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Boss BoSS X2, User Manual

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7

BoSS X-Series 

User guide

1.4

 

Continued

In addition to the Operator of the BoSS X-Series machine the Site 

Surveyor and Planner plus the machine Demonstrator should be 

competent to fulfil these roles as specified in the Safe Use of MEWP’s 

– Code of Practice sections 7.2.6 and 7.2.7 respectively.

When planning the job the Site Surveyor and Planner should work 

through the following stages

a.

  Identify the task to be undertaken.

b.

  Select an appropriate MEWP.

c.

  Identify the hazards associated with the task.

d.

  Carry out a risk assessment.

e.

  Identify control measures.

f.

  Develop the method to be used.

g.

  Record the planning in a Method Statement (including any 

contingency activities for personnel rescue).

h.

  Communicate the plan to all persons involved.

i.

  Review the plan before the job starts and incorporate any 

changing circumstances.

1.5

 

Modifications

No modifications shall be made to any BoSS X-Series machine 

unless the manufacturer has given full written approval. If in doubt, 

please contact the manufacturer for advice:

Werner UK Sales & Distribution Ltd.

Blackwater Trading Estate 

The Causeway 

Maldon

Essex

CM9 4LJ

United Kingdom

t +44 (0) 1621 745900

f +44 (0) 1621 859845

e [email protected]

BoSS_XSeries_Userguide_Rev C 0519_English.indd   7

08/05/2019   12:19

Summary of Contents for BoSS X2

Page 1: ...X SERIES The ultimate push around scissor lifts USER GUIDE EN 280 IP24 SS_XSeries_Userguide_Rev C 0519_English indd 1 08 05 2019 12 1 ...

Page 2: ...ing the brakes 4 4 Battery isolation switch 4 5 Entering and leaving the work platform 4 6 Handset controller 4 7 Emergency stop 4 8 Emergency lowering 4 9 Battery charging Section 5 Transport handling and storage 5 1 Storage 5 2 Loading and unloading 5 3 Lifting 5 4 Preparation for transport 6 1 Machine labelling 6 2 Maintenance record 6 3 Repairs record 6 4 Examination tests record 6 5 Daily che...

Page 3: ...e operating a BoSS X Series machine Additional copies of this user guide may also be obtained from the manufacturer please see the contact details on the back cover The instructions are also available to download from the manufacturer s website at www bosspoweredaccess com The information contained in this user guide is based on the latest product information at the time of publication The manufac...

Page 4: ...orates end toeboard removing trip hazard Slip resistant deck incorporating lanyard point Safety and usage instructions mounted on the guardrail Platform mounted handset controller with emergency stop Secondary emergency stop button mounted on the chassis Battery charge level indicator Battery charger with charging indicator Non powered emergency platform lowering mechanism Fail safe props for depl...

Page 5: ...vy duty castors with cast aluminium hubs and non marking tyres Maintenance Manual EC Declaration of Conformity 6 months LOLER certification UK only 3 year parts warranty The following BoSS X Series machine accessories are also available Confined Space Guardrail Bumpers Front and side impact protection Heavy Duty All Weather Covers SS_XSeries_Userguide_Rev C 0519_English indd 4 08 05 2019 12 1 ...

Page 6: ... approval of the manufacturer in the event of any special working methods or conditions which are outside those specified in this section 1 4 Selection and minimum attributes of operators Personnel operating a BoSS X Series machine should have either been selected trained and authorised to do so or be undergoing formal training under supervision ISO 18878 gives details of the requirements for the ...

Page 7: ... X Series machine safely and manoeuvre the machine as required to correctly position and carry out the tasks in a correct and proper manner k be able to identify and avoid foreseeable hazards plus recognise unsafe practices and developing situations l carry out daily pre use checks WARNING Operation of the BoSS X Series machine by untrained or inadequately trained operators may result in serious i...

Page 8: ...sment e Identify control measures f Develop the method to be used g Record the planning in a Method Statement including any contingency activities for personnel rescue h Communicate the plan to all persons involved i Review the plan before the job starts and incorporate any changing circumstances 1 5 Modifications No modifications shall be made to any BoSS X Series machine unless the manufacturer ...

Page 9: ...rking tyres Step up to platform Fixed castors with automatic braking applied on platform ascent Swivel castors with click on brakes Emergency lowering release valve stage 1 of 2 of emergency descent procedure Guardrails Work platform Scissor assembly Hydraulic cylinder Pressure loss valve Fail safe props Chassis Winching eye Handset controller User guide storage tube Self closing gate with locking...

Page 10: ...th 0 57m Platform length 1 25m 1 05m 1 05m Platform guardrail height 1 1m Toeboard height 0 15m Overall width 0 76m 0 7m 0 7m Stowed height 1 8m 1 8m 1 7m Stowed length 1 41m 1 21m 1 21m Ground clearance 0 05m Electrical Voltage 12V DC Power pack motor 1 2kW DC 1 2kW DC 0 8kW DC Battery 12V 100Ah 12V 100Ah 12V 80Ah Battery charger Automatic multi voltage 110 240V Hydraulics Maximum hydraulic press...

