BOS Suspension Factory Series, Service Manual

Page: 24 / 32

24
REASSEMBLY OF ROD CYLINDER SET

Top up the oil level in the cylinder if necessary so that the oil level in the
cylinder is equal to the size of the rod guide

Slowly insert the rod assembly into the cylinder

Move the rod back and forth in the cylinder to expel air

Do this until there are no more bubbles on the surface of the oil
Be sure to keep the rebound stop submerged at all times or air will
be drawn back in between the components. Top up the oil level if
necessary to have an oil height equal to the size of the rod guide.

Once the purge is done, let the air in your canister escape

Maintain the rod in extended position, with the trigger stop immersed
flush with the oil

Gently push the rod guide into the cylinder so as to be able to position
the stop ring
Required tools :
- By hand
Required tools :
- By hand
Required tools :
- Needle