Bosch Rexroth IndraControl VSP 3 Series Instructions Manual Download Page 1

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Instructions

Electric Drives

and Controls

Pneumatics

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Linear Motion and

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Hydraulics

Rexroth IndraControl

VSP xx.3

Panel PC

R911337705

Edition 01

Summary of Contents for Rexroth IndraControl VSP 3 Series

Page 1: ...Instructions Electric Drives and Controls Pneumatics Service Linear Motion and Assembly Technologies Hydraulics Rexroth IndraControl VSP xx 3 Panel PC R911337705 Edition 01 ...

Page 2: ... Bosch Rexroth AG It may not be reproduced or given to third parties without its consent Liability The specified data is intended for product description purposes only and shall not be deemed to be a guaranteed characteristic unless expressly stipulated in the contract All rights are reserved with respect to the content of this documentation and the availa bility of the product Published by Bosch ...

Page 3: ...Fax 49 9352 18 8400 http www boschrexroth com electrics Development automation systems control hardware HB MK CS ...

Page 4: ...ories and Wear Parts 10 5 1 Uninterruptible Power Supply UPS 10 5 2 External 24 V Power Supply Unit 10 5 3 USB Connecting Cable With Increased Noise Immunity 10 5 4 Wear Parts 10 6 Ambient Conditions 12 7 Technical Data 13 7 1 Front Panel 13 7 2 PC Box 15 7 3 Power Consumption 15 7 4 Weight 15 8 Standards 16 8 1 Used Standards 16 8 2 CE Marking 16 8 2 1 Declaration of Conformity 16 8 3 UL CSA Cert...

Page 5: ...tion Notes 22 10 2 Mounting 23 10 3 Mounting Dimensions 24 10 3 1 Mounting Dimensions VSP 16 3 24 10 3 2 Mounting Dimensions VSP 40 3 25 10 4 Electrical Wiring 26 10 4 1 Connecting the Panel PC to the Voltage Supply 26 10 4 2 Connecting the Panel PC to the UPS 27 11 Commissioning 27 12 Device Description 28 12 1 General Information 28 12 2 Operating and Error Display 30 13 Error Causes and Elimina...

Page 6: ...Fan 36 15 Ordering Information 36 15 1 Accessories and Spare Parts 36 15 2 Type Designation Code 37 16 Disposal 37 16 1 General Information 37 16 2 Take Back 38 16 3 Package 38 16 4 Batteries and Accumulators 38 17 Service and Support 38 Index 41 DOK SUPPL VSP XX 3 IT01 EN P Rexroth IndraControl VSP xx 3 Panel PC Bosch Rexroth AG Table of Contents III 43 ...

Page 7: ...Bosch Rexroth AG DOK SUPPL VSP XX 3 IT01 EN P Rexroth IndraControl VSP xx 3 Panel PC IV 43 ...

Page 8: ... Disposal company To select To prepare To design To construct To unpack To mount To install To parameterize To program To configure To simulate To optimize To test To operate To maintain To remove faults To create the NC program To dismount To dispose Fig 1 1 Assigning the present documentation to the target groups product phases and activities of the target group Purpose This document instructs t...

Page 9: ... Codes and notes Rexroth IndraControl VSP 16 2 40 3 Panel PC DOK SUPPL VSP XX 3 PR03 EN P R911323882 Project Planning Manual This documentation contains among other things software information on the panel PC Windows XP Multi User Interface Data backup with Acronis Software for UPS monitoring Maintenance software Simulation of the right mouse key Service programs for hard disk temper ature and fan...

Page 10: ...2652 7261 IND CONT EQ 17YB XXXXXXXXXXXXXXXXX I C B H T V FD 05W01 1 2 3 4 8 9 5 10 6 12 11 13 14 15 16 1 Logotype 2 Division or plant number 3 Type code type designation code 4 Parts number 5 State of revision 6 Date of manufacture yyWww 7 Nominal voltage 8 Nominal current 9 Test marking 10 Version number 11 CE marking 12 Underwriters Laboratories Inc mark 13 Serial number as barcode 14 Serial num...

Page 11: ...afety instruction and sig nifies the degree of danger The safety alert symbol a triangle with an exclamation point which precedes the sig nal words danger warning and caution is used to alert the reader to personal injury haz ards DANGER In case of non compliance with this safety instruction death or serious injury will occur WARNING In case of non compliance with this safety instruction death or ...