Page 11: ... manhole covers which may not be designed to withstand the following maximum point loading exerted by the castor wheels BoSS X3X 17 43kg cm2 BoSS X3 16 83kg cm2 BoSS X2 15 8kg cm2 2 2 2 Ground flatness Ideally the BoSS X Series machine should be operated on a flat surface resulting in a 0 degree chassis inclination However the BoSS X Series machine can be safely operated where the ground is slight...

Page 12: ...strong electrical and or magnetic fields may affect some of the features of this machine WARNING This machine has not been designed for operation in a hazardous environment where flammable or explosive gases or particulates are present Advice should be sought from the person in charge of the site regarding the need to select MEWP s that are designed for use in the hazardous environment and the use...

Page 13: ...ated NEVER apply external side loads to the platform or scissor structure NEVER allow persons at ground level to operate the controls whilst the platform is occupied unless in an emergency situation NEVER operate the BoSS X Series machine outdoors NEVER use the BoSS X Series machine as a jack prop or tie to support other structures or machines etc NEVER interfere with wedge or attempt to override ...

Page 14: ...WAYS ensure the access gate is closed and latched once the operator has entered the work platform ALWAYS ensure that another responsible person on site knows how to use the emergency controls i e the chassis mounted emergency stop and the two stage emergency lowering procedure ALWAYS ensure the weight is evenly distributed within the platform ALWAYS ensure the safety of persons that may enter the ...

Page 15: ...ontrols whilst at ground level Without the swivel castor brakes applied and on a level surface raise the platform until the auto fixed castor brakes are engaged Then push the machine from the left and right side of the gate end of the machine to ensure the brakes are functioning Switch on the power and ensure that the tilt sensor alarm sounds to confirm operation Also check that the battery is ful...

Page 16: ...re the BoSS X Series machine whilst it is elevated or with a person tools or materials on the platform Moving the machine up or down a slight gradient ALWAYS ensure that no person or obstacle is in front of the machine going down a slight gradient or behind the machine going up a slight gradient DO NOT attempt to move the machine up or down a steep gradient ALWAYS undertake a risk assessment SS_XS...

Page 17: ...whenever the machine is stationary whether or not it is in use 4 4 Battery isolation switch The BoSS X Series machine is fitted with a key operated switch on the handset controller This switch is used to isolate the battery and therefore the electrical system preventing unauthorised use To enable the electrical system insert the key and turn clockwise as shown in the image on the right ensuring th...

Page 18: ...tering and exiting the platform e g the use of two hands and one foot as shown in the pictures below Always use the step up to the platform on the chassis of the machine On entering the platform ensure that the gate is closed behind you as shown below SS_XSeries_Userguide_Rev C 0519_English indd 17 08 05 2019 12 2 ...

Page 19: ...s safe to continue the descent the DOWN button can be depressed a second time to continue the lowering of the platform BoSS X Series machines are fitted with a platform overload sensor If the platform load is exceeded the platform will not ascend and the red LED indicator on top of the handset will illuminate 4 7 Emergency stop An emergency stop button is provided on the handset controller Once de...

Page 20: ...than the operator is trained to perform this procedure In the unlikely event that the motor will not stop running even after both emergency stop buttons have been depressed open the drawer in the chassis and using the red strap remove the 100A fuse and close the drawer before undertaking the emergency lowering procedure above DO NOT reuse the machine until it has been inspected and if necessary re...

Page 21: ...harging cable connection point as shown in Figure 2 above Both of these cables can be found in the tool box which is mounted on the platform guardrail STEP 4 Plug the other end of the charging cable into either a mains 240V or transformer 110V power supply STEP 5 While the battery is charging to 80 of its capacity the second LED from the left on the indicator will be flashing green as shown in Fig...

Page 22: ...ied may be loaded onto a vehicle by means of an adequately rated forklift using the forklift pockets provided on the machine as shown in the images below 5 2 Loading and unloading WARNING The machine may be lifted from either side using these points only and it must not be lifted from either end Ensure the tines of the forklift are inserted all the way through to the other side of the machine and ...

Page 23: ...sed and the machine wheeled onto the flat base of the tail lift vehicle and the swivel castor brakes applied The BoSS X Series machine should be anchored by means of adequately rated and fully tightened straps through each of the forklift pockets on the machine WARNING The forklift or tail lift used to lift the BoSS X Series machine must be adequately rated SS_XSeries_Userguide_Rev C 0519_English ...

Page 24: ...as been positioned the swivel castor brakes must be locked The machine should be anchored to the trailer or low loader by means of adequately rated and fully tightened straps through each of the forklift pockets of the machine WARNING Never stand in front of or behind the BoSS X Series machine while it is being winched SS_XSeries_Userguide_Rev C 0519_English indd 23 08 05 2019 12 2 ...

