Bongard MAJOR Use & Maintenance Download Page 11

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Major

Mada / Semi-auto / auto

Fiche technique / Data sheet / Datenblatt

UTILISATION / USE / BETRIEB

Poids des pâtons / Weight of dough pieces / Gewicht der Teigstücke
Mini

80g

Maxi

1000g

Cadence / Rate / Leistung

(Pâtons de 330g. avant cuisson / loaves of 330g

before baking / Teigstücke 330 Gr. vor dem Backen)

1500 / 1500 / 1800

pièces/hour - Teile/Stunde

Production horaire / Production per hour / Stunde -Produktion

(Pâtons de 550g avant

cuisson / loaves of 550g before baking / Teigstücke 550 Gr. vor dem Backen)

825 Kg

Largeur de tapis / Width of conveyor belty / Teppich-Breite

740 / 750 mm

CARACTERISTIQUES GENERALES /

GENERAL CHARACTERISTICS /

ALLGEMEINE DATEN

Dimension / Dimension / Maße

Sur Mada / With Mada /

Auf Mada

Sur TE / With

conveyor gelt / Auf

Teppich

Sur TE / With

conveyor gelt / Auf

Teppich

Major Mada

Major semi-auto

Major Auto

Hauteur / Height / Höhe

Major

690

Totale / Overall / Gesamt

1530

Alimentation / Infeed / Einlauf

1350

1446

1450

Sortie / Outlet / Ausgang

940

Largeur / Width / Breite

1010

Profondeur / Length / Gesamt

Major

800

1250

Hors tout / Overall / Gesamt

850

Fonctionnelle / Useful / Nutzbare..

1700

Surface au sol / Foor space / Bodenfläche

1,72

Poids / Weight : Gewicht (kg)

136

130

150

DISPOSITIF DE SECURITE

BARRE SENSIBLE

PROTECTION

TUNNEL

140

690

1250

1010

MAJOR AUTO

avec kit séchage feutre (en option)

MAJOR AUTO sur 2TE . avec kit séchage

feutre (en option)

Summary of Contents for MAJOR

Page 1: ...Façonneuse Moulder Langwirkmaschine MAJOR MAJOR ALPHA Réf 21000292 rev 02 Version 16 12 2002 UTILISATION ENTRETIEN USE MAINTENANCE BEDIENUNGSANLEITUNG ...

Page 2: ...1 ...

Page 3: ...ur products in order to ensure your complete satisfaction If operated under the specified conditions the moulder will perform at its best The specialist who has installed and adjusted your machine will explain its setting positions and operation to you Nevertheless you will find this small manual useful as a reminder of the rules to observe in the machine s use and maintenance in order to keep it ...

Page 4: ...e en service 13 Notes 39 Setting the moulder 14 15 Spare parts list 27 30 Special characteristics 12 Use limits Identification plate 4 Wiring diagram 16 18 INHALT Seite Allgemeines 7 8 Auswechseln der Ersatzteile 22 26 Besondere Eigenschaften 12 Datenblatt 9 11 Einstellung 14 15 Elektrische Eigenschaften 6 Ersatzteil Zeichnungen 31 38 Ersatzteilliste 27 30 Gebrauchsgrenzen Typenschild 4 Inbetriebn...

Page 5: ...e Additive enthalten Brot Feingebäck usw vorgesehen Détail de la plaque Signalétique Detail of the descriptive plate Typenschild details 1 Logo 2 Adresse du constructeur 3 Type de la machine 4 Numéro de série 5 Année de fabrication 6 Puissance électrique kW 7 Tension V 8 Intensité A 9 Fréquence Hz 10 Poids en kg 1 Manufacturer s logo 2 Name and address of ma nufacturer 3 Type of machine 4 Sérial n...

Page 6: ...a machine ATTENTION Vérifier qu il n y a pas de corps étranger boulon cale en bois outil dans la machine avant sa mise en route STORAGE CONDITIONS Store in a cool dry place 20 C to 60 C HANDLING The use of a fork lift is strongly advised UNPACKING During unpacking be careful not to damage the contents Remove the wooden blocks that support the rear case during shipment Remember to unbolt the moulde...

Page 7: ...e commande voir figure ci dessous A l aide d un tournevis régler l inten sité 3 suivant le tableau suivant There are two possible wirings Major MANU p 16 ALPHA RTM and MADA Majors p 17 18 REGULATING THE TENSION OF THEMOTORPROTECTIVE SWITCH In case of frequent tripping of the motor protective switch code 21001581 pages 29 34 it is necessary to verify the tension of the contactor To do this it is ne...

