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Rexroth IndraControl L10 | Project Planning Manual

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Summary of Contents for Rexroth IndraControl L10

Page 1: ... Controls Pneumatics Service Linear Motion and Assembly Technologies Hydraulics Rexroth IndraControl L10 R911322942 Edition 01 Courtesy of CMA Flodyne Hydradyne Motion Control Hydraulic Pneumatic Electrical Mechanical 800 426 5480 www cmafh com ...

Page 2: ...purposes only and may not be deemed to be guaranteed unless expressly confirmed in the contract All rights are reserved with respect to the content of this documentation and the availa bility of the product Bosch Rexroth AG Bgm Dr Nebel Str 2 97816 Lohr am Main Germany Phone 49 0 93 52 40 0 Fax 49 0 93 52 40 48 85 http www boschrexroth com Dep BRC EPY MK MePe Dep BRC EAH2 WW MePe This document has...

Page 3: ...sings 8 3 2 2 Protection Against Electric Shock by Protective Extra Low Voltage 9 3 2 3 Protection Against Dangerous Movements 9 3 2 4 Protection Against Magnetic and Electromagnetic Fields During Operation and Mounting 12 3 2 5 Protection Against Contact with Hot Parts 12 3 2 6 Protection During Handling and Mounting 12 3 2 7 Battery Safety 13 3 2 8 Protection Against Pressurized Systems 13 4 Tec...

Page 4: ...ndraControl L10 35 8 1 3 Dismounting the IndraControl L10 35 8 2 Electric Installation 36 8 2 1 General Information 36 8 2 2 External Power 36 8 2 3 24 V Power Supply 37 Setup without Electrical Isolation 37 Setup with Electrical Isolation 37 Reference Conductor Connected to the Protective Conductor 38 Reference Conductor Not Connected to the Protective Conductor 39 Programming Device and Ground C...

Page 5: ...ype Code 47 10 2 Accessories 48 10 2 1 Required Accessories 48 Connector Set 48 10 2 2 Additional Accessories 48 Rexroth Inline Module 48 Interface Cables 49 11 Service and Support 51 11 1 Helpdesk 51 11 2 Service Hotline 51 11 3 Internet 51 11 4 Helpful Information 51 Index 53 Project Planning Manual Rexroth IndraControl L10 Electric Drives and Controls Bosch Rexroth AG III III Table of Contents ...

Page 6: ... Rexroth AG Electric Drives and Controls Rexroth IndraControl L10 Project Planning Manual Courtesy of CMA Flodyne Hydradyne Motion Control Hydraulic Pneumatic Electrical Mechanical 800 426 5480 www cmafh com ...

Page 7: ... the components side by side All application programs in cluding runtime are stored on an easily accessible standardized compact flash medium 1 2 View Operating elements and interfaces are arranged on the front The Reset button an LED status the Ethernet interface and the receptacle for the Compact Flash card are provided on the left The terminals for 8 digital inputs and 4 digital outputs as well...

Page 8: ...DOK CONTRL IC L10 AW EN P Fig 1 2 Related Documentations 2 54 Bosch Rexroth AG Electric Drives and Controls Rexroth IndraControl L10 Project Planning Manual System Representation Courtesy of CMA Flodyne Hydradyne Motion Control Hydraulic Pneumatic Electrical Mechanical 800 426 5480 www cmafh com ...

Page 9: ...are products may not be decompiled and their source codes may not be modified Damaged or faulty products are not to be implemented or put into opera tion It is to be ensured that the corresponding products are installed according to the specifications of the documentation 2 1 2 Areas of Use and Application The Steuerung IndraControl L10 of Rexroth is suitable for logic applications It can be neces...

Page 10: ...l L10 may not be used if they are exposed to operating conditions that do not fulfill the ambient conditions specified Operation under water under extreme temperature fluctuations or extreme maximum temperatures is not allowed for exam ple the Rexroth applications that are not released explicitly Please note the general statements in the general safety instructions when using in household devices ...

