Bosch REXROTH IndraControl VAM 12.1 Project Planning Manual Download Page 1

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Project Planning Manual

Electric Drives

and Controls

Pneumatics

Service

Linear Motion and

Assembly Technologies

Hydraulics

Rexroth IndraControl

VAM 12.1/42.1

Machine Control Panels

R911327985

Edition 02

Summary of Contents for REXROTH IndraControl VAM 12.1

Page 1: ...Project Planning Manual Electric Drives and Controls Pneumatics Service Linear Motion and Assembly Technologies Hydraulics Rexroth IndraControl VAM 12 1 42 1 Machine Control Panels R911327985 Edition 02 ...

Page 2: ... grant of a patent or the registration of a utility model or design DIN 34 1 Validity The specified data is for product description purposes only and may not be deemed to be guaranteed unless expressly confirmed in the contract All rights are reserved with respect to the content of this documentation and the availa bility of the product Published by Bosch Rexroth AG Bgm Dr Nebel Str 2 97816 Lohr a...

Page 3: ...ation 16 3 2 1 Using the Safety Instructions and Passing Them on to Others 16 3 2 2 Requirements for Safe Use 16 3 2 3 Hazards by Improper Use 17 3 3 Instructions with Regard to Specific Dangers 19 3 3 1 Protection Against Contact With Electrical Parts and Housings 19 3 3 2 Protective Extra Low Voltage as Protection Against Electric Shock 20 3 3 3 Protection Against Dangerous Movements 20 3 3 4 Pr...

Page 4: ...sions VAM 42 1 Customized Variant 40 5 6 Installation 40 5 6 1 Installation Notes 40 5 6 2 Mounting Cut Out 41 5 6 3 Mounting Dimensions VAM 12 1 41 5 6 4 Mounting Dimensions VAM 42 1 42 6 Module Design 43 6 1 General Information 43 6 1 1 General Information 43 6 1 2 Labeling Templates for Slide In Strips 43 6 2 Modules 43 6 2 1 EMERGENCY STOP Button 43 6 2 2 Keypads 44 6 2 3 Override VD 45 6 2 4 ...

Page 5: ...tons and of the EMERGENCY STOP Button VAM 12 1 Device Variant D1 61 7 6 2 Wiring of the Pushbuttons and of the EMERGENCY STOP Button VAM 42 1 Device Variant D1 62 7 7 X81 Connection for External Hand Held Terminal 62 7 7 1 General Information 62 7 7 2 Pin Assignment 25 Pin Female Connector Strip D SUB 63 7 8 X82 Connection for Internal Handwheel 64 7 8 1 General Information 64 7 8 2 Pin Assignment...

Page 6: ...eel 79 General Information 79 PROFIBUS DP Module GSD File 79 8 8 Commissioning the Hand Held Terminals IndraControl VEH 30 1 VEH 30 2 or VCH 08 1 79 8 9 Configuration Specifications 80 8 9 1 General Information 80 8 9 2 VAM12 1 PB NF NN TB VD NN 1608 NN VAM12 1 PB NF AB TB VD EK 1608 D1 80 8 9 3 VAM12 1 PB NF AB TB NN EK 1608 D1 80 8 9 4 VAM42 1 PB NF NN TB VD NN 1608 NN VAM42 1 PB NF AB TB VD EK ...

Page 7: ...Page Index 91 DOK SUPPL VAM XX 1 PR02 EN P Rexroth IndraControl VAM 12 1 42 1 Machine Control Panels Bosch Rexroth AG V 93 Table of Contents ...

Page 8: ...Bosch Rexroth AG DOK SUPPL VAM XX 1 PR02 EN P Rexroth IndraControl VAM 12 1 42 1 Machine Control Panels VI 93 ...

Page 9: ...AM 42 1 Standard Variants 1 2 1 Standard Variants Overview The VAM 12 1 VAM 42 1 machine control panels feature the following ele ments 2 keypads with keys that might be free ly labeled and programmed Cut outs for mounting 22 5 mm control and indicator units Further elements Order number and type desig nation code VAM 12 1 30 illuminated keys 9 cut outs EMERGENCY STOP button 4 pushbuttons 2 rotary...

Page 10: ...eed Override rotary switch for spindle Cut outs for mounting 22 5 mm control and indicator units Fig 1 2 Front view machine control panel standard variant 1 2 4 Front View of the VAM 12 1 Machine Control Panel Standard Variant IndraControl V Fig 1 3 Front view AM12 1 PB NF NN TB VD NN 1608 NN Bosch Rexroth AG DOK SUPPL VAM XX 1 PR02 EN P Rexroth IndraControl VAM 12 1 42 1 Machine Control Panels 8 ...

Page 11: ...ontrol panels are equipped and assembled customer specifically 2 keypads with keys that might be freely labeled and programmed Further elements Order number and type desig nation code VAM 12 1 Customized With override 30 illuminated keys EMERGENCY STOP button 10 pushbuttons 2 rotary switches for feed and spin dle override VAC 30 2 Euchner EKS R911171652 VAM12 1 PB NF AB TB VD EK 1608 D1 VAM 12 1 C...

