Bosch Rexroth EcoDrive 03 Instruction Manual Download Page 1 | Manualshive

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Electric Drives

and Controls

Hydraulics

Linear Motion and

Assembly Technologies

Pneumatics

Service

Rexroth EcoDrive 03

Drive Controllers

DKC**.3-016

R911320340

Edition 01

Instruction Manual

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Summary of Contents for Rexroth EcoDrive 03

Page 1: ...Electric Drives and Controls Hydraulics Linear Motion and Assembly Technologies Pneumatics Service Rexroth EcoDrive 03 Drive Controllers DKC 3 016 R911320340 Edition 01 Instruction Manual ...

Page 2: ... Offenders are liable for the payment of damages All rights are reserved in the event of the grant of a patent or the registration of a utility model or design DIN 34 1 The specified data is for product description purposes only and may not be deemed to be guaranteed unless expressly confirmed in the contract All rights are reserved with respect to the content of this documentation and the availab...

Page 3: ...1 4 1 Overview 4 1 5 Instructions for Use 5 1 5 1 Overcurrent Protection 5 1 5 2 Connections 5 1 Wiring Diagram 5 1 Connection Diagram 5 2 X1 Connections for control voltage 5 3 Connection of Control Interfaces and Terminals 5 6 X5 Motor and Mains Connections 5 6 X6 Motor temperature monitoring and holding brakes 5 8 X10 EcoX Expansion interface 5 12 XE1 XE2 Protective conductor connections for mo...

Page 4: ...II Contents Rexroth EcoDrive 03 DKC 3 016 DOK ECODR3 DKC16 UL IB01 EN P ...

Page 5: ...safety regulations to ground them and to mark them according to the requirements of safe work practices These persons must have adequate safety equipment and be trained in first aid Technical data connections and operational conditions are specified in the reference documentations for the product and must be followed at all times If the products take the form of hardware then they must remain in t...

Page 6: ... points of a component while power is turned on Install the covers and guards provided with the equipment properly before switching the device on Before switching the equipment on cover and safeguard live parts safely to prevent contact with those parts A residual current operated circuit breaker or r c d cannot be used for electric drives Indirect contact must be prevented by other means for exam...

Page 7: ...tally entering the machine s range of motion use safety fences use safety guards use protective coverings install light curtains or light barriers Fences and coverings must be strong enough to resist maximum possible momentum Mount the emergency stop switch in the immediate reach of the operator Verify that the emergency stop works before startup Don t operate the device if the emergency stop is n...

Page 8: ...otor housings on drive controllers or chokes Danger of burns Do not touch surfaces of device housings and chokes in the proximity of heat sources Danger of burns Do not touch housing surfaces of motors Danger of burns According to operating conditions temperatures can be higher than 60 C 140 F during or after operation Before accessing motors after having switched them off let them cool down for a...

Page 9: ... FW DKC TL0001F1 FH7 Drive controller Type code fields Example 3 7 FW Voltage category Firmware Version A firmware specifying the functions of the drive must be ordered separately xx Series Type current 40 A 100 A 040 100 200 200 A 16 A 016 Fig 2 1 Type code 2 2 Type Plates Basic Unit TS0012F1 FH7 Serial number Hardware index Barcode Fig 2 2 Type plate Unit type TS0014F1 FH7 Production week Serial...

Page 10: ...e independent X Connectors type dependent X 1 2 3 4 5 6 10 15 20 21 30 40 41 50 60 210 DKC01 3 7 X X X X X X DKC02 3 7 X X X X X DKC03 3 7 X X X X X DKC04 3 7 X X X X X DKC05 3 7 X X X X X DKC06 3 7 X X X X X X DKC21 3 7 X X X X X DKC22 3 7 X X X X X Fig 2 4 Connectors for DKC 3 016 7 FW included in the scope of supply ...

Page 11: ... bottom of the device 5 dbot mm 80 rated control voltage input UL 6 UN3 V 24 5 rated power consumption control voltage input without holding brake without control section at UN3 DC 24 V UL 7 PN3 W 17 short circuit current rating SCCR symmetrical amperes UL 8 ISCCR A rms 42000 rated input voltage power UL 9 V 200 480 tolerance rated input voltage UL 10 input number of phases UL 1 AC 3 AC input freq...

Page 12: ... use on a circuit capable of delivering not more than this SCCR value 600 V AC or less The drive series shall be used with listed AC input line fuses or listed circuit breakers specified in this documentation 9 Mains input L1 L2 L3 10 at PDC_cont 11 class J branch circuit fuse 12 find value for tightening torque in project planning manual electrical terminals 13 copper wire PVC insulation conducto...