Page 11: ...esulting from failure to ob serve the warnings provided in this documentation Read the operating maintenance and safety instructions in your language before commissioning the machine If you find that you cannot completely understand the documentation for your product please ask your supplier to clarify Proper and correct transport storage assembly and installation as well as care in operation and ...

Page 12: ...tional EMC regulations for the appli cation are met The instructions for installation in accordance with EMC requirements can be found in the section on EMC in the respective documentation Project Planning Manuals of components and system The machine or installation manufacturer is responsible for compliance with the limiting values as prescribed in the national regulations Technical data connecti...

Page 13: ...ic voltage because of incorrect connection Risk of death or bodily injury by electric shock Observe the safety instructions WARNING Health hazard for persons with heart pacemakers metal implants and hearing aids in proximity to electrical equipment Observe the safety instructions CAUTION Hot surfaces on device housing Danger of injury Danger of burns Observe the safety instructions CAUTION Risk of...

Page 14: ...parts with voltage potentials higher than 50 V the device must be disconnected from the mains voltage or power supply unit Provide a safeguard to prevent reconnection With electrical drive and filter components observe the following Wait 30 minutes after switching off power to allow capacitors to discharge before beginning to work Measure the electric voltage on the capacitors before beginning to ...

Page 15: ...nd 50 volts at Rexroth products are PELV systems 1 It is therefore allowed to connect devices equipped with basic insulation such as programming devices PCs notebooks display units to these connections and terminals WARNING High electric voltage by incorrect connection Risk of death or bodily injury by electric shock If extra low voltage circuits of devices containing voltages and circuits of more...

Page 16: ...ed monitoring functions become effective it must be assumed in any case that faulty drive movements will occur The extent of faulty drive movements depends upon the type of control and the state of operation 10 54 Bosch Rexroth AG Electric Drives and Controls Rexroth IndraControl L10 Project Planning Manual Safety Instructions for Electric Drives and Controls Courtesy of CMA Flodyne Hydradyne Moti...

Page 17: ... safety related starting lockout to prevent unintentional start Make sure that the drives are brought to a safe standstill before accessing or entering the danger zone Additionally secure vertical axes against falling or dropping after switching off the motor power by for example mechanically securing the vertical axes adding an external braking arrester clamping mechanism or ensuring sufficient e...

Page 18: ...er of burns Do not touch surfaces of device housings and chokes in the proximity of heat sources Danger of burns Do not touch housing surfaces of motors Danger of burns According to the operating conditions temperatures can be higher than 60 C 140 F during or after operation Before accessing motors after having switched them off let them cool down for a sufficiently long time Cooling down can requ...

Page 19: ...Do not dismantle batteries When replacing the battery batteries do not damage electrical parts in stalled in the devices Only use the battery types specified by the manufacturer Environmental protection and disposal The batteries contained in the product are considered dangerous goods during land air and sea transport risk of explosion in the sense of the legal regulations Dispose of used batterie...

Page 20: ...ately clean up any spilled liquids from the floor Environmental protection and disposal The agents used to operate the product might not be economically friendly Dispose of ecolog ically harmful agents separately from other waste Observe the local regulations in the country of assembly 14 54 Bosch Rexroth AG Electric Drives and Controls Rexroth IndraControl L10 Project Planning Manual Safety Instr...

Page 21: ...Fig 4 2 Operating voltage according to DIN EN 61131 2 Three operating voltages can be applied on the IndraControl L10 refer to chapter 7 2 1 External Supply Voltages on page 24 Current consumption from these voltages is as follows Current consumption by ULS 1 25 A max Current consumption from UM and US Max of 8 A in total Fig 4 3 Current consumption The power consumption of the IndraControl L10 no...

