background image

CDI interface, data (XSER)

Violet

CDI interface, screen (XVID)

Black

Tab.  9-4:   Color-coding of the interface

10  Assembly, Disassembly and Electrical Installation

10.1  Housing Dimensions

10.1.1  Rexroth Design

346 mm (VDP 15.3),  478 mm (VDP 21.3)

422 mm (VDP 15.3),  554 mm (VDP 21.3)

36

44

275

 mm (VDP 15.3), 350

 mm 

(VDP

 21.3)

195

 mm (VDP 15.3), 

270

 mm (VDP 21.3)

1

8

56

38

38

Field of vision of the display

Fig.  10-1:   Housing dimensions of the operating display VDP 15.3/VDP 21.3 in millimetres,

Rexroth design

VDP 15.3, 18.3, 21.3 Multitouch 

Bosch Rexroth AG

Assembly, Disassembly and Electrical Installation

DOK-SUPPL*-VDPXX.3MTBU-IT02-EN-P

15/37

Summary of Contents for Rexroth IndraControl VDP 15.3

Page 1: ...tructions Electric Drives and Controls Pneumatics Service Linear Motion and Assembly Technologies Hydraulics Rexroth IndraControl VDP 15 3 18 3 21 3 Multitouch Operator Display Built In Devices R911341191 Edition 02 ...

Page 2: ...exroth AG It may not be repro duced or given to third parties without its consent Liability The specified data is intended for product description purposes only and shall not be deemed to be a guaranteed characteristic unless expressly stipulated in the contract All rights are reserved with respect to the content of this docu mentation and the availability of the product Editorial Department Devel...

Page 3: ...r 6 5 2 External 24 V Power Supply Unit 6 5 3 Uninterruptible Power Supply UPS 6 5 4 Connecting Cables for the CDI Interface 6 5 5 Wear Parts 7 6 Ambient Conditions 7 7 Technical Data 9 7 1 General Technical Data 9 7 2 Optical Characteristic Values 9 7 2 1 TFT 9 7 2 2 Input System or Multitouch Front 9 8 Standards 10 8 1 General Information 10 8 2 Used Standards 10 8 3 CE Marking 10 8 3 1 Declarat...

Page 4: ...o Operating Display 21 10 6 2 Connecting the OperatingDisplay to the 24 V Voltage Supply 23 10 6 3 Connection Scheme Power Supply Unit UPS Control Cabinet PC and Operating Display 24 10 6 4 Recommendation for the Assembly of CDI Cables with Long Lengths in an Interference Prone Environment 24 11 Commissioning 27 12 Device Description 28 12 1 General Information 28 12 2 Operating and Error Display ...

Page 5: ...and Spare Parts 30 15 2 Type Code 31 16 Disposal 31 16 1 Take Back 31 16 2 Packaging 32 17 Service and Support 32 Index 35 VDP 15 3 18 3 21 3 Multitouch Bosch Rexroth AG Table of Contents DOK SUPPL VDPXX 3MTBU IT02 EN P III ...

Page 6: ...Bosch Rexroth AG VDP 15 3 18 3 21 3 Multitouch IV DOK SUPPL VDPXX 3MTBU IT02 EN P ...

Page 7: ... phases Target groups Activities Mounting assembly installation Programmer Mechanic electrician To dismount To dispose Commissioning engineer Technologist Process specialist Maintenance technician Fig 1 1 Assigning the present documentation to the target groups product phases and ac tivities of the target group Purpose This document instructs the technical staff of the machine manufacturer on how ...

Page 8: ...ontrol V Devices Operating Systems R911343901 Project Planning Manual Tab 1 1 Required and supplementing documentation Customer feedback Customer requests comments or suggestions for improvement are of great im portance to us Please email your feedback on the documentations to Feed back Documentation boschrexroth de Directly insert comments in the elec tronic PDF document and send the PDF file to ...

Page 9: ... 3 4 8 9 5 10 6 12 11 13 14 15 16 1 Logotype 2 Division or plant number 3 Type code type designation code 4 Parts number 5 State of revision 6 Date of manufacture yyWww 7 Nominal voltage 8 Nominal current 9 Test marking 10 Version number 11 CE marking 12 Underwriters Laboratories Inc mark 13 Serial number as barcode 14 Serial number 15 Designation of origin 16 Company address Fig 2 1 Type plates e...

