINE STOP FUEL LEVEL WARNING ELECTRICAL HAZARD NO OPEN FLAME NO SMOKING FIRE RISK ROTARY CONTROL WIDTH OF SYMBOL INDICATES INCREASE FRESH WATER GRAY WATER FUEL GENERAL LIFT POINT BILGE PUMP PROPELLER INTERIOR LIGHT RUNNING LIGHTS UNDER POWER ANCHOR LIGHT WINDSHIELD WIPER AND WASHER ANCHOR BATTERY HORN UNLEADED FUEL LEA...

Page 43: ...1 24 280 Outrage Section 1 Safety R THIS PAGE INTENTIONALLY LEFT BLANK ...

Page 44: ...ruction process This involves foam injection into a closed mold system where the foam expands to fill all voids in the hull When the finished product is pulled from the mold the hull and deck are chemically bonded to form a solid inseparable unit Hull Construction Fig 2 1 1 Hull Identification Number The Hull Identification Number is located on the starboard side of the transom This is the most im...

Page 45: ...your boat regardless of the weather or water conditions Certification Plates Fig 2 2 1 NMMA CERTIFICATE CANADA CONFORMITY STICKER CE MARK INT L BUILDER S PLATE AUSTRALIAN BUILDER S PLATE 1 2 3 1 2 3 Replacement Part No 125062 Replacement Part No 2203647 Replacement Part No 2239783 YACHT CERTIFICATION DESIGN COMPLIANCE WITH NMMA REQUIREMENTS IN EFFECT ON THE DATE OF CERTIFICATION IS VERIFIED MANUFA...

Page 46: ...The 280 Outrage is designed for a MAXIMUM outboard engine weight of 1400 LBS 635 kg NOTICE It is imperative that you follow the recommendations listed on your capacity plate regarding the maximum amount of weight the boat can safely carry WARNING NOTICE Your 280 Outrage is design category B Certification Design Category A A recreational craft given design category A is considered to be designed fo...

Page 47: ...ional equipment and loading of the boat will affect the draft measurements Follow the recommendations listed on your capacity plate regarding the maximum amount of weight your boat can safely carry 2 Exceeding this weight will affect the boat s performance DO NOT Exceed the weights listed on the capacity plate Dimensions Clearances Fig 2 4 1 28 9 4 Maximum Engine Weight 1400 lbs 635 kg MaximumWeig...

Page 48: ...loading or unloading swimmers divers from the swim platform ladder Deck Occupancy Fig 2 5 1 Be aware of your footing while the boat is underway slipping or falling could result in serious injury or death especially if the boat is in motion or in rough seas Keep the accomodation deck clean so if movement is neccessary it will be free of obstruction DANGER Passenger Areas Gelcoat surfaces are slippe...

Page 49: ... 6 1 NOTE Hardtop removed for clarity Recommended Passenger Locations RECOMMENDED SEATING while moored at idle or at speed under 5 mph RECOMMENDED ON PLANE LOCATIONS NEVER allow passengers to ride in an area i e bow gunnels transom etc that will pose a hazard to themselves or the boat WARNING ...

Page 50: ...nderwater needs to be plugged or the seacock needs to be closed Through hull fittings and deck drain scupper flaps should be checked for proper seal annually When the boat is in the water the underwater fittings can be checked for dripping It is recommended that the underwater fittings be removed cleaned and resealed every other year If the through hull fittings need to be replaced it is recommend...

Page 51: ...R P S OPTION AFT LIVEWELL 20 GAL OPTION TRANSOM CROSS TIE CLEATS OPTION DECK ACCESS TRANSOM MOUNTED RODHOLDERS 3 MOTORWELL DECK ACCESS FOUR STROKE MERCURY ENGINES WASTE DOCKSIDE PUMPOUT FRESH WATER FILL SWIM PLATFORM W COVERED SWIM LADDER STAINLESS STEEL GRAB RAIL TRANSOM FRESH WATER SHOWER MECHANICAL ACCESS HATCH LIVEWELL 30 GAL OPTION HELM COMPANION S SEAT CONTROL CONSOLE FORWARD CONSOLE LOUNGE ...