Page 22: ... at least comply with degree of protection IP 54 according to DIN VDE 0470 1 DANGER Danger of destruction by overheating Ensure a surrounding air temperature of less than 55 C 4 4 Used Standards The IndraControl L10 complies with the following standards Standard Meaning DIN EN 60 204 1 Electrical equipment of machines DIN EN 61 131 2 Programmable logic controllers Requirements on the equipment and...

Page 23: ...nt operation the following condi tions have to be fulfilled Use 60 75 C insulated copper wire only 4 5 Compatibility Test All Rexroth controls and drives are developed and tested according to the latest state of the art of technology As it is impossible to follow the continuing development of all materials e g lubricants in machine tools which may interact with our controls and drives it cannot be...

Page 24: ... Rexroth AG Electric Drives and Controls Rexroth IndraControl L10 Project Planning Manual Courtesy of CMA Flodyne Hydradyne Motion Control Hydraulic Pneumatic Electrical Mechanical 800 426 5480 www cmafh com ...

Page 25: ...fer to the following figures for detailed dimensions Fig 5 1 Bottom view Fig 5 2 Front view Project Planning Manual Rexroth IndraControl L10 Electric Drives and Controls Bosch Rexroth AG 19 54 Dimensions Courtesy of CMA Flodyne Hydradyne Motion Control Hydraulic Pneumatic Electrical Mechanical 800 426 5480 www cmafh com ...

Page 26: ...eft 20 54 Bosch Rexroth AG Electric Drives and Controls Rexroth IndraControl L10 Project Planning Manual Dimensions Courtesy of CMA Flodyne Hydradyne Motion Control Hydraulic Pneumatic Electrical Mechanical 800 426 5480 www cmafh com ...

Page 27: ... be activated using the Reset button 1 Short pressing of the reset button during the operation resets the complete assembly and forces a restart the without a switch off of the supply vol tages 2 Long pressing of the reset button during the operation resets the complete assembly and forces a restart without a switch off of the supply voltages Additionally the IP address is reset to the delivery st...

Page 28: ...d and are included in the description of the particular system 22 54 Bosch Rexroth AG Electric Drives and Controls Rexroth IndraControl L10 Project Planning Manual Display and Operating Components Light Emitting Diode Courtesy of CMA Flodyne Hydradyne Motion Control Hydraulic Pneumatic Electrical Mechanical 800 426 5480 www cmafh com ...

Page 29: ...ore twisted pair Fig 7 1 IndraControl L10 connections CAUTION Fitting or removing connectors with the IndraControl L10 being live may damage the unit or an additional module Turn off the supply voltage before establishing or breaking any connections Project Planning Manual Rexroth IndraControl L10 Electric Drives and Controls Bosch Rexroth AG 23 54 Connections and Interfaces Courtesy of CMA Flodyn...

Page 30: ...draControl L10 This voltage module PWR IN is used to feed the following three voltages ULS 24 V power supply US 24 V segment supply and UM 24 V main supply Terminal Signal 1 1 24 VDC segment voltage US 1 2 24 VDC supply voltage ULS is present 1 3 LGND ground supply voltage 1 4 and 2 4 FE functional earth ground 2 1 and 2 2 24 VDC supply voltage UM is present 2 3 PGND ground main and segment voltag...

Page 31: ...raControl L10 are generated from the 24 V supply voltage ULS terminal 1 2 ULS is electrically isolated from the voltages UM and US Requirement A power supply unit that is electrically isolated from the power supply units for UM and USis used for ULS UM and US are not electrically isolated from each other 24 V Supply of Main Circuit UM The 24 V voltage for supplying the main circuit UM that is to b...

Page 32: ...t or auxiliary circuit of the Rexroth Inline modules and the onboard I Os The segment circuit with the segment voltage US starts at the IndraControl L10 or a supply terminal power terminal or segment terminal and is supplied through all following modules up to the next supply terminal From US the initiator supply as well as the signal voltage of the outputs is pro vided Several segment terminals c...