Page 25: ...ng the BoSS X Series machine on a vehicle ensure that the following precautions are taken 5 4 Preparation for transport a Ensure that the platform is fully lowered to its rest position b Ensure that the handset controller is secured to the platform and that the transit gate lock is engaged c Ensure that both swivel castor brakes are applied d Secure the BoSS X Series machine to the transport vehic...

Page 26: ...POSITION PRIOR TO THE RESTORATION OF POWER TURN THE VALVE TO THE RIGHT OF THIS LABEL CLOCKWISE UNTIL FULLY TIGHT AND THEN USE THE HANDSET CONTROLLER IN ACCORDANCE WITH THE INSTRUCTIONS FOR USE 15 OVERLOAD 10 Fork LiFting Point Pass transit straPs through here MaxiMuM WheeL Load 450kg 3 InstructIons for use MAXIMUM SAFE ONE PERSON PL HARNESS LANYARD POINT CHARGING CABLES GUARDRAIL TOOLS 6 WARNING I...

Page 27: ...TOP BUTTON ON THE HANDSETAND REMOVE THE KEY PRIOR TO CHARGING POWER SUPPLY 110 OR 240 VOLTS SELECT THE APPROPRIATE CABLE FROM THE CHARGING CABLES AND GUARDRAIL TOOL BOX MOUNTED ON THE GUARDRAIL AND PLUG IN BELOW PRESSURE LOSS VALVE RELEASE IN THE EVENT OF A LOSS OF POWER OR HYDRAULIC PRESSURE PULL THE HANDLE TOWARDS YOU UNTIL THE PLATFORM HAS FULLY LOWERED AND RELEASE ENSURE BOTH MAINTENANCE PROPS...

Page 28: ...HEDULED MAINTENANCE UNDERTAKEN 6 3 Repairs record DATE REPAIRS UNDERTAKEN 6 4 Examinations tests record DATE EXAMINATIONS TESTS UNDERTAKEN Please photocopy these pages for your own use as required SS_XSeries_Userguide_Rev C 0519_English indd 27 08 05 2019 12 2 ...

Page 29: ...28 bosspoweredaccess com e LOCATION BY LOCATION BY LOCATION BY SAFE TO USE Y N SS_XSeries_Userguide_Rev C 0519_English indd 28 08 05 2019 12 2 ...

Page 30: ...is to identify any wear and tear or malfunctions of the machine s components and systems WARNING Failure to undertake these checks may result in defects on or deterioration of this BoSS X Series machine going undetected and possibly resulting in an unsafe machine Note that Regulation 8 of the Lifting Equipment Regulations 1998 LOLER require that persons using lifting equipment have appropriate tra...

Page 31: ...e handset controller from its mount on the work platform and using the controls whilst at ground level Without the swivel castor brakes applied and on a level surface raise the platform until the auto fixed castor brakes are engaged Then push the machine from the left and right side of the gate end of the machine to ensure the brakes are functioning Switch on the power and ensure that the tilt sen...

Page 32: ...he platform and allows safe access through the grid of a suspended ceiling or into other restricted spaces Easy to fit Compatible with BoSS X3 and BoSS X3X machines Sliding intermediate guardrail gate Holster for handset controller Safety instructions on guardrail 7 1 Confined Space Guardrail SS_XSeries_Userguide_Rev C 0519_English indd 31 08 05 2019 12 2 ...

Page 33: ...actured from closed cell EVA the Bumpers reduce impact and scuffing damage to finished surfaces 4 piece kit Easy to fit Clip to guardrail when not in use Reduce impact and scuffing damage to finished surfaces Compatible with BoSS X3 and BoSS X3X 7 3 Heavy Duty All Weather Covers Covers to protect BoSS X3 and BoSS X3X machines during transport and in storage SS_XSeries_Userguide_Rev C 0519_English ...

Page 34: ...g of hands in the hinge of the gate as it closes The Emergency Lowering procedure operated differently on earlier models as follows STEP 1 Turn the finger screw on the valve on the hydraulic cylinder anticlockwise until it will not turn any further as shown in Figure 1 to the right STEP 2 Turn the finger screw on the power pack emergency descent valve anticlockwise until it will not turn any furth...

Page 35: ...linder The label in Figure 2 is adhered to the charging cable tray under the step up to the platform The label in Figure 3 is adhered above the battery charging cable connection point The label in Figure 4 is adhered to the chassis back plate to the left of the red emergency descent and check valve cover Figure 2 Figure 1 Figure 4 Figure 3 SS_XSeries_Userguide_Rev C 0519_English indd 34 08 05 2019...

Page 36: ...ct Werner UK Sales Distribution Ltd Blackwater Trading Estate The Causeway Maldon Essex CM9 4LJ United Kingdom uk customercare wernerco com Werner UK Sales Distribution Ltd is a manufacturer member of bosspoweredaccess com 2019 WernerCo Rev C 05 19 SS_XSeries_Userguide_Rev C 0519_English indd 35 08 05 2019 12 2 ...

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