Page 12: ...d The same is valid for ca bles and lines Operation must only be carried out with the hardware component configurations and combinations that are expressly specified and with the software and firmware indicated and specified in the respective documentation and functional descriptions Areas of application of the panel PCs are Handling systems and assembly systems Packaging and food processing machi...

Page 13: ...h increased noise immunity for connecting the panel PC to the uninter ruptible power supply VAU 01 1U with communication interface Order code Parts number Description RKB0050 001 0 R911172944 USB connecting cable with increased noise immunity Length 1 0 m RKB0050 003 0 R911172945 USB connecting cable with increased noise immunity Length 3 0 m Fig 5 3 USB connecting cable for VSP 16 3 and VSP 40 3 ...

Page 14: ...rating hours Accesses 30 of the operating hours Fig 5 4 Working conditions for the mechanical hard disk Solid State Drive The SSD Solid State Drive shock resistance and temperature resistance is higher compared to an ordinary hard disk It is only subject to electrical and not to mechanical wear The MTTF is a calculated value and is 2 mill hours if the surrounding air temper ature is 25 C consideri...

Page 15: ...to 60 Max temperature gradient Temporal temperature changes up to 3 K per minute Humidity Min relative humidi ty 5 Max relative humidi ty 85 Min absolute humid ity 1 g m3 Max absolute hu midity 25 g m3 Condensation not al lowed Corresponds to cli matic class 3K3 acc to EN 60721 3 3 Min relative humidi ty 5 Max relative humidi ty 75 Min absolute humid ity 1 g m3 Max absolute hu midity 25 g m3 Conde...

Page 16: ...rosive agents salts metal vapors and other electrically conductive contaminants in high concentrations The ambient air must be dust free Housings and installation compart ments must at least comply with degree of protection IP 54 according to DIN VDE 0470 1 7 Technical Data 7 1 Front Panel VSP 16 3 VSP 16 3DB VSP 16 3AK VSP 16 3BK Display 12 TFT 800 600 pixels 256 000 colors Operation Touch screen...

Page 17: ...c to DIN 40 050 IEC 529 Interface USB connection Cover degree of protection IP 65 No USB USB connec tion Cover degree of protection IP 65 Fig 7 2 Technical data front panel of the VSP 40 3 Surfaces colors and their structure may diverge from each other slightly Also the height and shape of the embossings may diverge from each oth er In some cases the touch screen surface may camber due to high air...

Page 18: ...b 8 USB connection type A USB2 0 2 Ethernet connection RJ 45 10 100 1000 Base T 1 keyboard connection PS 2 1 mouse connection PS 2 1 serial standard interface RS232 Slots Max installation depth 5 PCI 190 mm 1 PCIe 4 fold 150 mm Supply voltage DC 24 V Degree of protection ac cording to DIN EN 60529 PC box IP 20 Fig 7 3 Technical data PC box 7 3 Power Consumption The total power consumption of the d...

Page 19: ...housings and installation compartments EN 60 068 2 6 Vibration test EN 60068 2 27 Shock test EN 60721 3 3 Classification of ambient conditions EN 60721 3 2 Classification of ambient conditions EN 60721 3 1 Classification of ambient conditions UL 508 Industrial Control Equipment Fig 8 1 Used standards 8 2 CE Marking 8 2 1 Declaration of Conformity The electronic products described in this project p...

Page 20: ...tatus After hav ing modified the device the CE conformity is to be verified Ask your representative for the Declaration of Conformity 8 3 UL CSA Certified The devices are certified according to UL508 Industrial Control Equipment and C22 2 No 142 M1987 CSA UL File No E210730 However there can be combinations or extension stages with limited or missing certifi cation Thus verify the registration acc...

Page 21: ...connector D Sub female connec tor XUSB 1 8 8 USB interfaces USB female connec tor type A USB connector XLAN1 XLAN21 2 network connections Ethernet 10 Base T 100 Base X 1000 Base T RJ45 female connec tor RJ45 connector twis ted pair XVGA VGA connection for ex ternal monitor VGA HD female con nector VGA HD connector XKB PS 2 keyboard Mini DIN PS 2 female connec tor Mini DIN PS 2 connector 1 Informat...

Page 22: ...ctions for the X10 screw terminal are permissible Conductor Cross section Max conductor cross section 6 mm2 Recommended conductor cross section 2 5 mm2 Conductor cross section AWG kcmil max 8 Conductor cross section AWG kcmil recommended 13 Fig 9 2 Permitted conductor cross sections for the screw terminal For wiring connection terminals use copper wire only Tighten the screw terminals 3 5 mm pin s...

