Bosch Rexroth Hagglunds CBm Page 62 Installation & Maintenance Manual Download | Manualshive

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Maintenance and repair

Bosch Rexroth AB

, RE 15300-WA, Version 06.2021

General

The intention is to verify the condition of the oil during operation. The motor
should be running at normal operation while the sample is taken.
The cleanliness is extremely important during sampling.
Always use bottles adapted to oil samples, they can be ordered from any fluid analysis
laboratory.
Never try to clean your own bottle if you want a true value of the result.
The sample should be taken by using a mini-mess hose connected to a mini-mess
coupling.
Always clean the connections carefully before you connect the mini-mess hose to the
coupling.
Be careful when connecting the mini-mess hose because the oil beam can be
dangerous and should never point against any person or other sensible object.
Check and be aware of the pressure you may have on the connection before you

connect.

How to do bottle samples

The sample shall be taken at the mini-mess coupling on the low pressure side of
the motor in the main loop. Never take the sample out of the tank using the ball

valves.

Clean the coupling and the hose carefully.
Connect the mini-mess hose to the coupling but be careful and be aware of the
direction of the oil beam.
Let minimum 2 litres (0,53 gallon US) of oil flush into a bucket before you fill the bottle.
Remove the cap of the bottle as late as possible and don’t let any contamination be
in touch with the cap, bottle or the mini-mess hose when the sample is taken.
To get a reliable result the system must run without moving any valves and the mini-
mess hose should not touch the bottle.
Only ¾ of the bottle shall be filled because the laboratory has to shake the sample to
get a mixed fluid when they analyse it. Minimum 200 ml are needed for a good analysis.
When the bottle is filled close the cap as soon as possible to prevent contamination
from the air that might enter the bottle and give you a wrong result.

Inline measure

The sample shall be taken at the mini-mess coupling on the charge pressure side
of the motor in of the main loop system. Clean the coupling and the hose carefully.
Connect the hoses according to the particle counters manual.
To get a true value the contamination readings have to be stable about 10 min
before you stop to measure.

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Summary of Contents for Rexroth Hagglunds CBm

Page 1: ...RE 15300 WA Version 06 2021 Replaces 07 2019 EN Hägglunds CBm Radial piston hydraulic motor Installation Maintenance manual ...

Page 2: ...tural process of wear and aging This document as well as the data speci fications and other information set forth in it are the exclusive property of Bosch Rexroth AG It may not be reproduced or given to third parties without its consent Changes in the equipment may occur We therefore reserve the right to introduce amendments in the manual as we deem nec essary without notice or obligations The co...

Page 3: ...ge and product damage 11 4 Delivery contents 11 5 About this product 11 5 1 Performance description 11 5 2 Product description 11 5 3 Product identification 14 6 Transport and storage 15 6 1 Product transport 15 6 1 1 Lifting methods 15 6 1 2 Lifting motors and accessories 16 6 2 Product storage 19 6 2 1 Standing the motor on a flat surface 19 6 2 2 Storing for extended periods or in uncontrolled ...

Page 4: ...hydraulic supply 59 8 2 Re commisioning after standstill 59 9 Operation 59 10 Maintenance and repair 60 10 1 Cleaning and care 60 10 2 Inspections 60 10 2 1Magnetic plug inspection 60 10 2 2Oil inspection 61 10 3 Maintenance plan 63 10 4 Maintenance 64 10 4 1Filter maintenance 64 10 4 2Oil maintenance 64 10 5 Repair 65 10 6 Spare parts 65 11 Removal and replacement 65 11 1 Required tools 65 11 2 P...

Page 5: ...al documentation Before commissioning the product make sure to have received and fully understood the documentations identified by the book symbol and observe the instructions included in these documentations Table 1 Required and additional documentations Title Document no Document type Radial piston hydraulic motor Hägglunds CBm RE 15300 Data sheet Order confirmation Contains the order related te...

Page 6: ...o ANZI Z535 6 2006 Warning sign signal word Meaning DANGER Indicates a hazardous situation which if not avoided will result in death or serious injury WARNING Indicates a hazardous situation which if not avoided could result in death or serious injury CAUTION Indicates a hazardous situation which if not avoided could result in minor or moderate injury NOTICE Indicates potential property damage the...