Page 10: ...he safety instruction and signifies the degree of danger The safety alert symbol a triangle with an exclamation point which precedes the signal words danger warning and caution is used to alert the reader to per sonal injury hazards DANGER In case of non compliance with this safety instruction death or serious injury will occur WARNING In case of non compliance with this safety instruction death o...

Page 11: ...t neither be attached nor connec ted The same is valid for cables and lines Operation must only be carried out with the hardware component configura tions and combinations that are expressly specified and with the software and firmware indicated and specified in the respective documentation and function al descriptions Typical areas of application of the operator displays are Handling systems and ...

Page 12: ...xternal 24 V power supply unit for the IndraControl V devices Tab 5 2 External 24 V power supply unit for the operator display 5 3 Uninterruptible Power Supply UPS Ordering code Part number Description VAU01 1U 024 024 240 NN R911171024 Uninterruptible power supply DC 24 V 240 watts with USB interface Tab 5 3 Uninterruptible power supply UPS 5 4 Connecting Cables for the CDI Interface Malfunctions...

Page 13: ...uired to establish a connection between the VxB and the VDP 5 5 Wear Parts Wear parts are not subject to any warranty Backlight The service life of the backlight is limited After this time has been exceeded the backlight will produce only 50 of its original brightness The service life is approx 50 000 hours at an ambient temperature of 25 C 6 Ambient Conditions In operation Transport Storage Max a...

Page 14: ...e sea level acc to EN 61131 2 Up to 3000 m above sea level acc to EN 61131 2 Mechanical strength Max vibration Frequency range 10 Hz to 150 Hz Excursion 0 075 mm at 10 Hz to 57 Hz Acceleration 1 g at 57 Hz to 150 Hz acc to EN 600068 2 6 Max shock 15 g 11 ms acc to EN 60068 2 27 no disturbance of the function Max shock 15 g 11 ms acc to EN 60068 2 27 no disturbance of the function Contamination lev...

Page 15: ...ent consumption Approx 1 A Approx 1 A Approx 1 5 A Power loss Approx 24 W Approx 24 W Approx 36 W USB Per USB port max 500 mA total current at all USB ports is max 1 A Weight Approx 4 8 kg Approx 6 5 kg Approx 7 4 kg Tab 7 1 Technical data of the VDP 15 3 VDP 18 3 and VDP 21 3 7 2 Optical Characteristic Values 7 2 1 TFT The maximum permissible number and type of pixel errors of TFT displays de pen...

Page 16: ...131 2 24 V current supply requirements EN 60 529 Degrees of protection including housings and installation com partments EN 60 068 2 6 Vibration test EN 60 068 2 27 Shock test EN 60 721 3 1 and EN 60 721 3 3 Climatic class Tab 8 1 Used standards 8 3 CE Marking 8 3 1 Declaration of Conformity The electronic products that are described in the present instructions comply with the requirements and the...

Page 17: ... for the device in its delivery status Af ter having modified the device the CE conformity is to be verified 8 4 UL CSA Certified The devices are certified according to UL508 Industrial Control Equipment and C22 2 No 142 M1987 CSA UL file no E210730 However there can be combinations or extension stages with limited or missing certification Thus verify the registration according to the UL marking o...

Page 18: ...tor 4 pin type A XUSBIN USB2 0 connection to the control cabinet PC Maximum length 5 m Use only a high speed USB2 0 ca ble see chapter 5 Spare Parts Accessories and Wear Parts on page 6 USB female connec tor 4 pin type B USB connector 4 pin type B X1S1 DC 24 V voltage supply 3 pin MC1 5 3 G 3 5THT 3 pin FK MCP 1 5 3 ST 3 5 Functional earth ground FE M5 Ring cable lug Tab 9 1 Interfaces Malfunction...

Page 19: ... 2 Fig 9 3 S1 DIP switch on the connector panel of the operating display Designation at the housing Switch type Function S1 1 DIP switch No function S1 2 DIP switch OFF Cable length to the control cabinet PC 30 m ON Cable length to the control cabinet PC 30 m Tab 9 2 DIP switch at the VDP 9 5 USB Interfaces The devices feature two USB interfaces on the connector panel XUSB1 2 and depending on the ...

Page 20: ... free USB2 0 connection is possible up to a cable length of 5 meters only Connect only USB devices that meet the USB2 0 specification The cables of the connected USB devices have to comply with the USB2 0 specifications If the total current of all USB ports exceeds 1 A and switches the power supply unit of the operating display off 9 6 XSER Interfaces and XVID Interfaces CDI interface The CDI inte...