Page 8: ...o warp The machine rests on legs with casters It can be used without legs if it is placed on a table It can also be fixed to a rail 2 to 6 meters long See page 35 All delivery rolls as well as all revolving parts are fixed with permanently greased safety ball bearings Movement is performed by motor and trapezoidal belts for primary reduction and flat notched belt for secondary transmission A casin...

Page 9: ... light alloy anti corrosive shields kept in place by three nickelplated braces A motor mounted on a pivotal support plate allowing the tightening of the trapezoidal belt Power of the motor 0 55 kW to 1000 rpm for 50 Hz current MANU Major Entry is through an inclined chute 1 35 m from the ground équipped with a manually controlled safety system Reception on a felt covered folding surface 0 85 m fro...

Page 10: ...is Width of conveyor belty Teppich Breite 740 750 mm CARACTERISTIQUES GENERALES GENERAL CHARACTERISTICS ALLGEMEINE DATEN Dimension Dimension Maße Sur piétement With stand Auf Gestgell Major Manu Major Standard Hauteur Height Höhe Major mm 690 Totale Overall Gesamt mm 1530 Alimentation Infeed Einlauf mm 1350 1446 Sortie Outlet Ausgang mm 880 Largeur Width Breite mm 1010 Profondeur Length Gesamt Maj...

Page 11: ...TIQUES GENERALES GENERAL CHARACTERISTICS ALLGEMEINE DATEN Dimension Dimension Maße Sur Mada With Mada Auf Mada Sur TE With conveyor gelt Auf Teppich Sur TE With conveyor gelt Auf Teppich Major Mada Major semi auto Major Auto Hauteur Height Höhe Major mm 690 Totale Overall Gesamt mm 1530 Alimentation Infeed Einlauf mm 1350 1446 1450 Sortie Outlet Ausgang mm 940 Largeur Width Breite mm 1010 Profonde...

Page 12: ...CARACTERISTIQUES GENERALES GENERAL CHARACTERISTICS ALLGEMEINE DATEN Dimension Dimension Maße Sur piétement With stand Auf gestgell Sur Mada With Mada Auf Mada Sur TE With conveyor gelt Auf Teppich Major Manu Major Mada Major Auto Hauteur Height Höhe Major Alpha mm 690 Totale Overall Gesamt mm 1530 Alimentation Infeed Einlauf mm 1220 1280 Sortie Outlet Ausgang mm 880 940 Largeur Width Breite mm 101...

Page 13: ...me acier recouvert de PVC Racleurs PVC Goulotte de sortie revêtement laine aiguilletée Option tapis d alimentation coton Répartition de la charge au sol Façonneuse MAJOR sur pied 250 kg m2 Niveau sonore Mesures du bruit effectuées suivant les normes ISO DIS 11201 PR EN 312 Mesures effectuées en champ libre sur surface réfléchissante et sur l appareil à vide Distance de mesure 1 m Hauteur de mesure...

Page 14: ...voltage chosen Before switching on the power supply make sure that the motor is spinning in the correct direction To do this 1 Release the heavy belt and let it rest on the entry chute 2 Turn on the machine very briefly about 1 second then turn it off Make sure that the circular belt spins upward toward the top of the machine 3 In case the circular belt spins backwards reverse two input wires 4 Be...

Page 15: ...ezeigt PRODUITS REGLAGE LAMINAGE REGLAGE ALLONGEMENT PRODUCTS SETTINGS FOR ROLLING SETTINGS FOR SHAPING PRODUKTE WALZEN VERLÄNGERN Baguette crue Unbaked baguette Baguette ungebacken 350 g 2 H 00 10 H 00 Pain long cru unbaked long loaf of bread langes Brot ungebacken 530 g 4 H 00 9 H 00 Pain court cru unbaked short loaf of bread kurzes Brot vor dem Backen 530 g 4 H 00 6 H 00 Ficelle crue unbaked fr...

Page 16: ... tight 11 For all these settings operate gradually starting witht those schown on page 14 Settings may vary according to the toughness of the dough and the type of kneading done on leaven direct sponge dough or white bread method IN GENERAL IT IS RECOMMENDED NOT TO KNEAD THE DOUGH TOO VIGOROUSLY AND TO WEIGH AS MANY DOUGH PORTIONS AS POSSIBLE AHEAD OF TIME These settings should be carried out only...

Page 17: ... 16 MAJOR SCHEMA ELECTRIQUE MAJOR ET WIRING DIAGRAM MAJOR AND ELEKTROSCHALTPLAN MAJOR UND MAJOR ALPHA MANU STANDARD MAJOR ALPHA MANU STANDAR MAJOR ALPHA MANU STANDARD ...