Page 13: ...ive for General Automation With Fieldbus Interfaces Functional Description DOK ECODR3 FGP 03VRS FKxx EN P LWL Handling Application Manual DOK CONNEC CABLE LWL AWxx EN P Electromagnetic Compatibility EMC in Drive and Control Systems Project Planning Manual DOK GENERL EMV PRxx EN P Digital AC Motors MKD Project Planning Manual DOK MOTOR MKD PRxx EN P Digital AC Motors MHD Project Planning Manual DOK...

Page 14: ... ECODR3 SGP 01VRS WAxx EN P ECODRIVE03 Drive for General Automation With Fieldbus Interfaces Troubleshooting Guide DOK ECODR3 FGP 01VRS WAxx EN P ECODRIVE03 Drive for General Automation With Fieldbus Interfaces Troubleshooting Guide DOK ECODR3 FGP 02VRS WAxx EN P ECODRIVE03 Drive for General Automation With Fieldbus Interfaces Troubleshooting Guide DOK ECODR3 FGP 03VRS WAxx EN P 1 In the document ...

Page 15: ...tructions for Use 5 1 Overcurrent Protection Branch circuit protection has to be provided externally according to the maximum values voltage and current or voltage and percent of FLA of the fuses FLA Full Load Ampacity 5 2 Connections Wiring Diagram Fig 5 1 Overview of individual components ...

Page 16: ...5 2 Instructions for Use Rexroth EcoDrive 03 DKC 3 016 DOK ECODR3 DKC16 UL IB01 EN P Connection Diagram Rexroth EcoDrive 03 DKC 016 Fig 5 2 Total connection diagram for DKC 3 016 ...

Page 17: ... 6 Connections for control voltage Voltage at X1 1 against X1 2 Current or power consumption X1 1 see chapter Ratings and Dimensions Reverse voltage protection Via allowed voltage range using internal protection diodes Note Strong mechanical influence on the test tap of the terminals can increase the transition resistance and destroy the terminals Note The input 0 V is connected directly to the de...

Page 18: ...ng parts Possible preventive steps against unauthorized access are protective fencing bars covers light barriers The fences must be able to withstand the maximum possible force that the machine can generate Drive halt AH and Drive enable RF Note Inputs work with inactive bus communication Inputs don t work with active bus communication SERCOS interface Profibus DP AP5393f1 FH7 X1 2 5 1 AH 3 RF 4 6...

Page 19: ... ready to operate contact Max switching voltage DC 40 V Max switching current DC 1 A Max continuous current DC 1 A Minimum contact load 10 mA Guaranteed number of switching operations at max time constant of load 50 ms 250 000 The Bb contacts opens if control voltage for DKC is not applied if 24 volts not present at the emergency stop input when the E stop function is activated depends on paramete...

Page 20: ... protective conductor connections XE1 and XE2 to the protective conductor system of the control cabinet Check the continuity of the protective conductors from the mains connection to the connected motors Observe information in chapter Important Notes Technical description of connector Ap5402f1 fh7 barbs Fig 5 11 Connector X5 Note To pull off the connectors loosen the barbs The maximum number of in...

Page 21: ...apacitance per unit length at A1 A2 A3 with regard to ground 0 5 nF m cable to cable 0 5 nF m Maximum allowed inductance per unit length an A1 A2 A3 100 nH m To maintain EMC values the motor cable length is limited with a switching frequency of 4 kHz It is largely dependent on the application and ambient conditions at the installation and machine A guide value is listed below Cycle frequency drive...

Page 22: ...connections should not be daisy chained between the units intermediate connectors for the supply source should be used XE2 X6 Motor temperature monitoring and holding brakes Technical description of connector Ap5382f1 FH7 1 2 3 4 5 6 Fig 5 18 Connector X6 Type No of pins Design Spring contact 2 x 3 Bushing on connector Fig 5 19 Design Cross section single wire mm Cross section multi core wire mm W...

Page 23: ...of connected Rexroth motors These are equipped with a temperature dependent resistor either PTC or NTC dependent on the motor type to monitor temperature The connection leads are in the motor power cable AP5383F1 FH7 X6 1 2 TM TM 3 4 5 6 motor temperature monitoring device external device internal Fig 5 21 Motor temperature monitoring AP5326F1 FH7 G R TM TM U Drive Controller MOTOR Schematics U ap...