Page 33: ...M and US When designing the station please note that because of the com mon GND the total current in the segment circuit US and the main circuit UM must not exceed 8 A UM is interrupted by the terminal PWR IN US is interrupted by the terminals PWR IN and SEG F 7 2 2 Internally Generated Voltages 7 5 V Inline Supply UL The 7 5 V Inline supply voltage UL is generated from the supply voltage ULS insi...

Page 34: ...supply voltage ULS The maximum current carrying capacity of UANA is 0 5 A PWR IN Voltage module at the IndraControl R IL 24 PWR IN Power terminal R IL 24 SEG F Segment terminal with fuse Fig 7 11 Inline supply with analog circuit Remarks for wiring please refer to chapter 8 2 Electric Installation on page 36 7 3 Digital Inputs and Outputs 7 3 1 Address Assignment of Inputs and Outputs The 8 digita...

Page 35: ...nector panel provides 8 digital inputs as on board inputs Slots 1 and 2 Fig 7 13 Digital inputs Observe the color coding of the connectors Number of inputs 8 Connection method 2 wire connection Electrical isolation to US No Electrical isolation to UL Yes Reverse voltage protection Yes Input voltage Nominal value for 0 Nominal value for 1 3 V 5 V 11 V 30 V Project Planning Manual Rexroth IndraContr...

Page 36: ...ng Off The assigned input is not set Yellow The assigned input is set Fig 7 15 Status LEDs of digital inputs An additional two color light emitting diode identified by D emits green light in case the 24 V voltage is present and red light in case of a short circuit or over load Light emitting diode D Meaning Off 24 V voltage is missing Green 24 V voltage is present Red Short circuit or overload Fig...

Page 37: ... voltage nominal value 24 V Rated output current Nominal value Maximum value acc to DIN EN 61131 2 Signal 1 Signal 0 leakage current UL rating General Purpose Tungsten 0 5 A 0 6 A 2 mA 0 6 A 0 5 mA 0 5 A 5 W Maximum total current of outputs 2 A Project Planning Manual Rexroth IndraControl L10 Electric Drives and Controls Bosch Rexroth AG 31 54 Connections and Interfaces Courtesy of CMA Flodyne Hyd...

Page 38: ...umption from US Typ 50 mA Cable length unshielded 100 m Fig 7 18 Data of digital outputs Light emitting diodes indicating the current status of the outputs are arranged above the output terminals LEDs 1 2 3 4 Meaning Off The assigned output is not set Yellow The assigned output is set Fig 7 19 Status LEDs of digital outputs An additional two color light emitting diode identified by D emits green l...

Page 39: ...rnet 100BaseT Cable length 100 m max Cable type Shielded twisted pair Transmission rate 10 or 100 Mbits s Fig 7 21 Ethernet Interface Two LEDs are integrated in the RJ45 female connector indicating the connec tion status LED at the top Link Flashes green if there is an Ethernet connection LED at the bottom Send Flashes orange if the data transmission occurs via this line Bosch Rexroth recommends t...

Page 40: ...al Rexroth Inline modules Such modules permit an extension of the I O unit to 16 byte inputs and outputs The maximum number of Rexroth Inline modules that can be connected is 63 For further information on the connection of Rexroth Inline modules please refer to 6 Automation terminals of the Rexroth Inline prod uct family DOK CONTRL ILSYSINS AW EN P part number 911317021 34 54 Bosch Rexroth AG Elec...

Page 41: ...ount Rexroth Inline modules in series with the control The end plate must form the mechanical termination to the right of the station irrespective of whether Rexroth Inline modules have been mounted in series or not The end plate does not have any electrical function It is intended to protect the station from ESD pulses and the user from dangerous contact voltages The end plate is included in the ...

