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9

Initial operation 

Connection of a dust collector

Wood dust of certain species (e.g. oak, beech, ash) can cause cancer when inhaled: use a dust collector 1) when using the saw in enclosed spaces, 2) when using 

the saw over extended periods (more than 1/2 hour per day), 3) when cutting oak, beech or ash. 

The dust collector must meet the following requirements: 1) Connectors fitting the suction connector diameters (43mm at sawhead; 58 mm at bevel tilt 

setting), 2) Airflow volume ≥  460 m

3

/h 3) Vacuum at suction connector of saw ≥ 530 Pa. 4) Airspeed at suction connector of saw = 20m/s. Also follow the 

instructions supplied with the dust collector!

Mains connection

Danger! High voltage !

1) Operate this machine in dry surroundings only, 2) Operate the machine only on a power source meeting the following requirements (see also “ Technical 

Specifications") a. mains voltage and system frequency conform to the voltage and frequency shown on themachine's rating label, b. outlets properly installed,

earthed, and tested. 3)  Position power supply cable so it does not interfere with the work and is not damaged. 4) Protect power supply cable from heat, ag

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gressive liquids and sharp edges, 5) Use only rubber-jacketed extension cables of sufficient lead cross-section (3 x 1mm ), 6) Do not pull on power supply cable 

to unplug.

Operation

Danger!

1) Before starting any work, check to see that the safety devices are in proper working order, 2) Use personal protection gear, 3) Assume proper operating posi-

tion: at the front of the saw, in front of the saw, to the side of the line of cut, 4) Risk of crushing! When tilting the sawhead, do not reach into the hinge area or 

under the saw! Hold at sawhead. When pushing the table side extension back, do not reach between extension and table, 5)  If thetype of work requires, use

the following: a. work support - for long stock, which would otherwise fall off the table on completion of the cut,  b. dust collector. 6)  Cut only stock of dimen

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sions that allow for safe and secure holding while cutting, 7)  Use an auxiliary fence if small cutoffs will result when cutting, 8) Saw work pieces conforming to

the following dimensions as described under ”Cutting of Small Cutoffs:

— cutoff <20 mm,

— height > 80mm,

— width> 125 mm,

8) Always hold the workpiece down on the table and do not jam it. Do not attempt to stop the saw blade by exerting lateral pressure. Risk of injury if the saw 

blade is blocked.

Standard cross cuts

Maximum workpiece cross section (dimensions in mm):  Width  approx. = 350 mm / Height approx. = 108 mm 

Starting position:

- Transport locking pin pulled out. Sawhead fully raised.

- Movable fence halves pushed together and arrested in position.

- Cutting depth limiter engaged in outer position.

- Rotating table in 0° position, the lokking screw of the rotating table is tightened.

- Motorhead in vertical (90°) position, bevel tilt locking lever tightened.

- Track arm not extended.

- Locking screw of the track arm loosened (if workpiece width requires).

Cutting the workpiece:

1. Hold workpiece against the fence, 2. For wider workpieces pull sawhead forward (towards the operator) as far as required, 3. Push safety lock to the side and

press and hold the ON/OFF switch, 4. Lower sawhead slowly at the handle; if necessary, push to the rear (away from the operator). When sawing, exert only 

moderate pressure to prevent the motor speed dropping too much, 5. Cut workpiece in a single pass, 6. Release the ON/OFF switch and let the sawhead slowly  

return to its upper starting position.

XIV.

XV.

Summary of Contents for 037590

Page 1: ...Art Nr WWW BORMANNTOOLS COM en el BDX3200 037590 USER S MANUAL v2 1...

Page 2: ...tandard Equipment includes 1 HEX wrench 2 Dust bag 3 Hex Key 4 Vertical Vise Rated voltage 220 V 240 V Frequency 50 Hz Rated Power 2000 Watt No Load Speed 3000 RPM Blade Diameter 305 mm Blade Bore 25...

Page 3: ...uts of strips profiled ledges etc Grooving is also possible as well Only such materials suitable for cutting by the saw blade fitted may be cut see Technical Specifications for available saw blades Th...

Page 4: ...an be caught and drawn in by rotating components no neck ties no gloves no loose fitting clothes contain long hair with hair net Never attempt to cut any workpieces which contain ropes strings cords c...

Page 5: ...whead is lifted up the sawblade must be covered all around Safety lock The safety lock 34 prevents the retractable blade guard from unintentional opening For cutting press the safety lock Only then ca...

Page 6: ...r bevel cuts 47 left thru 47 right with seven positive stops 110 cutting angle range for mitre cuts 50 left thru 60 right with ten positive stops Individually adjustable stops for mitre cuts Soft star...

Page 7: ...king screw 43 needs to be loosened and If necessary the notch lever 42 pushed down Caution In order to prevent the mitre angle from changing during cutting the rotating table a locking screw must be t...

Page 8: ...hich can be arrested by means of a locking screw 47 For making bevel cuts the fence halves must be moved apart and arrested Bevel tilt setting The track arm holder tilts through 47 from vertical to th...

Page 9: ...the hinge area or under the saw Hold at sawhead When pushing the table side extension back do not reach between extension and table 5 If thetype of work requires use the following a work support for l...

Page 10: ...red cut What changes is the direction of cutting through the work piece 1 Hold the work piece firmly against the fence secure withe g a stock clamp 2 Push the sawhead assembly all the was to the rear...

Page 11: ...to remove the movable fence halves before cutting Motor head inclination Width approx Height approx 22 5o left 350 97 22 5o right 350 78 45o left 350 67 45o right 350 35 47o left 350 60 47o right 350...

