Bosch Rexroth IndraControl VPB 40.3 Operating Instructions Manual Download

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Bosch Rexroth AG

Control Cabinet PC

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DOK-SUPPL*-VPB*40.3***-IT05-EN-P

Summary of Contents for Rexroth IndraControl VPB 40.3

Page 1: ...IndraControl VPB 40 3 Control Cabinet PC Operating Instructions R911336750 Edition 05 ...

Page 2: ... set forth in it are the exclusive property of Bosch Rexroth AG It may not be repro duced or given to third parties without its consent Liability The specified data is intended for product description purposes only and shall not be deemed to be a guaranteed characteristic unless expressly stipulated in the contract All rights are reserved with respect to the content of this documen tation and the ...

Page 3: ...ries and wear parts 5 5 1 Y repeater 5 5 2 External 24 V power supply unit 5 5 3 Uninterruptible power supply UPS 6 5 4 Connecting cables for the CDI interface 6 5 5 USB connecting cable 6 5 6 USB connecting cable with increased noise immunity 7 5 7 Wear parts 7 6 Ambient conditions 8 7 Technical data 10 8 Standards 11 8 1 Standards used 11 8 2 CE marking 12 8 2 1 Declaration of conformity 12 8 3 ...

Page 4: ... 10 3 1 Connecting 24 V supply to the control cabinet PC 33 10 3 2 Connecting a UPS 33 10 3 3 Recommendation for the mounting of CDI cables with long lengths in an interference prone environment 36 11 Commissioning 39 12 Device description 41 12 1 General information 41 12 2 Operating and error displays 42 13 Error causes and troubleshooting 43 14 Maintenance 44 14 1 General information 44 14 2 Ha...

Page 5: ...Page 17 Service and support 51 Index 53 Control Cabinet PC Bosch Rexroth AG Table of Contents DOK SUPPL VPB 40 3 IT05 EN P III ...

Page 6: ...Bosch Rexroth AG Control Cabinet PC IV DOK SUPPL VPB 40 3 IT05 EN P ...

Page 7: ...rate Maintain Remove faults Create the NC program Mechanic electrician Disposal company Dismount Dispose Fig 1 1 Assigning the present documentation to the target groups product phases and ac tivities of the target group Purpose This document instructs the technical staff of the machine manufacturer on how to perform the mechanical and electrical installation safely and on how to com mission the d...

Page 8: ... The type plate is located on the rear side or at the side of the device 2 3 6 7 7 10 11 12 13 14 9 8 5 4 1 Bosch rexroth Electric Drives and Controls GmbH D 64711 Erbach VDP16 3DBN D1 NN NN UN DC 24V N 2A I C B H T V MNR R911171013 GM1 FD 12W27 7261 IND CONT EQ 17YB Front Mounted Type1 SN 008595411 15 Made in Germany UN AC 230V 115V IN 2 7A 5A MNR R911171065 GA1 TYP VAP01 1H W23 024 010 NN Bosch ...

Page 9: ...ining signal words and safety alert symbol The safety instructions in this documentation contain specific signal words dan ger warning caution notice and if necessary a safety alert symbol according to ANSI Z535 6 2006 The signal word is used to draw attention to the safety instruction and also pro vides information on the severity of the hazard The safety alert symbol a triangle with an exclamati...

Page 10: ...rmation Tips are represented as follows This is a tip 3 4 Signal graphic explanation on the device krax Prior to the installation and commissioning of the device refer to the device documentation 4 Intended Use The control cabinet PC IndraControl VPB 40 3 forms a PC based operator termi nal when combined with a operator display e g IndraControl VDP xx 3 De pending on the application or configurati...

Page 11: ...s Food processing machinery and packaging machines Printing machines and paper converting machines Machine tools Wood working machines The IndraControl VPB 40 3 device may only be operated under the assembly and installation conditions in the position of application and under the ambient con ditions temperature degree of protection humidity EMC etc specified in this documentation 5 Spare parts acc...

Page 12: ...ength 10 m RKB0008 015 0 R911171183 Length 15 m RKB0008 020 0 R911171184 Length 20 m RKB0008 025 0 R911170154 Length 25 m RKB0008 030 0 R911171381 Length 30 m RKB0008 035 0 R911171369 Length 35 m RKB0008 040 0 R911171382 Length 40 m RKB0008 050 0 R911171383 Length 50 m Further cable lengths are available on request Two cables are always required to establish a connection between the VPB and the VD...

Page 13: ... an electromechanical wear part that is subject to wear during the operating time The service life depends on the operating hours the number of accesses to the hard disk as well as on vibration and shocks Solid State Drive The SSD Solid State Drive shock resistance and temperature resistance is higher than of an ordinary hard disk The hard disk is only subject to electrical and not to mechanical w...