Page 23: ...is preset as follows Designation in Windows XP Designation at the housing Local Area Connection XLAN2 Local Area Connection 2 XLAN1 Fig 9 3 Assignment of the LAN interfaces in the operating system to the interfaces at the device 9 7 XVGA Interface An external monitor can be connected to the VGA connection XVGA Type HD female connector 15 pin Material damages to the external monitor due to wrong se...

Page 24: ... Audio inputs and outputs are available The Audio in terfaces are disabled in the BIOS ex works 9 11 UPS with USB Interface When connecting a UPS to a USB interface at the control cabinet PC the information regarding the existence and the status of the UPS are communicated to the control cabinet PC Fig 9 2 UPS with communication via USB to the control cabinet PC The communication is established vi...

Page 25: ...red Provide a sufficient space of 50 mm on all sides of the device for sufficient cooling and cable routing Use strain reliefs for all cables Keep as much distance as possible to noise sources Maintenance Distances For maintenance the following distances must be kept 200 mm for opening the housing cover 150 mm for the DVD drive and the installation of extension cards See the following figure 150 m...

Page 26: ...ng frame For mounting the panel PC proceed as follows 1 Create a mounting cut out with 8 holes diameter 5 mm according to the illustra tions Mounting dimensions on the following pages 2 Remove the paper strip from the seal on the rear side of the front panel 3 Insert the panel PC from the front into the cut out The M4 mounting bolts have to be inserted into the drilled holes 4 Fasten the panel PC ...

Page 27: ... 5 8 5 8 5 318 258 275 335 5 0 1 2 Drilled hole for the mounting bolts bore diameter 5 mm Mounting cut out Fig 10 2 Mounting dimensions VSP 16 3 Bosch Rexroth AG Mounting Dismounting and Electrical Installation DOK SUPPL VSP XX 3 IT01 EN P Rexroth IndraControl VSP xx 3 Panel PC 24 43 ...

Page 28: ...375 355 392 5 0 2 1 Drilled hole for the mounting bolts bore diameter 5 mm Mounting cut out Fig 10 3 Mounting dimensions VSP 40 3 DOK SUPPL VSP XX 3 IT01 EN P Rexroth IndraControl VSP xx 3 Panel PC Bosch Rexroth AG Mounting Dismounting and Electrical Installation 25 43 ...

Page 29: ... fire hazard caused by polarity reversal of the X10 connection without additional external protection NOTICE Ensure the correct polarity at the X10 connector and the correct dimensioning of the fuse Material damages to electronics due to missing functional earth ground connection NOTICE Connect the functional earth ground Use a 24 V industrial power supply unit acc to DIN EN 60742 classification V...

Page 30: ...4 mm2 B Terminal block 10 mm2 Easily removable and visible Cable length between UPS and panel PC max 2 m at a minimum cross section of 2 5 mm2 Polarity reversal of the XS1 and X10 connectors might destruct the device fire hazard if there is no additional external protection The reason for this is the grounding of the 0 V in the de vice and simultaneously to that the grounding of the 0 V PELV 1 Cab...

Page 31: ...on The VSP 16 3 and VSP 40 3 are panel PCs Depending on the application or configura tion they can also fulfill control functionalities Bosch Rexroth AG Device Description DOK SUPPL VSP XX 3 IT01 EN P Rexroth IndraControl VSP xx 3 Panel PC 28 43 ...

Page 32: ... Display depending on the variant with touch screen functionality 5 Depending on the device variant Ma chine function keys M keys L1 to L8 assignment see project planning manual 6 Status displays 7 Connector Panel 8 Grounding screw hexalobular T25 9 Power button BIOS settings of the power button see project planning manual 10 Connection of the voltage supply DOK SUPPL VSP XX 3 IT01 EN P Rexroth In...

Page 33: ...voltage HDD LED yellow Hard disk access LED flashes yellow Warning SMART analysis identifies errors Exchange hard disk TEMP LED off Normal mode LED flashes red Fan does not rotate or rotates too slowly Check fan in device LED red Overtemperature Reduce surrounding air tem perature UPS LED off Normal mode LED red The panel PC is currently run ning in the UPS operating mode I e no supply voltage is ...

