Bosch TRANSFLOW j-45096 Operation Manual Download | Manualshive

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TRANSFLOW Transmission Cooling System Service Tool J-45096

Safety Precautions

WARNING: TO PREVENT PERSONAL INJURY AND/OR DAMAGE TO EQUIPMENT:

• ALLOW ONLY QUALIFIED PERSONNEL TO OPERATE THE UNIT. Before oper-

ating the unit, read and follow the instructions and warnings in this manual.
If the operator cannot read English, operating instructions and safety pre-
cautions must be read and discussed in the operator’s native language.

•  Do not use this equipment in a manner not specified by the manufacturer.

•   Wear eye protection that meets OSHA standards.

•   Correctly connect power supply cord to the vehicle 12V DC battery and

chassis ground.

• Use only GM Approved

Dexron VI

®

Automatic Transmission Fluid.

•   Do not overfill the supply vessel with automatic transmission fluid (ATF).

•   A minimum of 90 psi of shop air is required to operate this machine.

•   Operate and store this machine in an upright position.

•   Disconnect the machine from the shop air supply at the conclusion of each

day to ensure correct operation of the water separator.

• Dispose of waste ATF in accordance with all applicable federal, state and

local requirements.

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Summary of Contents for TRANSFLOW j-45096

Page 1: ...TRANSFLOW Transmission Cooling System Service Tool J 45096 1 Operation Manual Transmission Cooling System J 45096 ...

Page 2: ... in a manner not specified by the manufacturer Wear eye protection that meets OSHA standards Correctly connect power supply cord to the vehicle 12V DC battery and chassis ground Use only GM Approved Dexron VI Automatic Transmission Fluid Do not overfill the supply vessel with automatic transmission fluid ATF A minimum of 90 psi of shop air is required to operate this machine Operate and store this...

Page 3: ...et Up Instructions Initial Set Up Instructions 5 Waste Vessel Drain Set Up 6 Power Up 8 TransFlow Self Test 9 Operating Instructions Machine Set Up 11 Flow Test Flush Operation 12 Waste Oil Removal 15 Maintenance Instructions Service Parts 16 Accessories 16 Transmission Oil Cooler T O C Adapters 17 Useful Information Hepful Hints 18 Troubleshooting 19 Warranty Information Technical Support Inside ...

Page 4: ...tem oil flow rate determines if the cooler meets the current GM flow rate specification Glossary of Terms ATF Automatic Transmission Fluid Dexron VI ATF or equivalent GPM Gallons per Minute T O C Transmission Oil Cooler Equipment Specifications Component Specification TransFlow Part Number J 45096 Power Supply Operating Voltage 11 Volts DC 16 Volts DC Air Pressure 90 PSI Minimum Minimum ATF Temper...

Page 5: ...ropylene Cabinet for Durability Locking Casters Operation Instructions Convenient Handle for Cord and Hose Storage Waste Oil Vessel Large Wheels for Mobility across Air Lines Power Cords and Grates Component Location Overview Front View Shop Air Supply Supply Oil Outlet Waste Oil Inlet Rear View ...

Page 6: ...the T O C If any debris exists in the T O C it will also be flushed when the machine is in this mode Standby mode zero pressure applied to the T O C and cooler lines Tests the flow rate of the T O C and cooler lines Provides a seven character encrypted warranty code following a success ful flow test Note The flow test must run for a minimum of 8 10 seconds and be above 0 5 gpm for a code to be gen...

Page 7: ...r hose storage bracket 8 10 away from the first Set Up Instructions Initial Set Up 1 Remove the TransFlow unit from the packag ing 2 Locate the accessory package and remove the black supply hose and the clear waste hose See Figure 1 Also locate and remove the two hose storage brackets 3 Apply Loctite 565 sealant supplied to the threaded male end of the black supply hose 4 Thread the supply hose cl...

Page 8: ...ide plastic lip and the hole in the drain support bracket should be clearly below the plastic Set up Instructions contd Figure 5 Waste Vessel Drain Set Up Before TransFlow is used it is recommended to consider a draining strategy for the waste ATF that will be stored in the waste vessel on the side of TransFlow The waste vessel may be drained through a fitting at the bottom or by removing the wast...

Page 9: ...c TransFlow base The right edge of the drain support bracket should line up with the vertical line that was drawn on the plastic base 5 Mark the two points on the plastic base where the holes for the fasteners will be drilled so the drain support bracket can be secured to the plastic TransFlow base See Figure 3 Figure 2 Figure 3 Figure 4 6 Drill the two holes approximately 3 16 diameter in the pla...

Page 10: ... eral direction of the drain support bracket 10 Locate the drain pipe Apply any remaining Loctite 565 thread sealant to one end of the 1 2 drain pipe Slide the drain pipe through the drain support bracket so the end of the drain pipe with thread sealant can be thread ed into the hexagonal drain fitting 11 Turn the drain pipe clockwise so it threads into the drain fitting Tighten the drain pipe whi...

Page 11: ...verfill the supply vessel Damage to the unit may result To verify the fluid level view the LCD screen display while filling the unit to ensure that the fluid level does not exceed 32 US quarts Note If the Self Test has already been carried out verify the fluid level by viewing the LCD screen display See Figure 2 Figure 1 3 Connect an air hose from your compressed air supply to the quick disconnect...