Page 12: ...KS R911171656 VAM42 1 PB NF AB TB NN EK 1608 D1 Fig 1 5 Customized variants VAM 12 1 VAM 42 1 1 3 2 Front View Machine Control Panel Customized Variant Overview IndraControl V 1 2 3 4 6 5 7 8 EMERGENCY STOP button Pushbuttons Keypads with keys that can be freely labeled and programmed Override rotary switch for feed Override rotary switch for spindle Pushbuttons VAC 30 2 Euchner EKS Fig 1 6 Front ...

Page 13: ...t VAM12 1 PB NF AB TB VD EK 1608 D1 IndraControl V Fig 1 8 Customized variant VAM12 1 PB NF AB TB NN EK 1608 D1 DOK SUPPL VAM XX 1 PR02 EN P Rexroth IndraControl VAM 12 1 42 1 Machine Control Panels Bosch Rexroth AG 11 93 System Presentation ...

Page 14: ...ntrol V Fig 1 9 Customized variant VAM42 1 PB NF AB TB VD EK 1608 D1 IndraControl V Fig 1 10 Customized variant VAM42 1 PB NF AB TB NN EK 1608 D1 Bosch Rexroth AG DOK SUPPL VAM XX 1 PR02 EN P Rexroth IndraControl VAM 12 1 42 1 Machine Control Panels 12 93 System Presentation ...

Page 15: ...in their original state in other words no modification regarding the design are allowed Software products must not be decompiled and their source codes must not be modified Damaged or faulty products must not be implemented or put into opera tion It must be ensured that the products are installed as specified in the doc umentation 2 1 2 Areas of Use and Application machine control panels of the VA...

Page 16: ...ecified position of ap plication and under the specified ambient conditions temperature degree of protection humidity EMC etc given in this documentation 2 2 Inappropriate Use The application of VAM 12 1 VAM 42 1 that are not within the specified areas of application or under operating conditions deviating from the operating con ditions and technical data specified in the documentation is consider...

Page 17: ...sts of several devices or systems interconnected for a de fined purpose and on a defined site which however are not intended to be placed on the market as a single functional unit Machine A machine is the entirety of interconnected parts or units at least one of which is movable Thus a machine consists of the appropriate machine drive ele ments as well as control and power circuits which have been...

Page 18: ... before initial commissioning of the components of the electric drive and control system in order to eliminate the risk of injury and or property damage You must follow these safety instructions Bosch Rexroth is not liable for damages resulting from failure to observe the safety instructions Read the operating maintenance and safety instructions in your language before commissioning If you find th...

Page 19: ...on manufacturer is responsible for compliance with the limit values as prescribed in the national regulations The technical data connection and installation conditions of the compo nents are specified in the respective application documentations and must be followed at all times National regulations which the user must take into account European countries In accordance with European EN standards U...

Page 20: ...itting Risk of injury by improper handling of batteries Risk of injury by improper handling of pressurized lines Bosch Rexroth AG DOK SUPPL VAM XX 1 PR02 EN P Rexroth IndraControl VAM 12 1 42 1 Machine Control Panels 18 93 Safety Instructions for Electric Drives and Controls ...

Page 21: ...ect electric components from the mains or from the pow er supply unit Secure the electric component from reconnection With electric components observe the following aspects Always wait 30 minutes after switching off power to allow live capacitors to discharge before accessing an electric component Measure the elec trical voltage of live parts before beginning to work to make sure that the equipmen...

Page 22: ... 2 Protective Extra Low Voltage as Protection Against Electric Shock Protective extra low voltage is used to allow connecting devices with basic in sulation to extra low voltage circuits On components of an electric drive and control system provided by Bosch Rexroth all connections and terminals with voltages between 5 and 50 volts are PELV Protective Extra Low Voltage systems It is allowed to con...

Page 23: ...applicable to the installation or machine must be taken into consideration Unintended machine movements or other malfunctions are pos sible if safety devices are disabled bypassed or not activated To avoid accidents injury and or property damage Keep free and clear of the machine s range of motion and moving machine parts Prevent personnel from accidentally entering the machine s range of motion b...

Page 24: ... aids in proximity to electric components Persons with heart pacemakers and metal implants are not allowed to enter the following areas Areas in which components of the electric drive and control systems are mounted commissioned and operated Areas in which parts of motors with permanent magnets are stored repaired or mounted If it is necessary for somebody with a heart pacemaker to enter such an a...

Page 25: ...ggles safety shoes safety gloves for example Do not stand under hanging loads Immediately clean up any spilled liquids from the floor due to the risk of falling 3 3 7 Battery Safety Batteries consist of active chemicals in a solid housing Therefore improper handling can cause injury or property damage Risk of injury by improper handling Do not attempt to reactivate low batteries by heating or othe...