Page 52: ... Control Station Features Fig 2 9 1 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 1 1 AMBIENT TEMPERATURE SENSOR FUSION STEREO REMOTE OPTION TRIM TAB CONTROL PAD W INDICATORS EMERGENCY ENGINE SHUT DOWN SWITCH RAYMARINE VHF RADIO STAINLESS STEEL STEERING WHEEL W KNOB ENGINE S START STOP SWITCH RAYMARINE AXIOM PRO RVX 12 1 SCREEN ELECTRONICS NAVIGATION PACKAGE OPTION ...

Page 53: ...gation package 5 5 6 6 Optional displays 12 Raymarine AXIOM RV 12 1 screen electronics navigation package 12 Raymarine AXIOM 12 1 screen additional display electronics package 16 Raymarine AXIOM PRO RVX 15 6 screen electronics navigation package w CHIRP sonar 16 Raymarine AXIOM XL 16 screen electronics navigation package Raymarine sounder RV 1000 1 2 3 WINDLASS W RODE AND STAINLESS STEEL ANCHOR OP...

Page 54: ... PUMP PORT ENGINE FUEL WATER SEPARATOR RAW WATER PUMP MACERATOR BATTERY TRAYS 186 GAL 704 L FUEL TANK 4 5 6 1 2 3 4 5 6 7 8 9 11 12 13 14 10 7 8 1100 GPH 4 164 LPH BILGE PUMP 1100 GPH 4 164 LPH AUXILIARY BILGE PUMP OPTION FRESH WATER PUMP STARBOARD ENGINE FUEL WATER SEPARATOR STARBOARD FISHBOX PUMP POWER STEERING PUMP 26 GAL 98 4 L FRESH WATER TANK 9 10 11 12 13 14 15 15 ...

Page 55: ...AWER STORAGE ROD HOLDER CUP HOLDER EXTENDABLE FAUCET CAPTAIN S HELM SEAT Leaning Post Features Fig 2 12 1 4 5 6 COMPANION S HELM CHAIR STORAGE LIVEWELL SINK GRAB RAIL DELUXE LEANING POST REMOVABLE COOLER 11 12 1 PORT SIDE 1 2 3 4 5 6 7 8 9 11 3 4 5 6 7 3 4 3 4 8 9 10 10 12 7 8 9 10 ...

Page 56: ...NSOM SHOWER BATTERY SWITCH PANEL TOE RAIL AFT STORAGE AFT LIVEWELL 20 GAL OPTION TRANSOM ROD HOLDERS WASTE PUMPOUT FRESH WATER DECK FILL BILGE VENT OPTION COURTESY LIGHT CROSS TIE CLEAT JOYSTICK ACTIVE INDICATOR LIGHT OPTION SWIM PLATFORM W COVERED SWIM LADDER PORT GUNNEL 5 Requires stereo option FWD STBD GUNNEL FWD FWD 1 2 3 4 5 6 7 8 9 11 12 13 14 16 17 18 2 4 4 4 8 11 11 1 14 15 17 3 10 13 14 1...

Page 57: ... Cockpit Transom Features Con t Fig 2 14 1 1 2 3 STORAGE GARAGE FORWARD LOUNGE INTERIOR CONSOLE ACCESS DOOR CUP HOLDERS P S ACCESS DOOR LATCH 6 7 8 1 4 3 4 5 2 5 6 7 8 GRAB RAIL P S AFT TACKLE STORAGE PULL OUT TROLLING SEAT P S OPTION AFT BENCH SEAT ...

Page 58: ...KS OPTION FOLD AWAY ENTRY STEP 750 GPH 2 839 LPH FORWARD BILGE PUMP FRESH WATER SHOWER OPTION DC BREAKER PANEL STEREO OPTION OVERBOARD DISCHARGE PANEL OPTION BOW TABLE STORAGE OPTION BOW TABLE PEDESTAL STORAGE OPTION SHOWER FAUCET OPTION SMALL ITEM STORAGE P S VACU FLUSH TOILET OPTION 7 8 9 10 6 5 11 FWD 1 2 3 3 6 4 7 8 9 10 11 FWD 5 14 12 13 12 13 5 14 ...

Page 59: ...NNA OPTION 4KW RADAR DOME OPTION SPOTLIGHT OPTION BOW FLOOD LIGHT HORN COCKPIT FLOOD LIGHTS PFD STORAGE BAG DOME LIGHT ELECTRONICS BOX ELECTRIC WINDSHIELD VENT WINDSHIELD WIPER 7 10 11 12 6 5 13 13 1 1 3 4 6 10 12 9 7 1 10 8 14 1 8 9 15 11 8 5 14 2 15 CAUTION Accent lights are not to be used when navigational lights are in use as this may interfere with the effectiveness of the navigational lights...