Page 7: ...d and understood the entire documentation in particular the Safety instructions chapter The product is intended for the following use Radial piston motor in open or closed circuit The radial piston motor is approved to be used in motor mode or pump mode Observe the technical data application and operating conditions and performance limits as specified in the product specific data sheet and in the ...

Page 8: ...ion of qualified personnel Qualified personnel are in a position to recognize possible hazards and institute appropriate safety measures thanks to their professional training knowledge and experience as well as their understanding of the relevant conditions pertaining to the work to be done Qualified personnel must observe the subject specific rule and have the necessary hydraulic knowledge Hydrau...

Page 9: ...r transportation may cause the Hägglunds motors to fall down leading to injuries e g crushed or broken bones or damage to the product Make certain that the forklift truck or lifting device has adequate lifting capacity Never stand under or put you hands under suspended loads Ensure your position is stable during transportation Use Personal Protective Equipment PPE e g safety glasses safety gloves ...

Page 10: ... protective clothing e g gloves Improper routing of cables and lines Tripping hazard and damage to equipment Lay cables and lines so that they can not be damaged and nobody can trip over them Contact with hydraulic fluid Hazard to health e g eye injuries skin damage toxication during inhalation Avoid contact with hydraulic fluids When working with hydraulic fluids strictly observe the safety instr...

Page 11: ...draulic fluid When commissioning a machine system make sure that the case interior and the main lines of the Hägglunds motor are filled with hydraulic fluid and remain filled during operation With above reservoir installation the case interior may drain via the drain line after longer standstill periods air enters via the shaft seal Mixing of hydraulic fluids Product can be damaged Before installa...

Page 12: ...uct can be damaged Plug all openings with the appropriate protective equipment in order to prevent detergents from entering the hydraulic system Never use solvents or aggressive detergents Use only water and if necessary a mild detergent to clean the Hägglunds motor Do not point the power washer at sensitive components e g shaft seal electrical connections and components Use lint free cloths for c...

Page 13: ...iption The Hägglunds CBm is a radial piston hydraulic motor with a rotating cylinder block shaft and a stationary housing The cylinder block is mounted in fixed roller bearings in the housing An even number of pistons are radially located in bores inside the cylinder block and the distributor directs the incoming and outgoing oil to and from the working pistons Each piston is working against a cam...

Page 14: ... delivery Bosch Rexroth AB RE 15300 WA Version 06 2021 2 4 1 3 5 5 3 Product identification DD00083926 1 Type of product 2 Serial number 3 Weight 4 Manufacturer 5 Max pressure Fig 2 Plate on motor About this procuct ...

Page 15: ...ting eye is used see Fig 4 and Table 5 Fig 3 Center of gravity DD00095111 Table 5 Tightening torque for lifting eyes Table 4 Necessary and supplementary documentation Center of gravity Fig 4 Lifting eyes at motor DD00056573 B A Position A valid for CBm 2000 4000 Position B valid for CBm 5000 6000 Motor type Screw dimension Number of screws Tightening torque Nm Ibf ft CBm 2000 to CBm 4000 M24 4 400...

Page 16: ...21 Fig 5 Lifting motor with shaft in vertical plane 6 1 2 Lifting motors and accessories Fig 6 Lifting motor with shaft in horizontal plane CBm 2000 to CBm 4000 CBm 5000 to CBm 6000 DD0000046312 DD00059090 CBm 2000 to CBm 4000 CBm 5000 to CBm 6000 DD0000059039 DD00059023 ...

Page 17: ...th AB Transport and storage 17 72 Fig 7 Lifting motor and mounted single ended torque arm Fig 8 Lifting motor and mounted double ended torque arm DD00060023 DD00060009 CBm 2000 to CBm 4000 CBm 5000to CBm 6000 DD00060034 CBm 2000 to CBm 4000 ...

Page 18: ...age Bosch Rexroth AB RE 15300 WA Version 06 2021 Fig 9 Lifting single ended torque arm CBm 2000 Tandem kit CBp 400 DD00046325 Fig 10 Lifting Coupling adapter DD00058278 Fig 11 Lifting CBm 2000 in tandem with CBp 400 DD00046324 ...

Page 19: ...such as a floor it must stand either on its outer diameter or on the suitably protected end face of the hollow shaft It is also advisable to provide supports shown in Fig 12 Support NOTICE Incorrect placement of the motor Risk of damage to equipment When in storage with shaft vertical the motor must always be placed with the hollow shaft facing down It is also advisable to provide supports att the...