Page 42: ...for setting up a system in which the electrical equipment like control systems are used must be adhered to DIN VDE 0100 DIN EN 60 204 1 DIN EN 50 178 DANGER Danger of personal injury and material damage Any dangerous states of the system which might cause personal injury or ma terial damage must be prevented The rules and regulations for setting up EMERGENCY STOP equipment in accordance with EN 60...

Page 43: ...hest voltage present see EN 60 204 1 1997 section 14 1 3 Any peripherals such as digital sensors actuators which are connected to the interfaces of the IndraControl L10 have to comply also with the criteria of safe ty separated circuits 8 2 3 24 V Power Supply Setup without Electrical Isolation The most easiest connection method is the establishment of an electrical iso lation between the internal...

Page 44: ...0 V is connected to the protective conductor system then this connection must be arranged at a central point e g at the load power supply unit or at the isolating transformer In addition it must be possible to break this connection for measuring ground leakage currents Hence the supply current circuit is a PELV circuit 38 54 Bosch Rexroth AG Electric Drives and Controls Rexroth IndraControl L10 Pr...

Page 45: ...e used to prevent in advertent power up in case of insulation faults Hence the supply current circuit is a SELV circuit Please note that any additionally connected equipment might also cancel the non grounded setup Project Planning Manual Rexroth IndraControl L10 Electric Drives and Controls Bosch Rexroth AG 39 54 Installation and Maintenance Courtesy of CMA Flodyne Hydradyne Motion Control Hydrau...

Page 46: ...ult Maintenance staff should be aware of this fact Dimensioning the Voltage Supply When dimensioning the voltage supply consider the maximum currents see DIN VDE 0100 523 A voltage of 20 4 28 8 V must be applied directly to the unit The voltage must also be maintained if There are variations in the line voltage for instance caused by differing loads of the power supply network There are varying lo...

Page 47: ...unted to a grounded metal carrier e g the rear panel of the switch cabinet A functional earth ground is required to ensure optimum noise immunity The functional earth ground must be connected via a cable that should be as short as possible or better via a grounding strip Recommended value Length 1 m max Cross section 6 mm2 Both the IndraControl L10 and the power and segment terminals are provided ...

Page 48: ...d the module Avoid damaging or squeezing of cores Avoid stripping the lines too much Connect the cores properly 8 2 7 Connecting Lines to Tension Spring Connection Points General Information Connect the lines for peripheral equipment and voltage supply to the tension spring connection points both at the IndraControl L10 and the Rexroth Inline modules Use unshielded lines for the digital inputs and...

Page 49: ...e into the opening of the spring Insert the core figure 8 6 B Pull the screwdriver out of the opening This fixes the core We recommend to label both the cores and the terminal points after completed installation 8 3 Maintenance Include the following measures in the maintenance schedule At least once a year check all plug and terminal connections for proper tightness and damage Verify that lines an...

Page 50: ... Rexroth AG Electric Drives and Controls Rexroth IndraControl L10 Project Planning Manual Courtesy of CMA Flodyne Hydradyne Motion Control Hydraulic Pneumatic Electrical Mechanical 800 426 5480 www cmafh com ...

Page 51: ...cal reasons please refrain from returning the empty packages to us 9 2 Environmental Protection 9 2 1 No Release of Hazardous Substances Our products do not contain any hazardous substances which may be released in the case of appropriate use Accordingly our products will normally not have any negative effect on the environment 9 2 2 Materials Contained in the Products Electronic Devices Electroni...

Page 52: ...f special separation processes The synthetic materials remaining after these processes can be thermally recycled If the products contain batteries or rechargeable batteries these batteries are to be removed before recycling and disposed of 46 54 Bosch Rexroth AG Electric Drives and Controls Rexroth IndraControl L10 Project Planning Manual Disposal and Environmental Protection Courtesy of CMA Flody...