Page 14: ...ensation not allowed Corresponds to climatic class 2K2 acc to EN 60721 3 2 Min rel humidity 5 Max rel humidity 85 Min absolute humidity 1 g m3 Max absolute humidity 25 g m3 Condensation not allowed Corresponds to climatic class 1K2 acc to EN 60721 3 1 Air pressure Up to 3 000 m above sea level acc to EN 61131 2 Up to 3 000 m above sea level acc to EN 61131 2 Up to 3 000 m above sea level acc to EN...

Page 15: ...agents salts metal vapors and other electrically conductive contaminants in high concentrations Housing and installation compartments must at least comply with the degree of protection IP 54 according to DIN EN 60529 This is a product that corresponds to the limit values of the emitted interference of class A industrial environments but not of class B residential area and small enterprises When us...

Page 16: ...ICH7M DH For Intel CoreTM i7 620M and i5 520M Intel QM57 Express chip set in devices with RAID Intel HM55 Express chip set in devices without RAID For Intel CoreTM i7 3612QE Mobile Intel 7 Series Chipset Intel QM77 For Intel Celeron P4500 HM55 Express chip set RAM 1 GB 4 GB max Hard disk At least 80 GB or 2 80 GB RAID1 or 32 GB SSD Optional drives DVD burner DVD burner DVD burner Interfaces 2 RJ 4...

Page 17: ... The specified maximum power consumption is including the power consumption of the extension cards refer to Power drain of the extension cards on page 19 8 Standards 8 1 Standards used EN Standards The system components of the control cabinet PC VPB 40 3 correspond to the following standards Standard Title IEC 60204 1 Safety of machinery Electrical equipment of machines Part 1 General requirements...

Page 18: ... of groups of environmental parameters and their severities Section 2 Transportation IEC 60721 3 3 Classification of environmental conditions Part 3 Classification of groups of environmental parameters and their severities Section 3 Stationary use at weather protected locations Tab 8 1 Standards used 8 2 CE marking 8 2 1 Declaration of conformity The electronic products described in the present op...

Page 19: ...livery After modifying the device verify CE conformity 8 3 UL CSA certified The devices are certified acc to UL508 Industrial Control Equipment C22 2 no 142 M1987 CSA UL file no E210730 However there can be combinations or extension stages with a limited or miss ing certification Thus verify the registration according to the UL marking on the device Loss of UL CSA conformity due to modifications a...

Page 20: ...rge area shield support 9 2 Overview The following connections are available at the control cabinet PC Labeling at the housing Connection type Connector type at the device Mating connector or cable from outside X10 PC voltage supply DC 24 V Male connector ter minal PC4 3 G7 62 Socket terminal PC4 3 G7 62 XDVI DVI monitor or analog monitor via adapter DVI A socket 24 pin and 5 pin DVI connector XSE...

Page 21: ...ion X10 pin assignment Pin Labeling Function 1 Supply voltage 24 V 2 0 V supply voltage 3 U Supply voltage in front of UPS available see chapter UPS without USB interface on page 36 Destruction of the control cabinet PC fire haz ard due to polarity reversal of the connection at the X10 plug without additional external pro tection NOTICE Ensure that the polarity at the X10 plug and the dimensioning...

Page 22: ...exible with core end sleeves with plastic sleeve recom mended 2 5 mm2 Conductor cross section AWG kcmil max 8 Conductor cross section AWG kcmil recommended 13 9 4 USB interfaces XUSB1 to XUSB6 The devices are provided with six USB interfaces on the connector panel XUSB1 2 XUSB3 4 and XUSB5 6 XUSB1 XUSB2 each port 500 mA Maximum power consumption Maximum total power consumption without plug in card...

Page 23: ...rnet interfaces XETH1 and XETH2 The control cabinet PC can be connected to an Ethernet network via the Ethernet interfaces XETH1 and EXTH2 The LAN assignment under Windows to the XLAN connections at the device is set as follows by default Labeling under Windows Labeling at the device Local Area Connection XETH1 Local Area Connection 2 XETH2 RJ45 socket 8 pin Type Ethernet 10 Base T 100 Base T 1000...

Page 24: ...e VDP operator display To start the image output on an analog monitor press Ctrl Alt F1 The graphics driver stores the last output device After a restart the images are only output on the last saved output device 9 7 CDI interfaces XVID and XSER The CDI interface is assigned to the two RJ45 sockets XSER and XVID Connect the operator display to these sockets The corresponding cables are available a...