Page 60: ...LM SEATING OPTION STERN FOLD AWAY BENCH SEAT Seating Fig 2 17 1 1 2 3 4 5 Seating 4 3 1 2 6 5 6 Always wash metallic parts with soap and water and rinse thoroughly with fresh water Once dry apply a light coating of lubricant to protect moving parts Check for loose or damaged hardware and tighten or replace as necessary NOTICE SEAT MAINTENANCE ...

Page 61: ...OL SWITCH 11 12 13 14 15 6 7 8 9 10 16 17 18 To get the most out of your Multi system display features you must read the manual in your owner s packet whichisprovidedbythesystemmanufacturer The manual will give you information important for the proper operation of the SmartcraftTM deluxe Tachometer and Speedometer multi gauge system SmartCraft Multi Gauge System Fig 2 18 2 1 DUAL ENGINE MULTI GAUG...

Page 62: ...meter Information displayed by the speedometergauge includes Clock Temperature Fuel Level Oil Level RPM Synchronizer Trim Synchronizer Traveling Range Fuel Economy Trip Odometer Digital Speedometer Barometer System Calibration For First Time Use Boston Whaler or your Boston Whaler dealer has calibrated the SmartcraftTM VesselView to the equipment on your boat If equipment is added the system will ...

Page 63: ...TL E ON LY DO CK PRECISION PILOT STANDBY ACTIVE SKYHOOK TURN TURN RESUME WAYPOINT SEQUENCE RESUME HEADING RESPONSE TRACK WAYPOINT TRACK Digital Throttle Shift DTS Shift controls into NEUTRAL before starting engine Shift only when engine is at idle Reversing at high speeds can cause flooding swamping due to water being pushed over the transom CAUTION PRECISION PILOT STANDBY ACTIVE SKYHOOK TURN TURN...

Page 64: ... allow you to operate the throttle without engaging Wind and sea currents can change how your boat responds while in motion Understanding your boat and its reactions at speed will make boating safer and more enjoyable NOTICE REFERTOTHEENGINEMANUFACTURER SMANUAL INYOUROWNER SMANUALPACKETFORCOMPLETE INSTRUCTIONS INFORMATION AND WARRANTY Digital Throttle Shift DTS Fig 2 21 1 1 2 3 TRIM TILT CONTROL S...

Page 65: ...s position the white 360o all around light will illuminate showing other boaters your location while at anchor The improper sequence of navigation lighting may be as dangerous as no lighting at all NOTICE Your boat comes equipped with navigation lighting for your safety Regulations state that all boats must display navigation lights between sunset and sunrise and during periods of restricted visib...

Page 66: ...ut as required by USCG Navigation Rules ATTENTION The trim tabs are sealed waterproof and maintenance free General cleaning is recommended and marine growth should be removed when the boat is out of the water Also inspect the sacrificial anodes regularly and replace as necessary refer to chapter 5 for additional information Operation The trim tabs are controlled by rocker switches located at the h...

Page 67: ...l Place a separator sheet i e towel or soft blanket etc between the pieces of vinyl NOTICE NOTE ALL CANVAS OFFERED IN CHOICE OF BLUE OR BLACK Canvas Option Fig 2 24 1 1 2 3 4 5 6 7 WING ENCLOSURE WING CURTAIN STERN SEAT COVER LOUNGE COVER LOUNGE BASE COVER 8 9 3 4 2 5 6 7 8 9 1 2 problems such as engines trimming up instead of down if the propeller breaks loose in a hard turn It also avoids issues...

Page 68: ...aintenance etc Propeller Assembly Fig 2 25 1 1 2 3 4 5 6 7 8 ENGINE SHAFT FORWARD THRUST WASHER DRIVE SLEEVE INNER HUB BLADE BACK OUTER HUB EXHAUST PASSAGE DIFFUSER RING PROP NUT LOCK RING DRIVE SLEEVE ADAPTER BLADE TIP LEADING EDGE TRAILING EDGE BLADE FACE 9 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 10 11 12 13 14 15 Propellers have two basic characteristics diameter and pitch Diameter is that distance...

