2
Table of contents
1. Key to symbols and safety instructions ----------3
1.1 Key to symbols--------------------------------------------3
1.2 Safety instructions----------------------------------------3
2. Information about the installation set-------------4
2.1 Intended use-----------------------------------------------4
2.2 LIGHTNING PROTECTION----------------------------4
2.3 Important Working Conditions-------------------------4
3. Working Principle-- -------------------------------------5
4. Specifications---------------------------------------------6
5. Before installation --------------------------------------8
5.1 General notes----------------------------------------------8
5.1.1 Instructions to Dealer, Installers
and customers------------------------------------------9
5.2 Required tool & Equipments--------------------------10
5.3 Transport and storage---------------------------------10
5.4 Estimating space requirements---------------------10
6 Installing of Solar Water Heating Systems-----11
6.1 Installation of Flat roof mounting structure for
building not taller than 20m--------------------------11
6.2 Tank Installation ---------------------------------------11
6.2.1 Installation of Tank on flat roof.-------------------11
6.3 Collector Installation------------------------------------11
6.3.1 Installation of Collector on flat roofs--- ----------11
6.4 Positioning for first collector.-------------------------12
6.5 Installation of additional collector for 200/300/500
Lts systems--------------------------------- ------------13
7. Installation of connection Lines------------------14
7.1 Installation of dummy hose pipes-------------------14
7.2 Connecting the cold Water Hose Pipe-------------14
7.3 Connecting the Hot Water Inlet Pipe---------------14
8 Typical Arrangement of Solar Water Heating
System-----------------------------------------------------15
9. Installation& Commissioning of 2-C Systems-16
9.1 Installation of tank and collector --------------------16
9.2 Installation of makeup tank --------------------------16
9.3 Procedure for filling Secondary Circuit in 2-C
Systems--------------------------------------------------------16
9.4 Quantity of DM Water/glycol mixture required for
2-C Systems--------------------------------------------16
9.5 Recommended Properties of Glycol---------------17
9.6 Glycol Health hazard data----------------------------17
9.7 Preventive Measures-----------------------------------17
__________________________________________
10.0 Installation of pressurized Systems---------18
10.1 Installation of Tank and Collector----------------- 18
10.2 Pressurized Hose Pipe Assembly----------------18
10.2.1 Cold Water Pipe ( CWI) Assembly-------------18
10.2.2 Hot Water Pipe Assembly------------------------18
10.2.3 Dummy Connector Assembly--------------------18
11. Commissioning---------------------------------------19
11.1 Securing Mounting Structure with Cement
Concrete--------------------------------------------- -19
12. Important Instructions-----------------------------19
12.1 Instructions to Installers-----------------------------19
12.2 Instructions to Customers-------------------------- 20
12.2.1 System Usage---------------------------------------20
13. Checks after Installation & Commissioning-20
14 Maintenance-------------------------------------------- -20
14.1 Installation of systems-------------------------------20
14.2 Maintenance of Collector----------------------------21
14.3 Maintenance of Tank---------------------------------21
14.4 Procedure for installing Electric Heater----------21
14.4.1 Enamel Tank Systems-----------------------------21
14.4.2 Stainless Tank Systems---------------------------21
14.5 Procedure for removing Sacrificial Anode-------21
15 Trouble Shooting of Solar Thermal Systems-22
16. Environment and disposal-------------------------22
17 Installation and commissioning Certificate---24
18. Warranty Certificate----------------------------------26
Summary of Contents for FCB 120-1V-NB
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