Page 25: ...er drain of the extension cards The total power allowed to be drained from the slots depends on the processor used refer to the following table Slots Intel CoreTM Duo L2400 1 66 GHz processor Intel Core2TM Duo T7400 2 16 GHz processor Intel Core i7 620M 2 66 GHz Intel Core i5 520M 2 4 GHz Intel Core i7 3612QE 2 1 GHz Intel Celeron Dual Core P4500 1 86 GHz 1 slot 25 W 23 W 2 slots 40 W 50 W 4 slots...

Page 26: ...e disturbed 10 1 2 Housing distances for maintenance tasks Provide a minimum space of 50 mm exception above 120 mm on all sides for sufficient cooling and for cable routing Comply with the following housing distances to execute maintenance tasks di rectly at the device in the control cabinet To maintain the fan and exchange the battery go up by 120 mm For the DVD drive and exchange of the hard dis...

Page 27: ...tension cards Damages to the device due to electrostatic dis charges NOTICE Comply with all ESD protective measures while working with modules and com ponents Avoid electrostatic discharges Control Cabinet PC Bosch Rexroth AG Mounting demounting and electric installation DOK SUPPL VPB 40 3 IT05 EN P 21 57 ...

Page 28: ...el of the control cabinet PC is red until the UPS switches off the power supply unit 3 Remove all plugs from the control cabinet PC 4 For control cabinet PCs with one or two slots Remove the fastening screws internal hexagon T10 of the housing cover see in the following table 2 1 3 Fastening screw of the housing cover internal hexagon T10 Fastening screw s of the slot cov er s internal hexagon T10...

Page 29: ...cov er internal hexagon T10 Fastening screws of the slot cover internal hexagon T10 4 PCI PCIe slots depends on the PC box type Fig 10 3 Position of the housing cover and of the fastening screws for control cabinet PCs with four slots 5 Remove the housing cover Control Cabinet PC Bosch Rexroth AG Mounting demounting and electric installation DOK SUPPL VPB 40 3 IT05 EN P 23 57 ...

Page 30: ...ngs No further settings have to be made in the BIOS setup The corresponding set tings have already been set for the normal operation If the interrupts have to be changed for specific plug in cards call the BIOS set up with Del while booting Interrupts Free interrupts are available on the slots A1 A2 and A4 for the following pro cessor types Intel CoreTM Duo L2400 1 66 GHz Intel Core2TM Duo T7400 2...

Page 31: ...l mounting Slots to hang in the device Fig 10 4 Housing dimensions for devices with one slot vertical mounting Control Cabinet PC Bosch Rexroth AG Mounting demounting and electric installation DOK SUPPL VPB 40 3 IT05 EN P 25 57 ...

Page 32: ... XUSB X S E R X V I D 3 4 1 2 5 6 2 1 2 Keyhole for vertical mounting Slots to hang in the device Fig 10 5 Housing dimensions for devices with two slots vertical mounting Bosch Rexroth AG Mounting demounting and electric installation Control Cabinet PC 26 57 DOK SUPPL VPB 40 3 IT05 EN P ...

Page 33: ...ting Slots to hang in the device Fig 10 6 Housing dimensions devices with two slots and DVD drive vertical mounting Control Cabinet PC Bosch Rexroth AG Mounting demounting and electric installation DOK SUPPL VPB 40 3 IT05 EN P 27 57 ...

Page 34: ... XETH2 XUSB X S E R 3 4 1 2 5 6 X V I D Key holes for horizontal mounting Slots to hang in the device Fig 10 7 Housing dimensions for devices with two slots horizontal mounting Bosch Rexroth AG Mounting demounting and electric installation Control Cabinet PC 28 57 DOK SUPPL VPB 40 3 IT05 EN P ...

Page 35: ...20 5 92 5 46 25 310 10 5 46 25 5 5 1 2 2 Keyhole for vertical mounting Slots to hang in the device Fig 10 8 Housing dimensions for devices with four slots and optional DVD drive vertical mounting Control Cabinet PC Bosch Rexroth AG Mounting demounting and electric installation DOK SUPPL VPB 40 3 IT05 EN P 29 57 ...

Page 36: ...20 25 2 1 1 12 75 23 25 2 2 2 23 25 12 75 56 5 Key holes for horizontal mounting Slots to hang in the device Fig 10 9 Housing dimensions devices with four slots and optional DVD drive horizontal mounting Bosch Rexroth AG Mounting demounting and electric installation Control Cabinet PC 30 57 DOK SUPPL VPB 40 3 IT05 EN P ...

Page 37: ...05 95 181 30 Fig 10 10 Housing dimensions for devices with one or two slots side view Control Cabinet PC Bosch Rexroth AG Mounting demounting and electric installation DOK SUPPL VPB 40 3 IT05 EN P 31 57 ...