Page 69: ...e to break it would snap Back causing injury or damage to everything in its path Bow Tow Eye Option Fig 2 26 1 BOW TOW EYE If it becomes necessary to tow your boat If possible create a bridle with a line around the hull or superstructure or use spring lines to secure the towed vessel to the towing vessel See below Either of these methods will distribute the load over a wide area Be sure to use fen...

Page 70: ...ing unloading or mooring Please learn the proper way to secure the boat and how best to use the mooring points of your boat Figure 2 27 2 shows the correct method for tieing a belaying knot commonly used to secure a boat to a dock This knot will hold fast and is simple to release when needed Lifting The bow eye is used to haul out and hold your boat onto a trailer The stern eyes are used as tie do...

Page 71: ...m Always use a spreader bar on the stern eyes and use chafing protection on the top of the transom All drain plugs i e transom fishwell deck etc should be pulled out and the boat positioned with the bow slightly higher than the stern so that any water which is allowed to accumulate in the cock pit and or bilge can easily drain from the boat Proper Short Duration lifting Fig 2 28 1 1 2 3 4 LIFT CAB...

Page 72: ...ssings driveway clearance trailer bounce etc the outboard should be tilted up and supported using an accessory outboard support device Your Boston Whaler dealer will have recommendations regarding the support of your engine Tie down straps should never be used by themselves they are only used to help in keeping the boat secured to the trailer Make certain that the safety chain cable is properly se...

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Page 74: ...ischarging fuel or oily waste in navigable waters Discharge is defined as any action which causes a film sheen or discoloration on the water surface or causes a sludge or emulsion beneath the water surface A common violation is bilge discharge Violators are subject to severe penalties and may also be responsible for the cost of cleanup which may be substantial Use rags or sponges to soak up fuel o...

Page 75: ... the aft cockpit floor hatch The pump is electrically operated to provide hydraulic pressure to the steering system Hydraulic Power Steering Bilge Pump Maintenance Fig 3 2 1 LOCK TAB 1 Hydraulic Power Steering Pump Fig 3 2 2 REMOVABLE COVER RUBBER LOCKING STRAP 2 1 2 1 2 The bilge pumps are wired directly to the battery Therefore it is imperative that the float switch remain clear of debris to pre...

Page 76: ...nalties CAUTION This system has been designed to meet the EPA regulations using certified components to limit the fuel vapor emissions Your fuel system provides the following benefits Automotive style refueling automatic nozzle shut off fuel nozzle retention This system sends a signal to the pump nozzle to shut off before there is any spit back or well back through the fill opening Overfill protec...

Page 77: ...he use of a portable fuel tank to fill your boat s tank can result in overfilling and circumvent the safety features designed into your tank WARNING The modification of any of the fuel system components or the replacement of these com ponents with unathorized parts may result in over pressurization of the fuel system and circumvent the safety features designed into your tank WARNING Fuel tank Fuel...

Page 78: ...electricity can ignite gasoline vapors causing serious injury death and or destruction of property DANGER Check for leaks in tubing connections and hoses Avoid all forms of ignition when the odor of fuel is noticed Correct the cause of the leaks and ventilate the area to insure that no fumes remain prior to energizing any electrical equipment smoking and or starting the engines Close all ports win...

Page 79: ...s have been added or replaced that are not recommended by Boston Whaler Mercury or may not be ethanol compatible Filling the Tank It is best to maintain a full tank of fuel when the engine is not in use This will reduce air flow in and out of the tank due to changes in temperature as well as limiting exposure of the ethanol in the fuel to humidity and condensation Phase Separation Humidity and con...

Page 80: ...engine is in the water Prior to Starting REFER TO THE ENGINE MANUFACTURER S MANUAL IN YOUR OWNER S MANUAL PACKET FOR COMPLETE INSTRUCTIONS AND WARRANTY O ON B A T T E R IE S I I OFF C O M B IN E UNSWITCHED MAIN STBD BATTERY PORT BATTERY O ON BA TT ER IE S I I OFF CO MB IN E HORN NAV ANCH TRIM TABS STEREO 12V RECEPTACLE CTSY INT LIGHTS P FISHBOX PUMP AFT BILGE PUMP FWD BILGE PUMP STEREO MEMORY ACC ...

Page 81: ...g with the remote control Warming Up the Engines The THROTTLE ONLY button on the remote control allows the operator to increase engine RPM for warm up without shifting the engines into gear Be sure that the gear shift and throttle control levers are in the NEUTRAL position NOTICE The gear shift throttle control levers will not allow engine starting if the control levers are in any position other t...