Page 26: ...ironmentally friendly Dispose of agents harmful to the environment separately from other waste Observe the national regulations of your country 3 4 Explanation of Signal Words and the Safety Alert Symbol The Safety Instructions in the available application documentation contain spe cific signal words DANGER WARNING CAUTION or NOTICE and where required a safety alert symbol in accordance with ANSI ...

Page 27: ...pliance with this safety instruction property damage could occur DOK SUPPL VAM XX 1 PR02 EN P Rexroth IndraControl VAM 12 1 42 1 Machine Control Panels Bosch Rexroth AG 25 93 Safety Instructions for Electric Drives and Controls ...

Page 28: ...Bosch Rexroth AG DOK SUPPL VAM XX 1 PR02 EN P Rexroth IndraControl VAM 12 1 42 1 Machine Control Panels 26 93 ...

Page 29: ...data VAM 12 1 VAM 42 1 Voltage supply Electrically isolated Logic supply UL DC 24 V 19 2 30 V PELV Current consumption from UL Standard devices Max 0 2 A Customized devices with VAC 30 2 Max 1 7 A Input and output supply UQ DC 24 V 19 2 30 V PELV Current consumption from UQ Max 1 7 A Fuse SMD fuse 3 A Reverse voltage protec tion Integrated Fig 4 2 Electrical data Destruction of the filter choke in...

Page 30: ...end sleeves 1 x 0 22 mm2 2 x 1 5 mm2 Tightening torques 0 8 Nm 1 2 Nm max AC voltage Utilization category AC 15 240 V 120 V 3 A 6 A DC voltage Utilization category DC 13 250 V 125 V 0 27 A 0 55 A Fig 4 4 N O contact ZBE 101 and N C contact ZBE 102 according to DIN EN 60947 6 1 technical data Manufacturer Télémecanique Schneider Electric Designation of the manufac turer LED module ZBV B1 Voltage ra...

Page 31: ...ilization category DC 13 250 V 125 V 0 27 A 0 55 A B10d value BS844 Pilz but ton Mechanics B10d 600 000 according to the manufacturer Assumption B10d 2 x B10 Exclusion of failure at 6050 switching cycles B10d value auxiliary con tact N C contact ZBE 101 Electrics B10d 10 000 000 accord ing to the manufacturer Assumption B10d 2 x B10 Exclusion of failure at 6050 switching cycles B10d value auxiliar...

Page 32: ...m 4 5 1 Technical Data General parameters Voltage supply Via USB interface Current consumption 100 mA Interface data transmission Interface to the PC USB Full Speed USB 1 1 and USB 2 0 compatible Transmission protocol 3964R Data transmission rate 9 6 kbaud Connection type USB interface Female connector type B Cable length 3 m max LED display Green Stand by in operation Yellow Electronic Key is act...

Page 33: ...K3 acc to EN 60721 3 3 Min rel humidity 5 Max rel humidity 75 Min abs humidity 1 g m3 Max abs humidity 25 g m3 Non condensing according to climatic class 2K2 acc to EN 60721 3 2 Min rel humidity 5 Max rel humidity 85 Min abs humidity 1 g m3 Max abs humidity 25 g m3 Non condensing according to climatic class 1K2 acc to EN 60721 3 1 Air pressure Up to 3 000 m above sea level acc to EN 61131 2 Up to ...

Page 34: ...test EN 60068 2 27 Shock test EN 60721 3 3 Classification of ambient conditions EN 60721 3 2 Classification of ambient conditions EN 60721 3 1 Classification of ambient conditions DIN EN 61 131 2 Programmable logic controllers Equipment and tests requirements UL 508 Industrial Control Equipment Fig 4 11 Used Standards 4 7 2 CE Marking Declaration of Conformity The electronic products described in ...

Page 35: ... To guarantee an UL and CSA compliant operation the following conditions have to be fulfilled Use only insulated copper wire suitable for at least 60 75 C Loss of UL and CSA compliance due to changes on the device NOTICE The UL and CSA marking is only valid for the device in its delivery status After having modified the device the UL and CSA compliance must be verified 4 8 Compatibility Test All R...

Page 36: ...Bosch Rexroth AG DOK SUPPL VAM XX 1 PR02 EN P Rexroth IndraControl VAM 12 1 42 1 Machine Control Panels 34 93 ...

Page 37: ...re given in millimeter 5 2 Housing Dimensions VAM 12 1 Standard Variant 5 2 1 VAM 12 1 Front View Fig 5 1 Housing dimensions VAM 12 1 front view DOK SUPPL VAM XX 1 PR02 EN P Rexroth IndraControl VAM 12 1 42 1 Machine Control Panels Bosch Rexroth AG 35 93 Dimensions and Installation ...

Page 38: ...ng dimensions VAM 12 1 side view 5 2 3 VAM 12 1 Top View Fig 5 3 Housing dimensions VAM 12 1 top view Bosch Rexroth AG DOK SUPPL VAM XX 1 PR02 EN P Rexroth IndraControl VAM 12 1 42 1 Machine Control Panels 36 93 Dimensions and Installation ...