Page 20: ...l 2 Fill the motor full with filtered oil containing a mixture of 0 4 FUCHS ANTICORIT VCI UNI O 40 or similar corrosion inhibitor compatible with the selected fluid in the following order D1 A1 and C1 NOTE See Table 6 for oil volume 3 Fit the plug to D1 4 Seal connections A1 and C1 with the cover plates fitted to the connection surfaces at delivery Check that the O rings or rubber seals are in pos...

Page 21: ... motor If the storage time is longer than one month follow the instructions in 6 2 2 or if the motor is kept on the shaft the power unit must be started and the motor rotated once a month 7 Installation 7 1 Unpacking CAUTION Danger from parts falling out If the packaging is not opened correctly parts may fall out and damage the parts or even cause injuries 1 Place the packaging on a flat and solid...

Page 22: ...tion of rotation and or load where the stresses in the shaft are moderate the shaft can be plain For further information see data sheet RE 15300 Recommended design of driven shaft end on heavily loaded shaft Where the driven shaft is heavily loaded and is subject to high stresses for example for changes in the direction of rotation and or load it is recommended that the plain driven shaft should h...

Page 23: ...o the shaft by turning the nut on the assembly tool Material ID Assembly tool for coupling adapter Material ID R939003803 For installations when the threaded hole on the customer shaft is M30 a M30 to M20 adapter material ID R939067679 must be used on the customer shaft 4 Fig 14 Mounting coupling adapter with assembly tool Driven shaft Assembly tool 2 3 DD00058172 DD00058276 7 1 6 Coupling adapter...

Page 24: ...e spline teeth gap of the driven shaft The spline align tool is used to rotate the cylinder block to the correct position The tool is also recommended to be used when monting the mounting kit as a support for the socket and torque multiplier Material ID Spline alignment tool Material ID R939061395 1 Spline align tool 2 Bar Not included 3 Assembly tool R939003866 not included Fig 15 Spline align to...

Page 25: ...ment tool 1 Remove the end cover including screws and washers pos A B 2 Remove the retainer including screws pos C D 3 Mount the spline align tool with screws pos C E Remove the spline alignment tool Step 1 to 3 above in reverse order to remove the tool Tightening torque according to Fig 16 Mv 200 Nm 148 lbf ft A B C E D Mv 80 Nm 59 lbf ft ...

Page 26: ...tle tool and screws used for motor removal 7 3 3 Assembly tool for motor For easier and faster mounting of the CBm motor on the coupling adapter or driven shaft a special assembly tool can be used The assembly tool is passed through the motor and screwed into the pre made thread in the coupling adapter or driven shaft The motor is pulled onto the shaft by turning the nut on the assembly tool Mater...

Page 27: ...r 2 Oil the screws 1 3 Make sure that the foundation can withstand the forces from the torque arm see Fig 25 Fig 33 Table 9 and Table 12 4 The motor case must be turned until the drain outlets are positioned according to 7 4 6 Draining and venting the motor 5 Mount the torque arm on the motor with the screws and washers 6 Tighten the screws 1 to the torque stated in Table 7 Screw dimensions 1 7 4 ...

Page 28: ...o CBm 4000 M30x90 10 9 57 1840 1357 DTCBM 1600 to 4000 CBm 2000 to CBm 4000 M30x90 10 9 57 1840 1357 DTCBM 4600 to 6000 CBm 5000 to CBm 6000 M30x90 10 9 114 1840 1357 Fig 19 Mounting double ended torque arm DTCBM 1600 to 4000 for CBm 2000 to CBm 4000 Fig 20 Mounting double ended torque arm DTCBM 4600 to 6000 for CBm 5000 to CBm 6000 Recommended is to use a hydraulic torque wrench with maximum widt...

Page 29: ... torque arm mounting for plain shaft Only for CBm 2000 and CBm 3000 coupling version 7 4 2 Single ended torque arm installation The single ended torque arm is fitted to the motor before the motor is mounted on the driven shaft See 7 4 1 Fitting the torque arm on the motor Fig 18 Torque arm Motor type B C Weight mm in mm in kg lb TC A 2000 CBM 2000 2 000 78 74 580 22 83 445 981 TC A 4000 CBM 3000 t...