Page 82: ...OWNER S MANUAL PACKET FOR COMPLETE INSTRUCTIONS 1 Flush the entire system thoroughly by allowing potable water to flow through it 2 Drain the system completely 3 Fill the entire system with an approved disinfecting solution check with your dealer for recommendations and follow the method prescribed by the manufacturer 4 After disinfecting drain the entire system 5 Flush the entire system thoroughl...

Page 83: ...hoses for system integrity to prevent leaks Periodically check the in line strainer attached to the fresh water pump and clean if necessary The system should be run at least every other month to maintain the pump s impellers in a stable operating condition The fresh water pump can be accessed through the aft cockpit deck hatch Maintenance Your boat features a bait prep station located directly beh...

Page 84: ...ow connection is located inside the bow locker on the outboard wall The fittings allow for the connection of a common garden hose There is a cap that is tethered to the fitting and should remain on the connection when not in use 1 2 The console shower is located on the port wall of the console interior The shower is pressurized by the fresh water pump The spray head is attached to a hose which can...

Page 85: ... and livewell valve are in the open position The hull seacock can be accessed through the aft cockpit deck hatch Maintenance Raw Water System Fig 3 12 1 1 2 3 4 RAW WATER PUMP RAW WATER WASHDOWN 30 GAL 113 5 L LIVEWELL The fitting allows for the connection of a common garden hose There is a cap that is tethered to the fitting and should remain on the connection when not in use Raw Water System The...

Page 86: ... tube with strainer connects to the livewell overflow drains and will direct overflow excess water to the transom thru hull drain You can regulate the amount of water in the livewell by inserting the second drain plug supplied into the lower overflow drain thus raising the level of water to the upper overflow drain Filling the livewell to the upper drain enhances the stability of the water in the ...

Page 87: ...t and reset if a problem arises with the pumps failing to activate when the switches are depressed Fish Boxes Fig 3 14 1 1 2 PORT FISHBOX DISCHARGE PUMP STARBOARD FISHBOX DISCHARGE PUMP The fishbox drain plugs MUST be installed before putting your boat into the water WARNING 1 2 Prep Station Your boat features a bait prep station located directly behind the helm seating in the leaning post The int...

Page 88: ...lets or outlets are such as to prevent the ingress or egress by vessel traffic subject to this regulation or in rivers not capable of navigation by interstate traffic subject to this regulation marine sanitation certified by the United States Coast Guard U S C G installed on vessels shall be designed and operated to prevent the overboard discharge of sewage treated or untreated or any other waste ...

Page 89: ... your owners manual packet into the panel De energize the vacuum pump by depressing the push button switch The button should be extended Macerator Operation There are bodies of water where discharge of raw sewage is prohibited Keep seacock lock engaged when in waters where discharge is not permitted Contact your dealer or local Coast Guard station for information on overboard discharge in your are...

Page 90: ...ARGE SEACOCK LOCKING PLATE REFER TO THE MANUFACTURER S MANUAL IN YOUR OWNER S MANUALPACKET FOR COMPLETE INSTRUCTIONS AND WARRANTY NOTICE It is important that you close your macerator discharge seacock prior to using the dockside discharge function NOTE Prior to using either method of discharging sewage De energize the vacuum pump by depressing the push button switch Depress the lever on the toilet...

Page 91: ...ckwise Rotating Outriggers Pull down on the lower unit handle and rotate to the desired position Whenreleasedthehandle will hold the outrigger shaft into position Retrieving Outriggers Starting with the inboard most section Push in the locking button on each succeeding section and insert sections into the shaft until all sections are completely seated in the stowed position Maintenance When at por...

Page 92: ...E MANUFACTURER S MANUAL IN YOUR OWNER S MANUALPACKET FOR COMPLETE INSTRUCTIONS INFORMATION AND WARRANTY 3 1 2 FUSION STEREO FUSION STEREO REMOTE MP3 USB INPUT WATERPROOF STEREO SPEAKER P S 3 1 2 4 4 1 Aft console interior 3 Starboard gunwale shown port gunwale typical 4 MS N RX200 Stereo Remote Option Fig 3 19 3 1 3 2 4 6 5 7 8 DISPLAY SCREEN MENU ROTARY ENCODER POWER SOURCE BACK PREVIOUS PLAY PAU...

