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Revision Date: 02/07/2020
Revision: C
Pre-Assembled Rhino - Installation Manual
This installation guide was designed to explain how to properly install a Rhino Solar system under normal
circumstances. However, it cannot possibly address all situations or requirements. If you have any questions
or issues, please contact your local authorised Rhino Solar representative or in the absence, Boss Solar head
office for assistance.
•
Ensure you have taken all necessary
safety precautions
before beginning
•
As the installer,
you are responsible for exercising good judgment
when installing Rhino Solar to
protect the long-term integrity of the collectors as well as the mounting surface(s)
•
Check the
code and permit requirements
from your local building department before commencing
any works
•
Familiarise yourself with all Rhino Solar components
and plumbing materials required to complete
the installation
•
To ensure that you avoid breaking/cracking any roof tiles,
try to walk on the ‘crease’ of the tile, not
the middle
. If you break a tile you should replace it. On tin roofs, walk on the screw/nail line. Walking
elsewhere may cause the metal roof to crease.
•
For safety reasons,
avoid standing or walking on the Rhino Solar panels
whenever possible, whilst
the panel will take your weight, panels generally have less grip when compared to normal roof
surfaces, particularly when wet. Ideally, panels should be installed with ample clearance around the
assembled panels to allow accessed without being walked on.
•
A
Schematic Drawing
should be prepared before starting any work. Ensure you have accurately
measured the available roof space and marked any roof protrusions or obstacle. This will allow you to
determine the appropriate location and orientations of your system.
•
Depending upon your installation,
additional plumbing materials and items
may be required. When
selecting additional material please ensure you select:
o
Quality products that are capable of
withstanding long-term direct UV exposure
o
40mm pressure rated to class 9 or higher, PVC pipes and fittings
o
Use good quality “multi
-
purpose”
PVC Cleaners and Cement
•
Do not use
ABS, “plumber’s” fittings, DWV fittings (drain, waste, and vent) or a lower standard
substitute.
•
It is important to remember that
no two installations are exactly alike
. However, most standard
installations do share similarities.
Required Tools
Before beginning the installation, it is a good idea to check that you have all of the necessary tools and
materials on hand. Below is a list of the typical tools and materials that are useful to have:
•
Appropriate safety
equipment such as guard
rails, harness gear, safety
belts, hard hats, stable roof
access ladder etc.
•
Battery Drill (with Hammer
Function if drilling into tiles or
masonry if required)
•
Masonry Drill Bits to suit
Green Screw Plugs
•
Flat Head and Phillips Head
Screwdriver
•
Chalk/String Line
•
Chalk or Marking Pen
•
Suitable Fixing Screws
•
Pliers
•
Teflon Sealing Tape
•
Spirit Level
•
Pipe Cutter or Hacksaw
•
Tape Measure
•
Caulking Gun
•
PVC Cement
•
PVC Primer
BEFORE YOU START