Page 30: ... Fig 25 Fig 33 Table 9 and Table 12 Do not stand in the danger zone WARNING Heating of material welding Risk of fire health hazard damage to equipment environmental pollution Only perform welding work when the machine system is depressurized The product is painted with thermosetting plastic paint containing an isocyanate component When a thermosetting plastic paint is heated to over 150 175 C gase...

Page 31: ...corrosion after welding 2 3 1 Fr Alternative position DD00079192 Note Grounding point for welding Table 9 External forces single ended torque arm valid for a pressure difference of 420 bar 6000 psi static T Fb Fr Pushing Fig 25 External forces Fr Fb for TC A DD00079195 T Torque direction on driven shaft Torque arm Motor Force Fb Force Fr 1 N lbf N lbf TC A 2000 CBM 2000 2000 420 000 94 419 76 375 ...

Page 32: ...r ring 3 Mount the screws 6 with a tightening torque 47 Nm 34 67lb ft 4 Assemble the rest of the components according to Fig 26 and Fig 27 Fig 27 Electrical isolated articulated connection TC A 1 2 3 5 6 7 8 9 10 11 7 DD00079200 Slot Fr DD00079224 Pos Description Pcs Pos Description Pcs 1 Linkage part 1 7 Bearing cover 2 2 Fastening support 1 8 Split pin 2 3 Bolt 2 9 Washer electrical isolated 4 4...

Page 33: ... 200 125 98 1 960 4 321 DTCBM 6000 3 600 141 73 2 170 4 784 DTCBM 1600 electrical isolated 2 800 110 24 1 558 1 149 12 740 1 631 DTCBM 2600 electrical isolated 3 200 125 98 850 1 874 DTCBM 3600 electrical isolated 3 600 141 73 950 2 094 DTCBM 4000 electrical isolated 4 200 165 35 1 130 2 491 Table 10 Dimensions torque arm DTCBM DD00077385 B C 2 mm C 2 mm Fig 28 Double ended torque arm mounting at ...

Page 34: ... 32 and Table 11 Mounting of hydraulic cylinder and articulated connection DTCBM 1600 to DTCBm 4000 Torque arm A B C D E mm in mm in mm in mm in mm in DTCBM 1600 to 4000 233 9 17 158 6 22 230 9 06 606 23 86 38 1 50 DTCBM 1600 to 4000 electrical isolated 245 9 65 169 6 65 230 9 06 300 11 81 38 1 50 Table 11 Hole pattern dimensions for articulated connection and hydraulic cylinder DTCBM 1600 to DTCB...

Page 35: ... 37 677 98 70 957 15 951 77 DTCBM 2600 13 CBM 2000 1800 227 000 51 031 63 64 086 14 407 11 DTCBM 2600 14 CBM 3000 2200 290 000 65 194 59 101 912 22 910 73 DTCBM 2600 15 CBM 3000 2600 320 000 52 560 33 66 094 14 858 52 DTCBM 3600 15 CBM 3000 3000 336 000 75 535 80 82 125 18 462 43 DTCBM 3600 16 CBM 4000 3600 404 000 71 938 86 98 822 22 216 07 DTCBM 4000 16 CBM 4000 4000 367 100 90 822 81 62 179 13 ...

Page 36: ...side use the pins 2 and lock them in place with circlips 3 2 Mount the hydraulic cylinder with the piston rod facing upwards on the right side of the torque arm viewed from the motor main connection side use the pins 2 and lock them in place with circlips 3 Turn the cylinder so the hydraulic connections A B C are facing the motor 3 Check and adjust the distance C for the cylinder according to Tabl...

Page 37: ...tern articulated connection and hydraulic cylinder for DTCBM 4600 to DTCBM 6000 Articulated connection Hydraulic cylinder Torque arm A B C D E mm in mm in mm in mm in mm in DTCBM 4600 to 6000 Articulated connection 360 9 17 260 10 27 120 4 72 650 25 59 38 1 50 DTCBM 4600 to 6000 Hydraulic cylinder 233 9 17 158 6 22 230 9 06 606 23 86 38 1 50 Table 13 Hole pattern dimensions for articulated connect...

Page 38: ...the right side of the torque arm viewed from the motor main connection side use the pins 2 and lock them in place with circlips 3 Turn the cylinder so the hydraulic connections A B C are facing the motor 3 Check and adjust the distance C for the cylinder according to Table 10 Note depending on application this distance can be different Shim between the torque arm attachment brackets and the founda...