Page 38: ...209 95 193 5 Fig 10 11 Housing dimensions devices with four slots side view Bosch Rexroth AG Mounting demounting and electric installation Control Cabinet PC 32 57 DOK SUPPL VPB 40 3 IT05 EN P ...

Page 39: ... voltage supply is interrupted to only one device and es tablished again A direct connection of the functional earth between operator display and control cabinet PC is optimal If the functional earth is connected to a neutral point the control cabinet PC and the operator display have to be con nected to this neutral point For the voltage supply use a 24 V industrial power supply unit acc to DIN EN...

Page 40: ...x 2 m at a cross section of min 2 5 mm2 Polarity reversal of the XS1 and X10 con nectors can sporadically result in de struction of the device fire hazard if no additional external protection is provi ded The reason is a simultaneous grounding of the 0 V of the device and of the 0 V PELV 1 Cable length between 24 V power sup ply unit and UPS 1 m to 7 m 2 5 mm2 cross section 8 m to 10 m 4 0 mm2 cro...

Page 41: ...le X1S1 X1S2 Panel or control cabinet PC USB connector Type B USB connector Type A Fig 10 14 Connection scheme with power supply unit UPS and panel PC or control cabinet PC without fallback and simple mode The communication is established via a virtual COM interface This virtual COM interface is provided by the USB interface The driver is installed after the first connection of the UPS via the USB...

Page 42: ...engths in an interference prone environment General information The CDI cable is a connection cable with RJ45 plug to connect the CDI interface of the control cabinet PC to the remote operator display or the Y repeater The mounting recommendations described in the following facilitate an opti mized signal transmission In particular in case of great cable lengths and dis tances between the control ...

Page 43: ...ection of dirt from the shield surfaces of the RJ45 plug before plugging it in Fig 10 16 RJ45 plug shielding areas Additional shielding connection in case of strong electrical interferences and long cables In case of strong electrical interferences and long cable lengths it can be re quired to additionally connect the shielding to the earthing potential Mount suitable EMC shielding clamp close to ...

Page 44: ...RJ45 plug Fig 10 18 CDI cable with partially removed jacket 2 Remove the foil shield CDI cables are equipped with an additional foil shield The foil shield must not be used for the connection For an improved stability the foil shield is usually plastic coated on one side The plastic coating is insulating Fig 10 19 Foil shield of the CDI cable Bosch Rexroth AG Mounting demounting and electric insta...

Page 45: ...ile compressive on the plug Fig 10 21 Example Attached shielding clamp More shielding clamps Company Ikotec Company Phoenix Contact Fig 10 22 Shielding clamps 11 Commissioning The product can be used directly No configuration is required For software descriptions refer to the project planning manual IndraControl V Devices Operating Systems see tab 1 1 Related documents on page 2 The following func...

Page 46: ...oring Software for touch calibration and SMART analysis Simulation of the right mouse key Hardware event monitoring with response trigger Auto login M key UpperClass filter for downwards compatibility of the M key codes RAID system for higher data security and fast data access Bosch Rexroth AG Commissioning Control Cabinet PC 40 57 DOK SUPPL VPB 40 3 IT05 EN P ...

Page 47: ...nd Reset button DVI connection CDI interface data interface and image interface Ethernet interfaces USB interfaces Grounding screw hexalobular T25 Hard disk s DVD drive Features for extension cards Fig 12 1 Front view of a VPB 40 3 control cabinet PC type L Control Cabinet PC Bosch Rexroth AG Device description DOK SUPPL VPB 40 3 IT05 EN P 41 57 ...

Page 48: ... page 42 Some LEDs e g the CPU temperature monitoring are only active if the service software has been configured accordingly LED Display Meaning Action Vin LED green Normal operation LED off No supply voltage 24 V DC Check the supply voltage at the power supply unit TEMP LED off Normal operation LED is flashing red flashing frequency ap prox 2 Hz Fan is not rotating or is rotating too slowly Chec...

Page 49: ...has been switched too early NOTICE If the control cabinet PC is shut down under Windows and the 24 V input volt age is switched off the input voltage can only be switched on again when the VIN LED is off 13 Error causes and troubleshooting For information on the error display on the front panel refer to chapter 12 2 Operating and error displays on page 42 Errors Troubleshooting Wrong display resol...

Page 50: ...e For further information in the event of repair please contact the Bosch Rexroth Service 14 Maintenance 14 1 General information Only the maintenance works at the device listed in this chapter are permitted For further information in the event of repair please contact the Bosch Rexroth Service Dissolving the labeling at the device by sol vents NOTICE Do not use any solvents e g diluents for clean...