Page 53: ...according to the following type code Fig 10 1 Type Code Project Planning Manual Rexroth IndraControl L10 Electric Drives and Controls Bosch Rexroth AG 47 54 Ordering Information Courtesy of CMA Flodyne Hydradyne Motion Control Hydraulic Pneumatic Electrical Mechanical 800 426 5480 www cmafh com ...

Page 54: ...n width 48 8 mm R IB IL 24 DI 32 HD R911297188 32 inputs 24 V DC 1 wire connection width 48 8 mm Digital output terminals R IB IL 24 230 DOR1 W R911289301 1 relay change over contact 5 253 V AC 3 A gold plated to switch lamp loads width 12 2 mm R IB IL 24 DO 2 2A R911289294 2 outputs 24 VDC 2 A 4 wire connection width 12 2 mm R IB IL 24 DO 4 R911289295 4 outputs 24 VDC 500 mA 3 wire connection ove...

Page 55: ...ed R IB IL SCN PWR IN CP R911289328 Connector for power terminal color coded Labeling field R IB IL FIELD 2 R911289341 Labeling fields 0 48 in R IB IL FIELD 8 R911289342 Labeling fields 48 8 mm Interface Cables Ordering designation Part number Description Serial interface RKB0009 005 0 R911170155 RS232 cable 9 pin DSUB on both sides 5 m Ethernet Interface RKB0007 00 15 R911170146 Ethernet cable 10...

Page 56: ...12 MBaud RBS0011 K02 R911170138 Profibus connector 12 MBauds with PG female connector RBS0012 K02 R911170139 Profibus connector 12 MBaud 180 offset RBS0013 F03 R911170140 Profibus connector 12 MBauds 90 offset Fast Connect RBS0014 F03 R911170141 Profibus connector 12 MBauds 90 offset Fast Connect with PG female connector RBS0015 F03 R911170142 Profibus connector 12 MBauds 180 offset Fast Connect W...

Page 57: ...s regarding service maintenance and training as well as the current addresses of our sales and service offices can be found on http www boschrexroth com Outside Germany please contact our sales service office in your area first 11 4 Helpful Information For quick and efficient help please have the following information ready detailed description of the fault and the circumstances Information on the...

Page 58: ... Rexroth AG Electric Drives and Controls Rexroth IndraControl L10 Project Planning Manual Courtesy of CMA Flodyne Hydradyne Motion Control Hydraulic Pneumatic Electrical Mechanical 800 426 5480 www cmafh com ...

Page 59: ...terfaces 23 33 Digital inputs 29 Ethernet 33 Overview 23 L LED 21 M Main switches 40 Maintenance 43 Max shock 16 Max vibration 16 Maximum ambient temperature 15 Mechanical installation 35 Memory card 33 Mounting 35 O Operating components 21 Ordering information 47 P Potential equalization 42 Power consumption 15 Power supply 24 Power Supply 24 V 37 Provision UM 26 Provision US 26 R Relative humidi...

Page 60: ...or 16 Voltage jumper FE 41 Voltage supply Dimensioning 40 54 54 Bosch Rexroth AG Electric Drives and Controls Rexroth IndraControl L10 Project Planning Manual Index Courtesy of CMA Flodyne Hydradyne Motion Control Hydraulic Pneumatic Electrical Mechanical 800 426 5480 www cmafh com ...

Page 61: ...oject Planning Manual Rexroth IndraControl L10 Electric Drives and Controls Bosch Rexroth AG Courtesy of CMA Flodyne Hydradyne Motion Control Hydraulic Pneumatic Electrical Mechanical 800 426 5480 www cmafh com ...

Page 62: ...Controls P O Box 13 57 97803 Lohr Germany Bgm Dr Nebel Str 2 97816 Lohr Germany Phone 49 0 93 52 40 50 60 Fax 49 0 93 52 40 49 41 service svc boschrexroth de www boschrexroth com Courtesy of CMA Flodyne Hydradyne Motion Control Hydraulic Pneumatic Electrical Mechanical 800 426 5480 www cmafh com ...

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