Page 39: ...AM 12 1 Customized Variant The dimensions of the customized variant differ only in the depth for VAM 12 1 Fig 5 5 Housing dimensions VAM12 1 PB NF AB TB VD EK 1608 D1 and VAM12 1 PB NF AB TB NN EK 1608 D1 top view DOK SUPPL VAM XX 1 PR02 EN P Rexroth IndraControl VAM 12 1 42 1 Machine Control Panels Bosch Rexroth AG 37 93 Dimensions and Installation ...

Page 40: ... 1 Standard Variant 5 4 1 VAM 42 1 Front View Fig 5 6 Housing dimensions VAM 42 1 front view Bosch Rexroth AG DOK SUPPL VAM XX 1 PR02 EN P Rexroth IndraControl VAM 12 1 42 1 Machine Control Panels 38 93 Dimensions and Installation ...

Page 41: ...ng dimensions VAM 42 1 side view 5 4 3 VAM 42 1 Top View Fig 5 8 Housing dimensions VAM 42 1 top view DOK SUPPL VAM XX 1 PR02 EN P Rexroth IndraControl VAM 12 1 42 1 Machine Control Panels Bosch Rexroth AG 39 93 Dimensions and Installation ...

Page 42: ...i tionally ensure that all machine components can be seen by the operator Avoid installation locations exposed to direct sunlight as additional heat development can occur Install the control panel in a manner ensuring easy access to the front panel top side Ensure that the LED displays on the front panel are visible Provide a sufficient minimum clearance of 50 mm for cooling and cable routing behi...

Page 43: ...s M4 into the drilled holes 3 Fasten the control panel by screwing the nuts at the rear side of the mounting bolts Damage to the mechanics due to incorrect tightening torque NOTICE The tightening torque for M4 nuts 1 4 Nm must not be exceeded 5 6 3 Mounting Dimensions VAM 12 1 Mounting cut out 215 x 324 225 240 7 5 167 5 167 5 350 7 5 Hole for threaded bolts Fig 5 11 Mounting dimensions VAM 12 1 D...

Page 44: ...cut out 215 x 380 225 240 196 196 7 5 407 Holes for threaded bolts 7 5 Fig 5 12 Mounting dimensions VAM 42 1 Bosch Rexroth AG DOK SUPPL VAM XX 1 PR02 EN P Rexroth IndraControl VAM 12 1 42 1 Machine Control Panels 42 93 Dimensions and Installation ...

Page 45: ...r on paper with the help of a laser printer After cutting out the slide in strips they can be inserted on the rear side of the devices As the VAM 12 1 corresponds to the VAM 42 1 device this device is not described additionally 6 2 Modules 6 2 1 EMERGENCY STOP Button Fig 6 1 EMERGENCY STOP button EMERGENCY STOP button This module slot is equipped with a standard EMERGENCY STOP button which is not ...

Page 46: ... with 1 and 2 in the following illustration An additional N O contact NO with the con nector designation 3 and 4 is available This N O contact can e g be used as signal contact for the state evaluation of the EMERGENCY STOP button via a PLC Fig 6 2 Wiring diagram N C contacts NC and N O contacts NO of the EMER GENCY STOP button Non functioning EMERGENCY STOP devices can have lethal consequences WA...

Page 47: ...The states of the pushbuttons are transmitted to the master control via PROFIBUS DP The LEDs are triggered via PROFIBUS DP by the master con trol The module configuration and the address assignment are descri bed in chapter 8 Maintenance and Commissioning on page 71 6 2 3 Override VD The Override VD module is available in all housing variants with the abbrevia tion VD in the type designation code ...

Page 48: ... page 71 6 2 4 Equipment with 22 5 mm Switching Elements Control and Indicator Units The VAM 12 1 VAM 42 1 machine control panels can be equipped with 22 5 mm sized operating and display elements For this purpose the front panel is provided with pre milled cutouts The switching elements can be application specific wired by the customer The number of slots varies between the single hardware configu...

Page 49: ...16 mm or a 22 5 mm hole can be cut out see fig 6 8 Position of the cut outs for 16 mm or 22 5 mm control and indicator units for VAM12 1 PB NF NN TB VD NN 1608 NN und VAM42 1 PB NF NN TB VD NN 1608 NN on page 47 1 Cut out for 16 mm or 22 5 mm control and indicator units Fig 6 8 Position of the cut outs for 16 mm or 22 5 mm control and indicator units for VAM12 1 PB NF NN TB VD NN 1608 NN und VAM42...

Page 50: ...eader Euchner designation Electronic Key adapter with USB interface FSA variant Euchner product name EKS A IUXA G01 ST01 04 Pin Assignment Euchner EKS FSA USB interface USB type B Screw terminal outputs LA1 LA2 and LB1 LB2 Channel LA pin1 pin2 Channel LB pin1 pin2 The channels LA and LB are marked on the housing Fig 6 10 Pin assignment Euchner EKS FSA The screw terminal outputs LA1 LA2 and LB1 LB2...