Page 24: ...brakes in the connected motors For the switching performance see function description To connect external loads note allowed contact loads AP5384F1 FH7 X6 1 2 3 BR 4 BR 5 6 UB 0VB holding brake voltage connection for brake device external device internal holding brake Fig 5 23 Holding brake and voltage connection Loadability of connections BR BR max switching voltage DC 36 V max switching current ...

Page 25: ...V current consumption at X6 3 and needed supply voltage see Technical data brake in the motor manual wire cross section min 1 mm voltage resistance of single wire to ground 750 V e g litz wires H07 wire routing parallel if possible twisted max inductance between 24 V source and X6 100 µH equals about 2 x 75 m Motor holding brake The controller controls the holding brake Supply voltage current cons...

Page 26: ...ails on making cables are outlined in the cable or motor document X10 EcoX Expansion interface Note EcoX allows synchronizing drives and I O modules connecting up to 2 modules with 16 digital inputs and outputs each per drive controller transmitting a command value from one drive controller to a maximum of three other drive controllers Technical description of connector Ap5268f1 FH7 1 2 3 4 5 6 Fi...

Page 27: ...le 2 x 120 R 250 mW XE1 XE2 Protective Conductor Connections for Motor and Mains DANGER Lethal electric shock caused by live parts with more than 50 V Connect the protective conductor connections of the drive controller to the protective conductor system of the control cabinet Cross section of protective conductor 10 mm Reason high leakage currents EN 50178 1998 section 5 3 2 1 Check the continuit...

Page 28: ...hield Holding brake Motor temperature monitoring XS2 Connection for shields of cables at X1 and those for the command communication interfaces XS3 Connection for shields of cables at X3 and X10 6 15 mm for all shield connections Note Always connect the shield connections of the cables especially of the motor cables with a large contact surface H1 S1 S2 S3 Diagnostic display Reset key Address switc...

Page 29: ...harging present in people and or tools is discharged across them Therefore please note the following information CAUTION Electrostatic charges can cause damage to electronic components and interfere with their operational safety Exposed conductive parts coming into contact with components and circuit boards must be discharged by means of grounding Otherwise errors may occur when triggering motors ...

Page 30: ...onents are tested for high voltage and insulation in accordance with EN 50178 CAUTION Risk of damage to the drive controller by connecting and disconnecting live connections Do not connect and disconnect live connections Sizing of Enclosure and Control Cabinet Control Cabinet with Multiple Line Structure Note Particular attention should be paid to the maximum allowed air intake temperature of comp...

Page 31: ...units are used For this reason please observe the following information Always position cooling units in such a way that condensation water cannot drip onto electronic equipment in the control cabinet Position the cooling unit in such a way that the blower of the cooling unit does not spray accumulated condensation water onto electronic equipment electronic equipment Eb0001f1 fh7 incorrect correct...

Page 32: ...ture in such a way that the interior temperature of the control cabinet is no lower than the temperature of the surrounding air Set the temperature limitation to the maximum surrounding temperature Only use well sealed control cabinets so that moisture condensation cannot arise as a result of warm and moist external air entering the cabinet In the event that control cabinets are operated with the ...

Page 33: ...splay DKC 3 016 5 14 Dimensions 3 1 Documentations 4 1 dripping or sprayed water 5 17 Drive address DKC 3 016 5 15 Drive enable 5 5 Drive halt 5 5 Drive halt AH and Drive enable RF DKC 3 016 5 4 E EcoX expansion interface DKC 3 016 5 12 H H1 DKC 3 016 5 14 Holding brake DKC 3 016 5 10 Holding brakes DKC 3 016 5 8 I Identification 2 1 Important Notes 1 1 Installation 5 15 Instructions for use 5 1 I...

Page 34: ...6 5 14 S S1 DKC 3 016 5 14 S2 DKC 3 016 5 14 S2 S3 DKC 3 016 5 15 S3 DKC 3 016 5 14 Safety Instructions 1 1 Scope of supply 2 2 Shield Connections DKC 3 016 5 14 T Technical description of connector X10 5 12 TM TM DKC 3 016 5 9 Type code 2 1 DKC 2 1 Type plates 2 1 U Use appropriate 1 4 V Voltage connection for brakes DKC 3 016 5 10 W Wiring Diagram 5 1 X X1 Connections for Control voltage DKC 3 0...

Page 35: ......

Page 36: ...ny Bosch Rexroth AG Electric Drives and Controls P O Box 13 57 97803 Lohr Germany Bgm Dr Nebel Str 2 97816 Lohr Germany Phone 49 0 93 52 40 50 60 Fax 49 0 93 52 40 49 41 service svc boschrexroth de www boschrexroth com ...

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