Bosch Rexroth UPE2, General Operating Instructions

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RE 51150-B/07.11 | Drive modules Bosch Rexroth AG 3/ 56
Content
1 About this documentation ........................................................................5
1.1 Validity of the documentation ......................................................................5
1.2 Necessary and amending documentation ...................................................5
1.3 Illustration of information .............................................................................6
1.3.1 Safety instructions ..............................................................................................................6
1.3.2 Symbols ..............................................................................................................................7
1.3.3 Abbreviations ......................................................................................................................7
2 Safety instructions ....................................................................................8
2.1 General information on this chapter ............................................................8
2.2 Intended use ...............................................................................................8
2.3 Improper use ...............................................................................................9
2.4 Qualification of personnel ............................................................................9
2.5 General safety instructions ..........................................................................9
2.6 Product- and technology-related safety instructions .................................10
2.7 Safety equipment ......................................................................................11
2.8 Obligations of the machine manufacturer .................................................11
2.9 Obligations of the operator ........................................................................12
3 General warnings of damage to property and damage to the product ..13
4 Scope of delivery ....................................................................................15
5 Information on this product ...................................................................16
5.1 Performance description ...........................................................................16
5.2 Product description ...................................................................................16
5.3 Interfaces ..................................................................................................19
5.3.1 Hydraulic connections .....................................................................................................19
5.3.2 Electrical connections ......................................................................................................21
5.4 Product identification .................................................................................23
6 Transport and storage ............................................................................25
6.1 Transporting drive modules .......................................................................25
6.1.1 Preparing the drive module for transport .......................................................................25
6.1.2 Manual transport ..............................................................................................................25
6.1.3 Transport using forklifts and similar floor conveyors ....................................................25
6.1.4 Transport by means of lifting gear and attachment points ..........................................26
6.1.5 Freight transport ...............................................................................................................28
6.2 Storing drive modules ...............................................................................28
7 Assembly .................................................................................................29
7.1 Unpacking .................................................................................................29
7.2 Drive module assembly .............................................................................29
7.3 Hydraulically connecting the drive module ................................................29
7.4 Connecting to the water supply .................................................................30
7.5 Connecting the electric supply ..................................................................30
7.5.1 Earthing and potential equalization ................................................................................30
7.5.2 Laying the power supply and control cables and connecting the electricity supply ...30
7.5.3 Installing the electrical control and monitoring equipment ...........................................30
8 Commissioning .......................................................................................31
8.1 First commissioning ..................................................................................31
8.1.1 Before commissioning .....................................................................................................31
8.1.2 Valve settings ...................................................................................................................31
8.1.3 Safe handling of pressure tapping points ......................................................................32
8.1.4 Accumulator ......................................................................................................................32
8.1.5 Filling the hydraulic system .............................................................................................33
8.1.6 Activating the electric supply ...........................................................................................33
8.1.7 Bleeding the complete hydraulic system of the machine ............................................33
8.1.8 Commissioning .................................................................................................................34
8.1.9 Flushing the hydraulic system ........................................................................................34
8.1.10 The most frequent errors during commissioning ..........................................................35
8.2 Re-commissioning after extended standstill ..............................................36
Content