Page 34: ...After the new cards have been plugged in the card functions are not available Plug the card correctly into the PCI slot Install the driver software of the card Remove IRQ Interrupt conflicts with other PC hardware components Install the software of the card Fig 13 1 Error causes and error elimination 14 Maintenance 14 1 General Information Loss of IP degree of protection due to incorrect maintenan...

Page 35: ...lay seal by solvents or by high pressure cleaning devi ces NOTICE Do not use any solvents e g diluents Do not use compressed air steam jet and high pressure cleaning devices 14 3 Regular Maintenance Tasks Include the following measures in the maintenance schedule At least once a year all plug and terminal connections of the components are to be checked regarding proper tightness and possible damag...

Page 36: ...stem are to be stored either on an external storage medium or via the network connection For information on data backup please refer to chapter Data backup with Acro nis in the project planning manual of the panel PC 2 Switch off the supply voltage 3 Wait until the power supply unit switches off automatically after the UPS opera tion 4 Ensure that no voltage remains in the control cabinet PC Disco...

Page 37: ... the hard disk 8 Remove the fastening screws of the hard disk After mounting the four fastening screws for the hard disks are located either on the rear side of the device door or on the fastening screw holders 9 Exchange the old hard disk for a new hard disk 10 Fix the new hard disk according to the mounting location using screws Observe the different screw lengths for the outer 8 mm and inner 6 ...

Page 38: ... Support on page 38 14 6 Inserting the Extension Cards PCIe slots and PCI slots are available to plug extension cards The max power which is available for all extension cards is 100 watts in total Damages to the device due to electrostatic dis charges NOTICE Comply with all ESD protective measures while working with modules and components Avoid electrostatic discharges Risk of damage to the device...

Page 39: ...y PnP function it is automatically recog nized by the operating system and integrated in the system provided that there are no hardware conflicts IRQ etc with other extension cards or connected devices Informa tion on the error quest see chapter 13 Error Causes and Elimination on page 31 14 7 Exchanging the Housing Fan 1 Carry out step 1 to step 6 which are described in chapter 14 4 Exchanging the...

Page 40: ... MTX DF 17 touch screen universal DG Abbrev column Front panel and display Rexroth design Denotes that firmware and software must be ordered as separate subposition FW Firmware and software Without Hard disk HD Customized design Bosch 12 touch screen suitable for food industry AK 12 with 16 machine function keys MTX BK 12 touch screen DB Fig 15 1 Type designation code VSP 16 3 and VSP 40 3 16 Disp...

Page 41: ...g separate collection for all batteries and accumulators is the crossed out wheeled bin The end user within the EU is legally obligated to return used batteries Outside the val idity of the EU Directive 2006 66 EC keep the stipulated directives Used batteries can contain hazardous substances which can harm the environment or the people s health when they are improper stored or disposed of After us...

Page 42: ...irst For hotline numbers re fer to the sales office addresses on the internet Preparing information To be able to help you more quickly and efficiently please have the following informa tion ready Detailed description of malfunction and circumstances resulting in the malfunction Type plate name of the affected products in particular type codes and serial num bers Your contact data phone and fax nu...

Page 43: ...40 43 ...

Page 44: ...umentation overview 5 Documents further 6 E Electrical wiring 26 Error causes 31 Error display 30 Error elimination 31 E Ethernet connection 20 Exchanging the hard disks 33 Exchanging the housing fan 36 F Fan Service life 12 Fan exchanging 36 Fan of the power supply unit 12 Front panel 13 H Hard disks Operating conditions 11 Housing fan 12 I Installation notes 22 Intended use 9 Interface Audio int...

Page 45: ...e of delivery 7 Scope of the documentation 6 Serial interface XCOM 19 Service life Fan 12 SSD 11 Signal words 8 Solid State Drive Service life 11 Spare parts 10 SSD 11 S Standards 16 Support See service hotline 38 T Target groups 5 Technical data 13 Front panel 13 PC box 15 Used standards 16 Type designation code 36 37 Type plate 7 U UL CSA certified 17 Uninterruptible power supply 10 UPS with USB...

Page 46: ...Notes DOK SUPPL VSP XX 3 IT01 EN P Rexroth IndraControl VSP xx 3 Panel PC Bosch Rexroth AG ...

Page 47: ...SP XX 3 IT01 EN P R911337705 Bosch Rexroth AG Electric Drives and Controls P O Box 13 57 97803 Lohr Germany Bgm Dr Nebel Str 2 97816 Lohr Germany Tel 49 9352 18 0 Fax 49 9352 18 8400 www boschrexroth com electrics ...

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