Page 51: ...ut from the housing The hard disk s can be replaced including the installation frame Damages to the device due to electrostatic dis charges NOTICE Comply with all ESD protective measures while working with modules and com ponents Avoid electrostatic discharges To avoid data loss and new installations of the operating system and application programs backup hard disk data regularly The new hard disk...

Page 52: ...d disk carrier Fig 14 1 Position of the hard disk carrier and the fastening screw 6 The new hard disk parameters are identified automatically by the system If the operating system does not boot automatically after switching on do in terrupt the power supply for at least ten seconds and restart 7 After booting the control cabinet PC restore the user data and the ope rating system settings for the n...

Page 53: ...ntact with other objects Exchanging the fan 1 Disconnect the control cabinet PC 2 Loosen the knurled screw 3 Carefully remove the fan including the fan cover 4 Remove the supply cable of the fan from the board of the control cabinet PC 5 Connect the supply cable of the new fan to the board of the control cabi net PC 6 Install the new fan Control Cabinet PC Bosch Rexroth AG Maintenance DOK SUPPL VP...

Page 54: ... fire explosions or chemical burn WARNING Do not load remove destroy burn or heat batteries over 100 C Dispose old batteries immediately and properly Keep away from children Battery exchange 1 Disconnect the control cabinet PC 2 Loosen the knurled screw of the fan module see fig 14 2 Fan tray on page 47 3 Carefully remove the fan including the fan cover 4 Remove the empty battery 5 Insert the new ...

Page 55: ...lease refer to chapter 5 Spare parts accessories and wear parts on page 5 The control cabinet PC IndraControl VPB 40 3 is available in different variants according to the following type code Control Cabinet PC Bosch Rexroth AG Ordering information DOK SUPPL VPB 40 3 IT05 EN P 49 57 ...

Page 56: ...00 GB Solid State Disk SSD H 2 5 min 500 GB J 2 5 min 192 GB 2 x SSD in Raid 1 K Drive Without N DVD RW E Other design Without NN Firmware and software Denotes that firmware and software must be ordered as separate subposition FW 4 3 Note 1 PC Box K and N is only available with drive N 2 Memory capacity 1G0 is only available with system configuration D1 Memory capacity 2G0 is only available with s...

Page 57: ...ion for all batteries and accumulators is the crossed out wheeled bin The end user within the EU is legally obligated to return used batteries Outside the validity of the EU Directive 2006 66 EC keep the stipulated directives Used batteries can contain hazardous substances which can harm the environ ment or the people s health when they are improper stored or disposed of After use the batteries or...

Page 58: ...ur local service office first For hotline num bers refer to the sales office addresses on the internet Preparing information To be able to help you more quickly and efficiently please have the following in formation ready Detailed description of malfunction and circumstances Type plate specifications of the affected products in particular type codes and serial numbers Your contact data phone and f...

Page 59: ...causes 43 Ethernet connection 17 Extension cards 19 External 24 V power supply unit 5 F Fan 46 Fans service life 7 Feedback 2 H Hard disk exchange 45 Hard disks operating conditions 7 Hazard warning 3 Helpdesk 51 Hotline 51 Housing dimensions 24 Housing distances for mainte nance tasks 20 I Installation notes 20 Installing extension cards 21 Intended use 4 Interfaces 14 CDI interfaces 18 DVI inter...

Page 60: ...11 Suggestions 2 Support 51 Symbols used 4 T Target groups 1 Technical data 10 Standards used 11 Tightening torques 45 Troubleshooting 43 Type plate 2 U UL CSA certified 13 Uninterruptible power supply 6 33 UPS 6 33 UPS with USB interface 34 UPS without USB interface 36 USB connecting cable 6 USB connecting cable with in creased noise immunity 7 USB interfaces 16 Use intended 4 W Warnings 3 Wear p...

Page 61: ...Control Cabinet PC Bosch Rexroth AG DOK SUPPL VPB 40 3 IT05 EN P 55 57 ...

Page 62: ...Bosch Rexroth AG Control Cabinet PC 56 57 DOK SUPPL VPB 40 3 IT05 EN P ...

Page 63: ...Notes Control Cabinet PC Bosch Rexroth AG ...

Page 64: ...lectric Drives and Controls P O Box 13 57 97803 Lohr Germany Bgm Dr Nebel Str 2 97816 Lohr Germany Phone 49 9352 18 0 Fax 49 9352 18 8400 www boschrexroth com electrics R911336750 R911336750 DOK SUPPL VPB 40 3 IT05 EN P ...

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