Page 51: ...aces for wiring the connection module firmly with the control are provided The front panel features a 17 pin female connector with screwed plug The IndraControl VEH 30 1 VEH 30 2 or VCH 08 1 hand held terminals in stop button variant can be connected comfortably Fig 6 12 Connection module for hand held terminals VEH 30 1 VEH 30 2 or VCH 08 1 Enabling Button of the Hand Held Terminals IndraControl ...

Page 52: ...ection of the stop and enabling circuits of the IndraCon trol VEH 30 1 VEH 30 2 or the VCH 08 1 please refer to the documentations for the hand held terminals IndraControl VEH 30 1 DOK SUPPL VEH 30 1 PR02 EN P IndraControl VEH 30 2 DOK SUPPL VEH 30 2 PR01 EN P or IndraControl VCH 08 1 DOK SUPPL VCH 08 1 PR01 EN P 6 2 8 Pushbuttons on the VAM12 1 PB NF NN TB VD NN 1608 NN and VAM42 1 PB NF NN TB VD...

Page 53: ...trol V 1 2 3 7 4 5 6 8 9 10 11 12 13 Fig 6 15 Equipment of the pushbuttons of the D1 variant No Actuators Switching element 1 Color White illuminated 1 N O contact 2 Color Green illuminated 1 N O contact 3 not for VAM 12 1 Color White illuminated 1 N O contact 4 Color Black not illumina ted 1 N C contact 5 Color Blue illuminated 1 N O contact 6 not for VAM 12 1 Color Yellow not illumina ted 1 N O ...

Page 54: ...d 1 N C contact 13 Color White illuminated 1 N O contact Fig 6 16 Equipment of the pushbutton D1 variant Bosch Rexroth AG DOK SUPPL VAM XX 1 PR02 EN P Rexroth IndraControl VAM 12 1 42 1 Machine Control Panels 52 93 Module Design ...

Page 55: ...e affected by mechanical chemical or electrochemical influences The connection must be durable 7 3 X10 Current and Voltage Supply 4 pin Weidmüller connector A 4 pin Weidmüller male connector 3 5 pin spacing with the following pin as signment serves to connect the voltage supply Connector Pin Signal Meaning X10 1 UQ 24 V DC input supply output supply UQ 2 0 V UQ 0 V input supply output supply UQ 3 ...

Page 56: ... an output voltage of 30 V Danger without protective separation DANGER The DC 24 V input voltage must comply with the requirements of the Pro tective separation Plug and unplug the connector only if there is no voltage Fig 7 4 Safety isolating transformer according to EN 60742 Interfering AC voltage components such as the ones resulting from an uncon trolled three phase bridge circuit without smoo...

Page 57: ...abinet Overvoltage category II 230 V power supply operator terminals service plug receptacle s Terminals in isolated arrangement PE bars are to be installed preferably on the mounting plate In case of isolated PB bars both ends must be connected to the mounting plate by means of copper strips with a maximum length of 20 cm The cross section of the copper strips has to be at least equal to that of ...

Page 58: ...ug receptacle s N conductor Use only with permission of the operator Transformer acc to EN 60742 PE bars are to be installed preferably on the mounting plate In case of isolated PB bars both ends must be connected to the mounting plate by means of copper strips with a maximum length of 20 cm The cross section of the copper strips has to be at least equal to that of the incoming cable Fig 7 7 Wirin...

Page 59: ...AM max 6 m at a minimum cross section of 0 75 mm Cable length between 24 V power supply unit and VAM max 10 m at a minimum cross section of 1 5 mm An additional power supply unit is required if the length exceeds 2 Power supply unit green yellow 2 10 m Fig 7 8 VAM 12 1 VAM 42 1 wiring 7 4 X71 Fieldbus Interface PROFIBUS DP X71 7 4 1 General Information Connector X71 provides at the VP connection 5...

Page 60: ...ce line Therefore provide a proper potential equalization between the devices to be connected already before the first commissioning 7 5 X21 X22 X11 Digital 24 V Inputs and Outputs 7 5 1 General Information The VAM 12 1 VAM 42 1 device provides 16 digital 24 V inputs and 8 digital 24 V outputs The connectors of the inputs and outputs are located on the logic circuit board The states of the I Os ar...

Page 61: ... 6 Q5 7 Q6 8 Q7 Fig 7 12 Pin assignment X21 X22 X11 Insufficient contact and loss of UL certification if inadequate wire is used NOTICE Use only copper wire 24 to 14 AWG for wiring the connection terminals Dangerous movements caused by plugging or unplugging connectors under load DANGER The connectors for the inputs and the outputs must not be connected or dis connected under load DOK SUPPL VAM XX...