Page 93: ...rd 1 8 mini stereo cable not included which can be purchased at any electronic store Insert one end of the stereo cable into your MP3 player and the other end into the MP3 input or Insert a USB device into the USB input located on the starboard side of the emergency shutoff switch Turn the stereo ON Press the source button and cycle to USB MP3 USB Operation Option Fig 3 20 2 9 Press menu and selec...

Page 94: ... installed to extend the forward lounge incorporating the bow cushions to provide a large lounge area in the bow of your boat 1 2 3 BOW TABLE BRACE BRACE INSTALLED 1 2 3 Insert brace into forward receiver Rotate brace into receiver on the front of the forward console lounge Slide dead bolt to secure the brace Place bow table on braces Must select bow table option Retractable Swim Ladder The retrac...

Page 95: ...t Option Trolling seats are for use ONLY when your boat is stopped or at slow trolling speed DO NOT use the trolling seats above trolling speeds as injury can occur CAUTION REFER TO THE MANUFACTURER S MANUAL IN YOUR OWNER S MANUALPACKET FOR COMPLETE INSTRUCTIONS Spotlight Option If equipped the optional spotlight is mounted forward on the hardtop The 2 speed spotlight with Directional Flexibility ...

Page 96: ...quipped the three 3 underwater lights are located on the transom just below the surface of the water When lit the lights illuminate the water in a translucent blue glow which enhances the after dark experience of being on the water and in addition may on occasion attract a myriad of marine life The underwater Lights are powered by the U W LTS switch on the helm switch panel see fig 2 19 1 Underwat...

Page 97: ...4 1 2 3 4 3 DANGER Ensure that door is closed and securely latched when boat is underway Dive Ladder Installation Fig 3 24 2 Dive Ladder The installation of the dive ladder is quick and easy Remove the ladder from its stowed position in the forward portion of the head The ladder is secured with a bungee strap that must be removed 1st Rotate the brace at the top of the ladder so that it is perpendi...

Page 98: ...Option NOTICE Be sure to read and fully understand the anchor windlass owner s manual before operating the anchor windlass 6 1 2 5 7 7 AVOID PROPERTY DAMAGE CAUTION ENGAGE GYPSY LOCK AND ENSURE ANCHOR IS SECURED WITH LANYARD BEFORE GETTING UNDERWAY MRP PN 6 4 3 Operation To operate the windlass from the helm and with the use of the remote the WINDLASS breaker on the battery switch panel See figure...

Page 99: ...e Option Fig 3 26 1 1 2 3 WINDLASS REMOTE REMOTE STORAGE CRADLE POWER SOURCE The anchor windlass can be operated from the bow with the use of the windlass remote which is stowed in the bow locker NOTICE Before operating the windlass be sure that the safety lanyard is removed from the anchor chain and is clear of the rode as it plays out or is retrieved 1 2 3 U P D O W N U P D O W N REFER TO THE MA...

Page 100: ... Fig 3 27 1 ANCHOR LOCKER CLEAT ANCHOR LANYARD CHAIN RODE WINDLASS STAR SOCKET 1 2 3 If there is a loss of power to the windlass check the WINDLASS circuit breaker located on the battery switch breaker panel See figure 4 2 1 If the breaker is tripped reset the breaker by pushing the lever up If the breaker continues to trip have the anchor windlass system checked by a qualified marine electrician ...

Page 101: ...ily The scope is technically defined as the ratio of rode length to the vertical distance from the bow to the sea floor Scope also depends on the type of anchor tides winds sea conditions and type of sea floor the Example Bow Height Water Depth Rode Rode length 3 feet 10 feet X 7 Rode length 13 feet X 7 Rode length 91 feet Scope may range from 5 to 10 or more However less than 5 the anchor will br...

Page 102: ...a bitt or a cleat and slowly pay out as the boat Setting the Anchor Lowering The Anchor Because there are a variety of anchors for a variety of uses discuss the types of anchors with your dealer to find the right anchor for your boat NOTICE Before using the anchor be sure the anchor line is attached to the eye in the bottom of the bow locker and to the anchor securely Be careful that trailing line...

Page 103: ...3 30 280 Outrage Section 3 Systems Components Overview Operation R THIS PAGE INTENTIONALLY LEFT BLANK ...