Page 39: ...lic connection between motor and hydraulic cylinder This is valid with the hydraulic cylinder on the right hand side of the motor See Fig 38 1 Mount the hoses The hose mounted to connection T4A has to be mounted to the hydraulic cylinder connection A and the hose from connection T4C has to be mounted to the cylinder connection B 2 Detail view A valid for DTCBM 4600 6000 Mount the hoses between the...

Page 40: ...free from grease 4 Clean the outside of the hollow shaft 5 Remove the spacers between the two clamping rings of the shrink disc 6 Mount the shrink disc on the hollow shaft Use a approved sling between the clamping rings see Fig 39 and Fig 40 The coupling must be pushed right up to the stop of the hollow shaft If nescesary separate the clamping ring for easier mounting 7 Absolutely no grease on the...

Page 41: ...w shaft Centre of shaft DD00058194 Fig 40 Shrink disc V ring seals The conical surface between the coupling ring and the clamping rings as well as the screws shall be coated with Molykote G Rapid plus paste see Fig 40 This is done from the factory at delivery When a motor has been in for overhaul or service and shall be reassembled it may be necessary to relubricate those surfaces with Molykote G ...

Page 42: ...ling adapter and screw it into the driven shaft by using the squared key in the end of the tool see Fig 41 5 Pull the coupling adapter on the shaft by turning the nut on the assembly tool to specified clamping length length B see Fig 42 and Fig 43 and Table 15 6 Tighten the shrink disc see Tightening of shrink disc page 44 7 Remove the assembly tool 8 Remove the lifting device and the lifting eyes...

Page 43: ...s relieving groove DD00058259 Table 15 Clamping length Customer shaft Length B mm in Ø 340 mm CBm 2000 215 8 46 Ø 360 mm CBm 2000 to CBm 3000 257 10 12 Ø 460 mm CBm 3000 to CBm 4000 300 11 81 Ø 480 mm CBm 5000 to CBm 6000 320 12 60 Groove Fig 43 Driven shaft with stress relieving groove DD00058260 ...

Page 44: ...ve 4 Mark the screw head at 12 o clock with a pen or paint so that you can follow the turning sequence of the screws 5 Set the torque wrench to max 1 3 of the specified maximum torque for the coupling screws tighten all bolts in sequence shown in Fig 45 for 2 or 3 passes Increase the torque to max 2 3 of maximum torque and tighten the bolts another 2 or 3 of passes 6 Set the torque wrench for the ...

Page 45: ...160 12 9 570 421 CBm 3000 to CBm 4000 S with coupling adapter 560 48 M20x180 12 9 570 421 CBm 3000 C 425 36 M20x160 12 9 570 421 CBm 5000 to CBm 6000 S with coupling adapter 590 32 M30x240 12 9 1650 1217 Fig 45 Tightening order DD00058188 NOTICE Slipping shaft Damage of motor or customer shaft There is a metallic sign on every shrink disc with a tightening torque stamped on it This torque is alway...

Page 46: ...haft 7 Install the assembly tool by pass the tie rod through the centre of the motor and screw it into the driven shaft by using a wrench at the key grip at the end of the assembly tool Assemble the washer and then the nut tight to the bearing holder 3 8 Use a bar to rotate the cylinder block to fit the teeth with the drive shaft 9 Pull the motor onto the shaft by turning the nut on the assembly t...

Page 47: ...upling adapter or driven shaft 3 Bearing holder 6 O ring 1 Cover 2 Plug G 1 Key grip Tie rod Washer Nut Dismantling tool and screws not used at mounting Oil Axial clearance 10 mm 4 Mounting kit 6 O ring delivered with motor Spacer 5 Screw M30 1 Cover Oil filling of spline DD00058240 Spacer Screw M30 Fig 46 Mounting spline motor with assembly tool ...

Page 48: ... driven shaft by using a wrench at the key grip at the end of the assembly tool Assemble the washer and then the nut tight to the bearing holder 3 See Fig 48 5 Pull the motor onto the shaft by turning the nut on the mounting tool until the length stated in the Table 15 is obtained see Fig 42 and Fig 43 6 Tighten the shrink disc see Tightening of shrink disc page 44 7 Remove the mounting tool 8 Rem...