Page 62: ... isolation Yes to logic supply Reverse voltage protection Only guaranteed without load connection Defect of the device caused by polarity reversal with simultaneous short cir cuit of the output lines polarity reversal with simultaneous connection of externally polarized suppressor diodes at the output lines Applying an external voltage UQ Output voltage Nominal value 24 V Rated output current Nomi...

Page 63: ...X1 X2 4 X11 Pin7 H9 X1 X2 1 X11 Pin8 H13 X1 X2 X11 Pin3 H10 X1 X2 2 X11 Pin1 H1 X1 X2 X1 2 Pin3 24Vh Handbediengerät X1 2 Pin1 24V VAC30 X1 1 Pin1 24V VAC30 X1 1 Pin2 GND 4 logic supply UL logic supply UL input output voltage UQ 0V input output supply UQ Voltage connection EMERGENCY STOP on VAM12 1 front panel N O contact Color of the cable strand green N O contact Color of the cable strand black ...

Page 64: ...n N O contact Color of the cable strand black 24V DC logic supply UL 0V logic supply UL 24V DC input output voltage UQ 0V input output supply UQ Fig 7 17 Wiring of the pushbuttons and of the EMERGENCY STOP button VAM 42 1 device variant D1 2 3 4 5 6 7 8 9 10 1 11 12 13 Fig 7 18 Position and numbering of the pushbuttons and LEDs VAM 42 1 device variant D1 7 7 X81 Connection for External Hand Held T...

Page 65: ...B inverted 13 A Handwheel channel A inverted 14 24 V DC 24 V supply for switch of the hand held terminal 15 IN 1 24 V input for switch of the hand held terminal 16 IN 3 24 V input for switch of the hand held terminal 17 IN 5 24 V input for switch of the hand held terminal 18 IN 7 24 V input for switch of the hand held terminal 19 IN 9 24 V input for switch of the hand held terminal 20 IN 11 24 V i...

Page 66: ...Pin Spacing Connec tor Pin Signal Meaning X82 1 5 V DC 5 V 5 handweel supply 2 A Handwheel channel A 3 B Handwheel channel B 4 GND 0 V handwheel supply 5 A Handwheel channel A inverted 6 B Handwheel channel B inverted Fig 7 22 Pin assignment X82 Insufficient contact and loss of UL certification if inadequate wire is used NOTICE Use only copper wire 24 to 14 AWG for wiring the connection terminals ...

Page 67: ... button 1 IN X2 1 pin2 STOP button 1 OUT X2 1 pin3 STOP button 2 IN X2 1 pin4 STOP button 2 OUT X2 2 pin1 Enabling button 1 IN X2 2 pin2 Enabling button 1 OUT X2 2 pin3 Enabling button 2 IN X2 2 pin4 Enabling button 2 OUT Fig 7 24 Pin assignment of the connection module hand held terminal The connection module integrated in the VAM for a hand held terminal Indra Control VEH 30 1 30 2 or VCH 08 1 i...

Page 68: ...AC 30 2 All internally required voltages are generated with electrical isolation via a DC DC converter The connection is designed as male connector strip S 3 50 mm pin spacing so that cables up to a maximum line cross section of 1 5 mm2 can be connected The VAC 30 2 is available on the customized variants only and is already prewired The connection module is supplied via the UL voltage connection ...

Page 69: ...nt of the STOP button VAC 30 2 X2 1 The circuit of the STOP button might be operated with a maximum of 30 V and has to be protected with a 2 A fusible cut out Risk of injury due to malfunction of the STOP button or EMERGENCY STOP button DANGER The circuit of the STOP button or EMERGENCY STOP button might be oper ated with a maximum of 30 V and must be protected with a 2 A fusible cut out 7 9 5 X2 ...

Page 70: ...r VCH 08 1 and its safety related parts please refer to the documentation of the hand held terminals IndraControl VEH 30 1 DOK SUPPL VEH 30 1 PR02 EN P IndraControl VEH 30 2 DOK SUPPL VEH 30 2 PR01 EN P or IndraControl VCH 08 1 DOK SUPPL VCH 08 1 PR01 EN P 7 9 6 X3 Ethernet Interface VAC 30 2 The operator terminal can be connected to an Ethernet network via the Ethernet interfaces RJ45 female conn...

Page 71: ...each change of the plug in location the IndraCon trol VEH 30 1 VEH 30 2 or the VCH 08 1 gets e g a new target IP address or UDP address The IndraControl VEH 30 1 VEH 30 2 or VCH 08 1 applies the network settings that are read out from the VAC 30 2 connection module after every restart These settings can be adjusted in the Rexroth settings of the IndraControl VEH 30 1 VEH 30 2 or VCH 08 1 hand held...

Page 72: ...Bosch Rexroth AG DOK SUPPL VAM XX 1 PR02 EN P Rexroth IndraControl VAM 12 1 42 1 Machine Control Panels 70 93 ...

Page 73: ... 50170 Part 2 DP The master manufacturer de livers or defines a suitable DP configuration tool with its DP master A sample configuration with IndraLogic is described in chapter 8 10 Sample Configura tion Using IndraLogic on page 81 RX060123 GSD is a GSD file that describes the VAM 12 1 VAM 42 1 without override module as compact DP slave The GSD file is selected in the DP con figuration tool via t...