Page 21: ... VDP 15 3 478 mm VDP 21 3 422 mm VDP 15 3 554 mm VDP 21 3 36 44 275 mm VDP 15 3 350 mm VDP 21 3 195 mm VDP 15 3 270 mm VDP 21 3 1 8 56 38 38 Field of vision of the display Fig 10 1 Housing dimensions of the operating display VDP 15 3 VDP 21 3 in millimetres Rexroth design VDP 15 3 18 3 21 3 Multitouch Bosch Rexroth AG Assembly Disassembly and Electrical Installation DOK SUPPL VDPXX 3MTBU IT02 EN P...

Page 22: ... 56 5 mm Field of vision of the display Fig 10 2 Housing dimensions of the operating display VDP 18 3 in millimetres Rexroth spe cial design Bosch Rexroth AG Assembly Disassembly and Electrical Installation VDP 15 3 18 3 21 3 Multitouch 16 37 DOK SUPPL VDPXX 3MTBU IT02 EN P ...

Page 23: ...d cable routing The LED displays on the connector must not be covered Lay all cable in loops Use strain reliefs for all cables Only install the operating display vertically with a max deviation of 45 measured from the vertical Do not lay the CDI cables in parallel to the motor cables or other noise sour ces as otherwise the CDI connection may be disturbed Keep as much dis tance as possible to nois...

Page 24: ... on the mount ing location e g the stabilization of the mounting frame 1 Creating a panel cut out see fig 10 6 Assembly dimensions in millime tres on page 20 2 Insert the operating display from the front in the cut out until the click in lug at the top of the device latches in the cut out 1 2 Clamp fastenings Click in lug Fig 10 4 Position of clamp fastenings 3 Fold out the clamp fastenings Bosch ...

Page 25: ...hten the screws and nuts with the corresponding torque according to the fol lowing table Threads Mounting torques M2 5 0 4 Nm M3 0 7 Nm M4 1 4 Nm M5 1 0 Nm Tab 10 1 Mounting torques VDP 15 3 18 3 21 3 Multitouch Bosch Rexroth AG Assembly Disassembly and Electrical Installation DOK SUPPL VDPXX 3MTBU IT02 EN P 19 37 ...

Page 26: ...mbly 1 Disconnect the operating display 2 Remove all connected cables 3 Loosen the screws of the clamp fastenings 4 Fold the clamp fastenings 5 Press the click in lug of the installation aid Fig 10 7 Click in lug 6 Remove the operating display from the mounting frame Bosch Rexroth AG Assembly Disassembly and Electrical Installation VDP 15 3 18 3 21 3 Multitouch 20 37 DOK SUPPL VDPXX 3MTBU IT02 EN ...

Page 27: ... XVID at the control cabinet PC Material damages to electronics due to missing functional earth ground connection NOTICE Ensure that the functional earth ground is connected as otherwise the electron ics can be destroyed by a potential difference between the VDP and the PC if the voltage supply is interrupted to only one device and re established A direct connection between functional earth ground...

Page 28: ... and VDP 18 3 Longer cables can be used when using a Y repeater see also ope rating instruction of the Y repeater part number R911336973 Screen output interference due to VDP device exchange during run ning operation if the resolution of the exchanged device is different The display resolution is detected only once after switching on the control cabinet PC Consequently if a VDP is plugged and then...

Page 29: ...C exceeds 50 m equalizing currents may flow when using a non isolated power supply unit as pin 2 is internally connec ted to the housing NOTICE In this case an isolated power supply unit has to be used UPS The display immediately darkens in the event of a power failure if the operating display has been connected directly to the 24 V supply voltage without using a UPS The user cannot execute any ac...

Page 30: ...sembly instructions facilitate an optimized signal transmission In par ticular in case of long cable lengths and great distances between the control cabinet PC and the remote operating display make sure that the cable is instal led correctly and the shield is connected correctly Laying the Cables Refer to the following information regarding the cable installation Keep the maximum possible distance...

Page 31: ...aces Additional Shield Connection in Case of Strong Electrical Interferences and Long Cable Lengths In case of strong electrical interferences and long cable lengths it can be re quired to additionally connect the shielding to the earthing potential Refer to the following information regarding the additional shield connection in stallation Assemble suitable EMC shield clamp close to the control ca...

Page 32: ...Fig 10 12 CDI cable with RJ45 connector Fig 10 13 CDI cable with partially removed jacket 2 Remove the foil shield CDI cables are equipped with an additional foil shield The foil shield must not be used for connection to the shield clamp The foil shield is usually plastic coated on one side for an improved stability The plastic coat insulates the foil shield Fig 10 14 Foil shield of the CDI cable ...