Page 104: ...batteries in the battery trays Use the retaining lid and wingnuts to keep the batteries secure while underway Battery Trays Fig 4 1 1 1 PORT ENGINE BATTERY STBD ENGINE HOUSE PARALLEL 1 Battery Trays 2 2 Application Group Volts MCA RC 25 Qty USA SAE 31 12 800 135 min 3 Marine Cranking Amps NOTICE REFER TO YOUR ENGINE OWNER S MANUAL FOR EXACT BATTERY REQUIREMENTS The chart below is provided for refe...

Page 105: ...e Coating the terminals with dielectric grease Keeping the batteries dry If not using a sealed battery check maintain the water level USE DISTILLED WATER ONLY Removing the batteries from the boat during cold weather or long term storage The most life shortening experience for the battery is to be drained to zero charge before recharging When a battery discharges the active material on both positiv...

Page 106: ...oat can be equipped with a battery charging system which includes a battery charger and a short extension cord located on the starboard side of the tramsom which can be used to connect to an outlet to charge the batteries Battery Charging system Option Fig 4 3 1 1 2 PORT SIDE OF TRANSOM ENTRY RETRACTABLE EXTENSION CORD AVOID serious injury or death from fire explosion or electrical shock DANGER Th...

Page 107: ...le Damage to the unit system could occur REFER TO THE MANUFACTURER S MANUAL IN YOUR OWNER S MANUAL PACKET FOR COMPLETE INSTRUCTIONS WARRANTY AND SAFETY INFORMATION The battery banks on your boat are automatically connected in parallel through the use of a VSR Voltage Sensitive Relay located on the starboard wall of the bilge Figure 4 4 1 If equipped with the joystick option a second VSR is located...

Page 108: ...T 10 AMP PORT FISHBOX PUMP 10 AMP STARBOARD FISHBOX PUMP 10 AMP 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 1 2 3 4 5 6 7 8 FRESH WATER PUMP 15 AMP WASHDOWN PUMP 15 AMP L P LIVEWELL PUMP LIGHTS 6 AMP AFT LIVEWELL PUMP 6 AMP WINDLASS CONTROL 10 AMP VAC PUMP 5 AMP DISCHARGE PUMP 20 AMP STARBOARD ENGINE IGNITION PORT ENGINE IGNITION FORWARD BILGE PUMP 5 AMP AFT BILGE PUMP 6 AMP AUXILIARY BILGE P...

Page 109: ... nylon cord to the current accessory wiring being run and use that for later runs Rigging Fig 4 6 1 TO CONSOLE TO ELECTRONICS BOX 1 2 1 2 NAUTIC ONTM Remote Connectivity Option Follow the manufacturer s recommendations for long term storage of your battery s NOTICE 24 7 access to your boat s information using the NAUTIC ONTM app Monitor house and engine battery state and bilge pump activity Review...

Page 110: ...TER WIPER ORN BLU HORN ORN BRN STARBOARD WIPER PARK ORN GRN STARBOARD WIPER ORN RED PORT WIPER ORN VIO VACUUM PUMP ORN WHT CENTER WIPER PINK FUEL SENDER RED 12V RECEPTACLE VIO IGNITION WHT CO MONITOR ELECTRIC TRIM TAB SWITCHED YLW BLOWER STEREO MEMORY YLW RED START COLOR FUNCTION GRN GROUNDING MAIN TOWER ALUMINUM FUEL TANKS GRN GROUNDING ORN STARBOARD 30 AMP RECEPTACLE RED MAIN FEEDS PORT 30 AMP R...

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Page 139: ...4 36 280 Outrage Section 4 Electrical System R Battery Harness Fig 4 36 1 BATTERY SET ...

Page 140: ...4 37 280 Outrage Section 4 Electrical System R Joystick Battery Harness Fig 4 37 1 BATTERY SET JOYSTICK PILOTING ...

Page 141: ...4 38 280 Outrage Section 4 Electrical System R Console Harness Fig 4 38 1 ...

Page 142: ...4 39 280 Outrage Section 4 Electrical System R Hardtop Harness Fig 4 39 1 ...

Page 143: ...4 40 280 Outrage Section 4 Electrical System R Leaning Post Harness Fig 4 40 1 ...

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Page 147: ...4 44 280 Outrage Section 4 Electrical System R Windlass Harness Fig 4 44 1 WINDLASS HARNESS ...