Page 49: ...d can withstand the weight and forces from the motor Make sure the motor is correctly mounted to the flange Do not stand in the danger zone The spline area must always be lubricated with hydraulic oil to prevent wear of spline interface Wear of spline increase relative movement between driven shaft and motor which can cause the mounting kit holding the motor axially to break Torque arm mounted mot...

Page 50: ...g plug 6 Ensure that the full clamping length is used by for example measuring and marking the driven shaft This is of particular importance if the driven shaft has a stress relieving groove See Fig 42 Fig 43 and Table 15 7 Lift hoist the motor with the adapter shaft up on the driven shaft to the marked and correct position Tightening the shrink disc according to Tightening of shrink disc page 44 ...

Page 51: ... oil to minimize the risk of wear Mounting the motor onto the driven shaft using the assembly tool see Mounting the spline motor to the coupling adapter driven shaft page 46 1 Mount the motor to the flange For screw dimensions and tightening torque see Table 7 2 Fill up hydraulic oil to the G 1 thread See Fig 52 or Fig 49 Oil volume see Table 17 3 Mount the G 1 plug Torque 180 Nm 133 lbf ft 4 Moun...

Page 52: ...ation of radial seal from low pressure oil is necessary A Motor shaft pointing downwards The drain line must be connected to one of the drain outlets in the connection block See Fig 54 alt A The flushing connection F2 shall be connected to low pressure oil connection With bidirectional drives use the connection with lowest average pressure Connection to high pressure will increase the motor drain ...

Page 53: ...r exceeds the max values For calculation of required flushing see data sheet RE 15300 or contact your Bosch Rexroth representative The flushing oil shall be drained in the normal drainline see chapter 7 4 6 Draining and venting the motor Connect the input flushing line at the lowest drain port D1 D8 at opposite side compared to the drain outlet in order to obtain a cross flushing flow through the ...

Page 54: ...rection it is recommended to fit flexible hoses between the motor and piping to avoid damage due to vibration and to simplify installation of the motor The length of the hoses should be kept as short as possible Fig 56 Shaft side of the motor T8 T1 D1 T7 T1 A1 A2 T3 C1 D3 C2 T6 F2 C3 A3 D4 T7 T4C C4 A4 T4A T7 D2 C5 A5 T3 T6 T5 C6 A6 T2 Rotation flow inlet C1 C6 Rotation flow inlet A1 A6 DD00058251...

Page 55: ...nlet G 2 Normally plugged at delivery F1 F2 Flushing connections G 1 4 For flushing of radial lip seal Normally plugged T1 Test connection M16 x 2 Used to measure pressure at the main connections T2 Test connection M16 x 2 Used to measure case pressure in housing T3 Test connection G 1 4 Normally plugged at delivery T3 can also be used to measure pressure in the housing by mounting pressure transc...

Page 56: ...WARNING Rotating parts Risk of injury or serious injuries Do not touch rotating parts or be in the zone of rotating parts Fig 57 Rotating part motor with coupling adapter Rotating part DD00057404 DD00057404 Fig 58 Rotating part coupling motor and spline motor Rotating part Rotating part DD00094551 DD00057380 ...

Page 57: ...70870 DD00058167 With the inlet flow supply connected to port A the motor shaft rotates in the direction shown by the arrow anti clockwise viewed from the shaft side of the motor With the inlet flow supply connected to C port the motor shaft rotates clockwise viewed from the shaft side of the motor ...

Page 58: ...n the system Check that the motor is installed according to chapter 7 Installation Check that all hydraulic couplings and plugs are properly tightened to prevent leakage Select the hydraulic fluid in accordance with the recommendations See chapter 15 1 1 Hydraulic fluids and Data sheet RE 15414 Hydraulic fluid quick reference 8 1 1 Oil filling 1 Fill the motor housing with hydraulic fluid via a fi...

Page 59: ...to be changed after the first 100 working hours and after that according to the maintenance chart Table 19 See also Chapter 10 3 Maintenance plan second point about filter clogged indicators It is important that the pressure is limited to 250 bar 3626 psi when starting up the motor This is valid for the first 100 hours 8 2 Re commisioning after standstill For recommisioning proceed as described in...

Page 60: ...d sensors and valves For cleaning and care of the hydraulic motor observe the following 1 Plug all openings with suitable protective caps devices 2 Check whether all plugs and plug seals are securely seated to ensure that no moisture can penetrate into the hydraulic motor during cleaning 3 Use only water and if necessary a mild detergent to clean the hydraulic motor 4 Remove coarse dirt from the o...