Page 74: ...om 9 6 kbaud to 12 Mbaud 9 6 kbaud 19 2 kbaud 45 45 kbaud 93 75 kbaud 187 5 kbaud 500 kbaud 1 5 Mbaud 3 Mbaud 6 Mbaud 12 Mbaud 8 6 Status Displays 8 6 1 General Information The following chapter 8 6 1 General Information on page 72 shows the four status displays H1 H4 Bosch Rexroth AG DOK SUPPL VAM XX 1 PR02 EN P Rexroth IndraControl VAM 12 1 42 1 Machine Control Panels 72 93 Maintenance and Commi...

Page 75: ...se by one or several modules System stop see table system stop No 24 V supply available H2 DIA Red Red Red Off Diagnostic display One or several modules indicate a diagnostics System stop see table system stop System stop see table system stop No diagnostics or system stop DOK SUPPL VAM XX 1 PR02 EN P Rexroth IndraControl VAM 12 1 42 1 Machine Control Panels Bosch Rexroth AG 73 93 Maintenance and ...

Page 76: ...6 2 System Stop The system stop state is displayed with the two LEDs UL and DIA During a system stop the outputs are set to the safe status 0 and the bus traffic to the DP master is canceled The system stop can be exited by rebooting the device Network on H1 UL H2 DIA Meaning Measure Off green green Off red No system stop Green Red Unknown I O mod ule Load new firmware version service case Green O...

Page 77: ...e cyclic operation the I O configuration and the transmission quality to the I O modules are monitored If an error occurs the assembly is set to system stop Exceptional error HW 8 7 Address Assignment 8 7 1 Keypads General Information Each Sx y key input is assigned to a green LED Hx y output The keypads are connected to the logic circuit board via the internal shift register bus The inputs button...

Page 78: ...2 10 H2 9 Key inputs BYTE S2 8 S2 7 S2 6 S2 5 S2 4 S2 3 S2 2 S2 1 BYTE 0 S2 15 S2 14 S2 13 S2 12 S2 11 S2 10 S2 9 Fig 8 7 I O assignment of module Keypad 2 8 7 2 Module Override VD General Information 0 Min 1 2 Max Max Feed override Spindle override Fig 8 8 Override rotary switch schematic The positions of the rotary switches inputs of the override module are mapped at the fieldbus in the Override...

Page 79: ...1 23 1 1 1 0 0 24 1 0 1 0 0 25 1 0 1 0 1 26 1 0 1 1 1 27 1 0 1 1 0 28 1 0 0 1 0 29 1 0 0 1 1 30 1 0 0 0 1 31 max 1 0 0 0 0 Fig 8 9 Table 5 bit gray code Gray Code Table for 16 Stage Spindle Override Position D C B A 0 min 0 0 0 0 1 0 0 0 1 2 0 0 1 1 3 0 0 1 0 4 0 1 1 0 5 0 1 1 1 6 0 1 0 1 DOK SUPPL VAM XX 1 PR02 EN P Rexroth IndraControl VAM 12 1 42 1 Machine Control Panels Bosch Rexroth AG 77 93 ...

Page 80: ...4 Q3 Q2 Q1 Q0 Digital inputs 7 0 BYTE I7 I6 I5 I4 I3 I2 I1 I0 Digital inputs 15 8 BYTE I15 I14 I13 I12 I11 I10 I9 I8 Fig 8 12 I O assignment of module 16DI 8DO 8 7 4 External Hand Held Terminal General Information The inputs of the hand held terminal pushbutton and 16 bit counter of the handwheel are mapped at the fieldbus in the Manual Control Unit module PROFIBUS DP Module GSD File Manual Contro...

Page 81: ...H 30 1 VEH 30 2 or VCH 08 1 put the connector without effort on the flange of the VAC connection module Observe the latch position of the connection Former connecting cables with angled plug are fitted in a 45 angle to the horizontal Only if the connector snaps in properly the correct position is reached Now turn the knurled nut with slight pressure on the flange Loss of specified degree of protec...

Page 82: ...n bytes 0 16DI 8DO Bytes 2 1 1 Manual Control Unit Word 4 0 2 Handwheel Word 2 0 3 Keypad TA Bytes 2 2 4 Keypad TA Bytes 2 2 5 Override VD Bytes 2 0 Fig 8 15 VAM12 1 PB NF NN TB VD NN 1608 NN VAM12 1 PB NF AB TB VD EK 1608 NN 8 9 3 VAM12 1 PB NF AB TB NN EK 1608 D1 Module number Module Data format Inputs in bytes Outputs in bytes 0 16DI 8DO Bytes 2 1 1 Manual Control Unit Word 4 0 2 Handwheel Word...