Page 148: ... severe you may need to enlist the services of a professional hull cleaning company Check with your Boston Whaler dealer for recommendationsona compatible rubbingcompound for your boat or a professional hull cleaning company in your area Waxing the Gel Coat Surfaces Waxing is necessary to provide added protection to the gel coat A periodic good cleaning and waxing will also ensure that your boat w...

Page 149: ...ill take some time The effect of osmotic pressure allows water to impregnate below the gel coat and substrate thus forming a blister There have been extensive university studies funded Bottom Painting There are risks and dangers inherent with the use of paints and solvents Dispose properly of all rags rollers and trays used for painting Follow all the precautions and regulations listed by the manu...

Page 150: ...n is the key to successful hull painting Take extra care and time in preparation before proceeding to paint Begin by scrubbing the surface thoroughly with a stiff brush using an all purpose marine soap and water to remove loose dirt and contamination Flush with fresh water to remove all soap residue WARNING Proper ventilation and capture of the dust created by sanding is essential The dust created...

Page 151: ...ating with a good grade cleaning wax will help maintain the finish Wash with mild soap and cold or lukewarm water Dry THOROUGHLY Stainless Steel Care NOTICE Masking tape is NOT recommended for the types of paint you will be using NOTICE NEVER use abrasive cleaners detergents or soft scrub type cleaners to wash your boats surfaces NEVER use abrasive pads brushes or sponges to attempt to remove stub...

Page 152: ...nce of aluminum parts Aluminum Care Seats Mechanical Parts Always wash metallic parts with soap and water and rinse thoroughly with fresh water Once dry apply a light coating of lubricant to protect moving parts Check for loose or damaged hardware and tighten or replace as necessary Teak Maintenance The teak on this vessel requires some maintenance Boston Whaler uses both natural teak and coated t...

Page 153: ...re flammable Exercise proper care Wear rubber gloves during all cleaning activity Use caution when cleaning around buttons stitching and wooden or decorative trim as these solvents could seriously damage such areas CAUTION Apply an aluminum protectorant at least twice each year more frequently as conditions warrant Neglect will cause pitting of the surface which cannot be reversed Inspect and repa...

Page 154: ...s Allow the fabric to air dry completely NOTICE Failure to remove all of the soap solution can cause deterioration of seams and prevent fabric from proper retreating Retreat the fabric using an air curing product such as 303 High Tech Fabric Guard to ensure water and stain repellency All canvas should be stored flat or rolled in a clean dry space Maintaining Zippers and Hardware Lubricate zippers ...

Page 155: ...ion always consult the owner s manuals of the various systems and equipment on your boat for the manufacturer s recommendations on winterizing and long term storage Never start or run your outboard even momentarily without having water circulating through the cooling water intake holes in the gear case This will prevent damage to the water pump running dry or overheating of the engine CAUTION Engi...

Page 156: ...OTICE Fill the tank completely 100 full and add fuel stabilizer and conditioner following the manufacturer s recommendations to provide fuel stability and corrosion protection If the water system will not be used for an extended amount of time it is recommended that it be drained Energize the freshwater pump switch on the instrument panel Open all faucets and wash down connections Activate any spr...

Page 157: ...tery will deliver current into a dead battery which has high resistance This results in excessive heat in the used dead battery which can cause further damage leakage or rupture A used battery will drain energy from the new one reducing the total amount of battery power available Mixing battery brands different battery brands may not have the same specifications like marine cranking amps MCA or co...

Page 158: ... immersing the trailer in water during boat launching can cause a variety of problems Water seeping into the wheel hubs will cause the grease to emulsify and can prematurely corrode the bearings Check with the trailer manufacturer for scheduled maintenence of your trailer Trailer Storage Antifreeze and other winterizing fluids can be toxic to aquatic life and cause harmful effects to plant life Im...

Page 159: ...r than those that are illustrated CAUTION In all cases it is recommended to drill and countersink a pilot hole to prevent damage to the gelcoat surface Also known as Whaleboard Reinforcement Construction Equipment weight Fastener Type Plywood Standard boatbuilding material Light Self tapping screws Trevira Thick spunbound polyester fabric Light Sheet Metal screws Sparalloy High density plastic Med...

Page 160: ...5 13 Section 5 Care Maintenance R 280 Outrage MAINTENANCE LOG ENGINE SERVICED DATE HOURS BY MAINTENANCE PERFORMED Fill out the log below after scheduled service or maintenance is performed NOTES ...

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