Page 61: ...found on the magnet than normal reduce the checking interval to every second day to determine the trend of the particle level Please contact your Bosch Rexroth representative for further actions 10 2 2 Oil inspection Purpose to take oil sample The purpose to take an oil sample is to check the condition of the oil With scheduled oil analysis wear products can be identified and corrective action can...

Page 62: ... out of the tank using the ball valves Clean the coupling and the hose carefully Connect the mini mess hose to the coupling but be careful and be aware of the direction of the oil beam Let minimum 2 litres 0 53 gallon US of oil flush into a bucket before you fill the bottle Remove the cap of the bottle as late as possible and don t let any contamination be in touch with the cap bottle or the mini ...

Page 63: ...d keep the drive clean Inspect tank pump filters e g air oil magnetic filters etc and clean or change if necessary Replace all filter cartridges for which a filter clogged indication has been given Check the pressure and temperature of the hydraulic fluid and carry out routine operations Adjust valves etc if necessary Check the hydraulic fluid see chapter 10 4 2 Oil maintenance Make sure that no d...

Page 64: ...ion Hydraulic oil oxidizes with time of use and temperature This is indicated by changes in colour and smell increased acidity or the formation of sludge in the tank The rate of oxidation increases rapidly at surface temperatures above 60 C 140 F and the oil should then be checked more often The oxidation process increases the acidity of the fluid the acidity is stated in terms of the neutralisati...

Page 65: ...original spare parts from Bosch Rexroth to repair the Hägglunds product otherwise the functional reliability of the Hägglunds product can not be assured and you lose your entitlement under warranty Address all questions regarding spare parts to your responsible Bosch Rexroth Service partner or the service department of the manufacturer s plant for the Hägglunds products Details of the manufacture ...

Page 66: ...ted Observe the prescribed position of the lifting strap Observe the national laws and regulations on work and health protection and transportation CAUTION Contact with hydraulic fluid Hazard to health health impairment e g eye injuries skin damage toxication during inhalation Avoid contact with hydraulic fluids When working with hydraulic fluids strictly observe the safety instructions provided b...

Page 67: ...2 Place the oil barrel below the motor 3 Remove the cover 4 Dismount the screw M30 or plug G1 5 Remove the bearing holder The oil will drain out 6 Dismount the spacer torque armed mounted motor or the plug G 1 flange mounted motor 7 Mount the bearing holder 8 Install the assembly tool by pass the tie rod through the centre of the motor and screw it into the driven shaft by using a wrench at the ke...

Page 68: ...mbly tool 3 Mount the nut and then the washer tight to the coupling adapter Mount the dismantling tool with the screws to the coupling adapter 4 Mount one lifting eye above the dismounting tool at the end of the coupling adapter 5 Mount two lifting eyes on the opposite side of adapter shaft 6 Untighten the screws on the shrink disc gradually appr a quarter turn each Keep doing this until all screw...

Page 69: ...ckaging material in accordance with the national regulations in your country 3 Dispose of the hydraulic fluid according to the national regulations of your country Also observe the applicable safety data sheet for the hydraulic fluid 4 Remove the motor into its individual parts and properly recycle these parts separate according to for instance Cast iron Steel Aluminum Non ferrous metal Electronic...

Page 70: ...wrong direction Oil supply connections to motor incorrectly connected Connect the oil supply correctly Motor runs jerkily Pressure or flow fluctuations in the hydraulic system Find the cause in the system or in the driven unit Noise in the motor The motor is being operated with too low charge pressure Adjust the charge pressure to the correct level See chapter Recommended charge pressure in data s...

Page 71: ...The hydraulic CBm motor is primarily designed for operation with hydraulic fluids according to ISO 11158 HM Before the start of project planning see Data sheet RE 15414 Hydraulic fluid quick reference for detailed information on hydraulic fluids and specific additional demands Filtration of the hydraulic fluid A contamination level of at most 18 16 13 according to ISO 4406 is required The less con...

Page 72: ...E 895 80 Mellansel Sweden Tel 46 0 660 870 00 Fax 46 0 660 871 60 hagglunds boschrexroth com We reserve the right to make changes Printed in Sweden RE 15300 WA 06 2021 Your local contact can be found at www hagglunds com ...

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