Page 33: ... with shield clamp More shield clamps Manufacturer Ikotec Manufacturer Phoenix Contact Fig 10 17 Shield clamps 11 Commissioning The product can be used directly no configuration is required VDP 15 3 18 3 21 3 Multitouch Bosch Rexroth AG Commissioning DOK SUPPL VDPXX 3MTBU IT02 EN P 27 37 ...

Page 34: ... No supply voltage DC 24 V Check supply voltage LED is flashing green No serial connection to the control cabinet PC Check cables With Y repeater This VDP is not the active device No action Tab 12 1 Status LED and LED for error display on the front panel 13 Error Causes and Elimination The error display on the front panel is described in chapter 12 2 Operating and Error Display on page 28 Bosch Re...

Page 35: ...ers USB devices and touch screen do not work Set the DIP switch according to the cable length Tab 13 1 Error causes and error elimination 14 Maintenance 14 1 General Information Loss of IP degree of protection due to incorrect maintenance NOTICE The IP degree of protection must be ensured during maintenance 14 2 Display The backlight is subject to wear see chapter 5 5 Wear Parts on page 7 A fading...

Page 36: ...ck for wire break or crimped lines Damaged parts must be replaced immediately 15 Ordering Information 15 1 Accessories and Spare Parts For ordering information about accessories and spare parts please refer to chapter 5 Spare Parts Accessories and Wear Parts on page 6 Bosch Rexroth AG Ordering Information VDP 15 3 18 3 21 3 Multitouch 30 37 DOK SUPPL VDPXX 3MTBU IT02 EN P ...

Page 37: ...Zone A C4 In stainless steel housing Zone A B C C5 1 Note Front GA GB and GC not possible with housing C2 C3 C4 and C5 Front CL and CN not possible with housing CH 18 18 21 21 18 5 Multitouch with front USB GB 21 5 Multitouch GC Bosch 21 5 Multitouch CN Short text column Example V D P 1 5 3 C L N D 1 N N N N Fig 15 1 Type code VDP 15 3 18 3 21 3 16 Disposal 16 1 Take Back Our products can be retur...

Page 38: ...ology oriented Competence Center in Lohr Germany is responsible for all your service related queries for electric drive and controls Contact the Service Helpdesk Hotline under Phone 49 9352 40 5060 Fax 49 9352 18 4941 E mail service svc boschrexroth de Internet http www boschrexroth com Additional information on service repair e g delivery addresses and training can be found on our internet sites ...

Page 39: ... Your contact data phone and fax number as well as your email address VDP 15 3 18 3 21 3 Multitouch Bosch Rexroth AG Service and Support DOK SUPPL VDPXX 3MTBU IT02 EN P 33 37 ...

Page 40: ...Bosch Rexroth AG VDP 15 3 18 3 21 3 Multitouch 34 37 DOK SUPPL VDPXX 3MTBU IT02 EN P ...

Page 41: ...s further 2 E Electrical wiring 21 Error causes 28 Error displays 28 External 24 V power supply unit 6 F Feedback 2 H Housing dimensions 15 I Installation notes 17 Intended use 5 Interfaces 12 XUSB interfaces 13 XVID interface 14 Interference prone environment 24 L LED 28 M Maintenance 29 N 24 V power supply unit 6 O Operating and error display 28 Optical characteristic values 9 P Panel cut out 20...

Page 42: ...2 U UL CSA certified 11 Uninterruptible power supply 6 UPS 6 USB interfaces 13 Use intended 5 V Voltage supply 13 23 Voltage supply DC 24 V 13 W Wear parts 6 Wiring electrical 21 X XUSB interfaces 13 Y Y repeater 2 6 Bosch Rexroth AG Index VDP 15 3 18 3 21 3 Multitouch 36 37 DOK SUPPL VDPXX 3MTBU IT02 EN P ...

Page 43: ...Notes VDP 15 3 18 3 21 3 Multitouch Bosch Rexroth AG ...

Page 44: ...PL VDPXX 3MTBU IT02 EN P Bosch Rexroth AG Electric Drives and Controls P O Box 13 57 97803 Lohr Germany Bgm Dr Nebel Str 2 97816 Lohr Germany Tel 49 9352 18 0 Fax 49 9352 18 8400 www boschrexroth com electrics ...

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