Page 12: ...ion Rotating table locked in desired position Sawhead tilted to desired angle against the workpiece s sur face and locked Locking screw of the track arm loosened Track arm not extended Cutting the wor...

Page 13: ...Groove workpiece in a single pass 9 Release the ON OFF switch and let the sawhead slowly return to its upper starting position Care and Maintenance DANGER Unplug before servicing Repair and maintenanc...

Page 14: ...lity othe saw would be adversely affected 6 Put outer blade flange 67 on the two flanks must fit over the flats of the saw spindle Danger Fit the inner blade flange correctly Otherwise the saw may be...

Page 15: ...g The drive belt running on the right hand side of the sawhead behind a plastic cover needs to be re tensioned if it can be depressed more than 5 mm halfway between the two pulleys To check re tension...

Page 16: ...r 80 at the 0 position do not tighten locking lever 81 2 Loosen the two pin screws 82 at the rear of the saw by approx one turn 3 Adjust the track arm holder until the saw bladeis at exactly 90 agains...

Page 17: ...ng and maintenance spray Repairs Repairs to electric tools must be carried out by qualified electricians only Electric tools in need of repair can be sent tothe service centre of your country Refer to...

Page 18: ...4 5 M 6 M 7 8 9 10 11 13 14 M 15 15 16 17 18 A 19 20 21 22 23 43 Allen 24 58 mm 25 E Allen BDX3200 radial 22 5o 45o 47o 0 90 60 15 22 5 30 45 50 0 90 1 2 3 Allen 4 220 V 240 V 50 Hz 2000 Watt 3000 RPM...

Page 19: ...WWW BORMANNTOOLS COM 19 EL 1 2 3 4 5 K K 1 2 3 1 2 3 bullet o 18...

Page 20: ...WWW BORMANNTOOLS COM 20 EL 1 2 3 4 5 6 7 8 1 2 1 2 3 4 5 6 7 1 2 1 2 3 4 5 OFF 6 1 2...

Page 21: ...WWW BORMANNTOOLS COM 21 EL 33 34 35 I II III...

Page 22: ...WWW BORMANNTOOLS COM 22 EL 1 38 2 37 3 39 4 5 1 2 800 mm 3 37 4 94 47 47 110 50 60 108 mm 350 mm ON OFF ON OFF 40 ON OFF IV...

Page 23: ...WWW BORMANNTOOLS COM 23 EL 41 50 60 stops 0 15 22 5 31 6 45 60 1 0 5 43 42 push pull M V VI VII VIII IX...

Page 24: ...WWW BORMANNTOOLS COM 24 EL 45 44 46 49 48 47 holder 47 stops 0 22 5 33 9 45 50 51 X XI XII XIII...

Page 25: ...WWW BORMANNTOOLS COM 25 EL A 1 2 1 2 3 1 43 mm 58 mm 2 460 m3 h 3 530 Pa 4 20m s 1 2 3 4 5 3 x 1mm 6 1 2 3 4 5 6 7 8 20 mm 80 mm 125 mm 8 mm 350 mm 108 mm 0 90 1 2 3 ON OFF 4 5 6 ON OFF XIV XV...

Page 26: ...WWW BORMANNTOOLS COM 26 EL ON OFF 52 20 mm 80 mm 125 mm 1 2 3 ON OFF 4 53 5 6 7 ON OFF mm 15o 332 108 22 5o 317 108 31 6o 292 108 45o 242 108 50o 221 108 60o 178 108 1 XVI XVII XVIII XIX...

Page 27: ...COM 27 EL 1 2 3 4 90 5 6 7 55 1 56 54 2 55 3 stops 0 15 22 5 31 6 45 60 90 22 5o 350 97 22 5o 350 78 45o 350 67 45o 350 35 47o 350 60 47o 350 27 mm 1 2 3 4 0 5 6 1 58 2 59 3 4 5 holder stops 0 22 5 33...

Page 28: ...2 332 22 5 317 317 317 317 31 6 292 292 292 292 45 242 242 242 242 50 221 221 221 221 60 178 178 178 178 22 5 22 5 47 47 15 97 78 60 27 22 5 97 78 60 27 31 6 97 78 60 27 45 97 78 60 27 50 97 78 60 27...

Page 29: ...WWW BORMANNTOOLS COM 29 EL 1 60 2 3 4 5 ON OFF 6 7 8 9 ON OFF XXIII XXIV XXV...

Page 30: ...WWW BORMANNTOOLS COM 30 EL 1 63 62 2 Allen 5 mm 61 64 3 4 64 65 66 67 5 6 67 o 69 68 7 66 XXVI XXVII XXVIII XXIX K Allen...

Page 31: ...WWW BORMANNTOOLS COM 31 EL 8 65 9 65 64 llen 10 62 11 5 mm 1 71 70 2 72 3 70 1 73 2 1 74 2 75 3 76 4 77 0 5 6 76 7 75 8 74 XXX XXXI XXXII...

Page 32: ...WWW BORMANNTOOLS COM 32 EL 1 79 2 78 3 79 stops 0 15 22 5 31 6 45 60 stops 1 holder 80 0 81 2 82 3 holder 90 4 82 5 81 6 84 7 83 8 84 holder 0 22 5 33 9 45 XXXIII XXXIX XXXV XXXVI...

Page 33: ...WWW BORMANNTOOLS COM 33 EL Allen service 100 XXXVII...

Page 34: ...WWW BORMANNTOOLS COM 34 EL...

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