Page 12: ...r supply cables from the vehicle 12V power supply TransFlow Self Test contd FLOW 2 0 gpm FLUID 18 QTS 075F Figure 5 3 Reinstall and tighten the fill port cap 4 Locate the 5 16 TransFlow adapter J 45096 21 and the 3 8 TransFlow adapter J 45096 22 from the accessory package 5 Connect and tighten the 5 16 adapter to one end of J 35944 91 previously released essen tial tool see Transmission Cooling Sy...

Page 13: ... marked SUPPLY AIR See Figure 5 Operating Instructions Machine Set Up 1 Drain the waste oil vessel Refer to the Waste Oil Removal procedure on page 15 If the waste oil vessel is empty proceed to step 2 2 Verify that the main power switch is in the OFF position 3 Place the main function switch in the IDLE position See Figure 1 4 Connect the TransFlow machine to the ve hicle 12V DC power source by c...

Page 14: ...ference STEEL T O C MINIMUM Flow Rate gpm Temperature Range Steel Degrees Fahrenheit 65 to 66 0 6 67 to 70 0 7 71 to 75 0 8 76 to 80 0 9 81 to 84 1 0 85 to 89 1 1 90 to 94 1 2 95 to 98 1 3 99 to 103 1 4 104 to 108 1 5 109 to 112 1 6 113 to 117 1 7 118 to 120 1 8 MINIMUM Flow Rate gpm Temperature Range Aluminum Degrees Fahrenheit 65 to 66 0 5 67 to 70 0 6 71 to 75 0 7 76 to 80 0 8 81 to 84 0 9 85 t...

Page 15: ...Figure 2 8 Repeat step 7 to build a second adapter as sembly if required Note Most vehicle applications will require two sets of adapter assemblies except those vehicle applications that use J 45806 or J 35944 440 9 Connect the assembled adapters to the ve hicle s T O C supply and return lines at the transmission See Figure 3 10 Connect the black supply hose and clear waste hose to the vehicle coo...

Page 16: ... Replace the T O C 17b Reconnect supply and waste hoses to the cooler lines in the normal flow direction Go back to step 15 18 Turn the main function switch to the CODE position Record TESTED flow rate tem perature cycle and seven character flow code information on repair order See Figure 10 12 Turn the main function switch to the IDLE position and allow the supply vessel pressure to dissipate See...

Page 17: ...ition Figure 1 Flow Test Flush Operation contd Note If power is interrupted prior to the record ing of the seven character code the code will be lost and the flow rate test will need to be repeated Go to step 15 The flow test must run for a minimum of 8 10 seconds and be above 0 5 gpm for a code to be generated 19 Turn the main function switch to IDLE and allow supply vessel pressure to dissipate ...

Page 18: ...on Service Parts TransFlow Adapter 5 16 J 45096 21 TransFlow Adapter 3 8 J 45096 22 Main Function Switch Knob 90512 Waste Hose Assembly 90513 Supply Hose Assembly 90514 Female Quick Coupler for Waste or Supply Hose 90515 Fill Port Waste Vessel Cap 90516 Waste Vessel 90517 Operator Manual 515054 Accessories Transmission Oil Cooler Line Adapters Kit J 45096 KIT Contains J 35944 91 J 35944 200 J 3594...

Page 19: ... Description Included with the J 45096 TransFlow J 45096 21 2 5 16 TransFlow Adapters J 45096 22 2 3 8 TransFlow Adapters Previously released essential T O C line adapters J 35944 91 2 5 16 3 8 Adapters J 35944 200 2 Quick connect Adapters J 35944 600 2 Quick connect Adapters C5 J 45806 1 Block Adapter J 35944 440 1 Block Adapter J 35944 91 J 35944 200 J 35944 440 J 35944 600 J 45806 Part No Qty D...

Page 20: ...will not accept the ATF remove the screen in the fill port and inspect it for debris If no restriction is found and the fill port will still not accept ATF contact Bosch Automotive Service Solutions at 1 800 345 2233 for technical support and service parts ordering 7 If TransFlow will not roll or cannot be pushed please make sure the front casters are unlocked 8 If the TransFlow fails a cooler dur...

Page 21: ... PSI 3 Air supply hose not connected 4 Possible equipment failure Solution 1 Connect power supply cable to battery 2 Check connection at positive terminal and chassis ground by wiggling the clamps 3 Check polarity of battery clamps 4 Verify battery is fully charged 1 Carry out the flow rate test for a minimum of 8 seconds 1 Verify that the shop air supply is greater than 90 PSI 1 Warm up supply AT...

Page 22: ...20 TRANSFLOW Transmission Cooling System Service Tool J 45096 Notes ...

Page 23: ... J 45096 3 Warranty Information Technical Support The J 45096 TransFlow machine is warranted against defects in materials and workmanship for one year Contact Bosch Automotive Service Solutions for all warranty and technical concerns at 1 800 345 2233 ...

Page 24: ...4 TRANSFLOW Transmission Cooling System Service Tool J 45096 Form No 515054 Rev E 10 17 Automotive Service Solutions Service Solutions U S LLC 28635 Mound Road Warren MI 48092 3499 USA ...

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