Page 83: ...es 0 16DI 8DO Bytes 2 1 1 Manual Control Unit Word 4 0 2 Handwheel Word 2 0 3 Keypad TA Bytes 2 2 4 Keypad TA Bytes 2 2 Fig 8 18 VAM42 1 PB NF AB TB NN EK 1608 NN 8 10 Sample Configuration Using IndraLogic The sample in chapter 8 10 Sample Configuration Using IndraLogic on page 81 shows how to configure the VAM12 VAM42 VD RX070123 GSD using the IndraLogic configuration tool DOK SUPPL VAM XX 1 PR02...

Page 84: ...Fig 8 19 Sample configuration with IndraLogic Bosch Rexroth AG DOK SUPPL VAM XX 1 PR02 EN P Rexroth IndraControl VAM 12 1 42 1 Machine Control Panels 82 93 Maintenance and Commissioning ...

Page 85: ... domicile to the following address Bosch Rexroth AG Electric Drives and Controls Buergermeister Dr Nebel Strasse 2 97816 Lohr am Main Germany Packaging The packaging materials consist of cardboard wood and polystyrene These materials can be recycled anywhere without any problem For ecological reasons please refrain from returning the empty packages to us Batteries and Accumulators Batteries and ac...

Page 86: ...lastics can contain flame retardants These plastic parts are labeled according to EN ISO 1043 They have to be recycled separately or disposed of according to the valid legal requirements Bosch Rexroth AG DOK SUPPL VAM XX 1 PR02 EN P Rexroth IndraControl VAM 12 1 42 1 Machine Control Panels 84 93 Environmental Protection and Disposal ...

Page 87: ...g Information 10 1 Type Designation Code Fig 10 1 Type designation code VAM 12 1 DOK SUPPL VAM XX 1 PR02 EN P Rexroth IndraControl VAM 12 1 42 1 Machine Control Panels Bosch Rexroth AG 85 93 Ordering Information ...

Page 88: ... made cables Mating connector of the de vice Rexroth cable Design of the cable end IKB0033 000 0 MN parts number R911291808 PROFIBUS cable IKB0034 000 0 MN parts number R911291809 Bosch Rexroth AG DOK SUPPL VAM XX 1 PR02 EN P Rexroth IndraControl VAM 12 1 42 1 Machine Control Panels 86 93 Ordering Information ...

Page 89: ...STUFIG MIT KA BEL R911171981 1x 24 stage override rotary switch incl connecting cable SUP E11 VAM EKS A IUXA G01 ST01_04 R911172195 Euchner EKS type EKS A IUXA G01 ST01 04 Fig 10 4 Spare parts for VAM 12 1 VAM 42 1 Only qualified persons may perform mainte nance work in the device NOTICE If hardware or software components have to be replaced please contact the Bosch Rexroth Service see chapter 11 ...

Page 90: ...Bosch Rexroth AG DOK SUPPL VAM XX 1 PR02 EN P Rexroth IndraControl VAM 12 1 42 1 Machine Control Panels 88 93 ...

Page 91: ...49 41 E mail service svc boschrex roth de Internet http www boschrexroth com You will also find additional notes regarding service mainte nance e g delivery addresses and training Preparing Information For quick and efficient help please have the following information ready Detailed description of the fault and the circumstances Information on the type plate of the affected products especially typ...

Page 92: ...Bosch Rexroth AG DOK SUPPL VAM XX 1 PR02 EN P Rexroth IndraControl VAM 12 1 42 1 Machine Control Panels 90 93 ...

Page 93: ...uts X21 X22 X11 58 Digital 24 V inputs and outputs 78 DIP switch settings 49 Disposal 83 Drive system 15 E EKS Electronic Key System 48 EKS Electronic Key System 30 Electrical data 27 Electric drive system 15 EMERGENCY STOP 29 EMERGENCY STOP button 43 Enabling button for hand held terminals 49 Enabling button VAC 30 2 X2 2 67 Environmental protection 83 Ethernet interface VAC 30 2 X3 68 External h...

Page 94: ...ns for electric drives and con trols 15 Significant components 83 Slide in strips 43 Spare parts 87 Spare parts for VAM 12 1 VAM 42 1 87 Spindle override 46 S Standard variants 7 State of the art 13 Status displays 72 Status displays H1 H4 72 STOP button of the hand held terminals 50 STOP Button VAC 30 2 X2 1 67 Stripping length 71 Support see Service Hotline 89 Switching elements 22 5 mm 46 Switc...

Page 95: ...Notes DOK SUPPL VAM XX 1 PR02 EN P Rexroth IndraControl VAM 12 1 42 1 Machine Control Panels Bosch Rexroth AG 93 93 ...

Page 96: ...SUPPL VAM XX 1 PR02 EN P R911327985 Bosch Rexroth AG Electric Drives and Controls P O Box 13 57 97803 Lohr Germany Bgm Dr Nebel Str 2 97816 Lohr Germany Tel 49 0 93 52 40 0 Fax 49 0 93 52 48 85 www boschrexroth com electrics ...

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