Page 18: ... 17 MAJOR SCHEMA ELECTRIQUE MAJOR ET WIRING DIAGRAM MAJOR AND ELEKTROSCHALTPLAN MAJOR UND MAJOR ALPHA MANU STANDARD MAJOR ALPHA MANU STANDAR MAJOR ALPHA MANU STANDARD ...

Page 19: ... 18 MAJOR SCHEMA ELECTRIQUE MAJOR ET WIRING DIAGRAM MAJOR AND ELEKTROSCHALTPLAN MAJOR UND MAJOR ALPHA MANU STANDARD MAJOR ALPHA MANU STANDAR MAJOR ALPHA MANU STANDARD ...

Page 20: ... 19 MAJOR SCHEMA ELECTRIQUE MAJOR ET WIRING DIAGRAM MAJOR AND ELEKTROSCHALTPLAN MAJOR UND MAJOR ALPHA MANU STANDARD MAJOR ALPHA MANU STANDAR MAJOR ALPHA MANU STANDARD ...

Page 21: ... 20 MAJOR SCHEMA ELECTRIQUE MAJOR ET WIRING DIAGRAM MAJOR AND ELEKTROSCHALTPLAN MAJOR UND MAJOR ALPHA MANU STANDARD MAJOR ALPHA MANU STANDAR MAJOR ALPHA MANU STANDARD ...

Page 22: ... 21 MAJOR SCHEMA ELECTRIQUE MAJOR ET WIRING DIAGRAM MAJOR AND ELEKTROSCHALTPLAN MAJOR UND MAJOR ALPHA MANU STANDARD MAJOR ALPHA MANU STANDAR MAJOR ALPHA MANU STANDARD ...

Page 23: ... 22 MAJOR SCHEMA ELECTRIQUE MAJOR ET WIRING DIAGRAM MAJOR AND ELEKTROSCHALTPLAN MAJOR UND MAJOR ALPHA MANU STANDARD MAJOR ALPHA MANU STANDAR MAJOR ALPHA MANU STANDARD ...

Page 24: ... 23 MAJOR SCHEMA ELECTRIQUE MAJOR ET WIRING DIAGRAM MAJOR AND ELEKTROSCHALTPLAN MAJOR UND MAJOR ALPHA MANU STANDARD MAJOR ALPHA MANU STANDAR MAJOR ALPHA MANU STANDARD ...

Page 25: ... 24 MAJOR SCHEMA ELECTRIQUE MAJOR ET WIRING DIAGRAM MAJOR AND ELEKTROSCHALTPLAN MAJOR UND MAJOR ALPHA MANU STANDARD MAJOR ALPHA MANU STANDAR MAJOR ALPHA MANU STANDARD ...

Page 26: ... 25 MAJOR SCHEMA ELECTRIQUE MAJOR ET WIRING DIAGRAM MAJOR AND ELEKTROSCHALTPLAN MAJOR UND MAJOR ALPHA MANU STANDARD MAJOR ALPHA MANU STANDAR MAJOR ALPHA MANU STANDARD ...

Page 27: ...brushed properly to do this it is necessary to remove the protective cover These belts as well as the scraping blades should be removed according to the indications on the diagram below The trapezoidal belt must operate dry If it slips it must simply be stretched again by tipping the motor support plate Never use resin or other products Life expectancy of belts is under normal use regular cleaning...

Page 28: ...entry chute and the upper cover Open the rear remove flour and dough Eingabetrichter sowie obere und hintere Hauben öffnen Teig und Mehlreste entfernen Vérification alignement des tapis Check alignment of belts Den gleichmässigen Bandlauf überprüfen En cas de déport important In case of considerable shifting Wenn notwendig Nettoyage racleurs Clean scraping blades Die Abstreifer reinigen Brossage d...

Page 29: ...t the emergency stop button released check the power supply of the moulder The motor spins but none of the turning parts are moving check the trapezoidal belt on the switch side and the flat notched belt The motor spins but the lower roller doesn t turn check the chain on the switch side The belt spins the wrong direction change two input wires of your moulder One or more belts on the right or the...

Page 30: ...ree the belt by pushing the spanner 25823201 manually toward the back of the machine Take out the belt 3 Changing the trapezoïdal belt page 30 Remove the right guard Loosen the three TH screws fastening the motor support plate ref 26821301 Lift the motor support plate in order to loosen the belt To put it back do the same operations in the opposite order Turn on the machine for a moment to place t...

Page 31: ...d ref 20851201 In order to reassemble these components repeat the above steps in the opposite order Avoid introducing fastening hooks 25810421 and 25810411 crosswise on connecting rod 20851201 Lift the case to pull out the fastening hooks 25810421 25810411 and take the case out on the left in order to clear the axle of the cylinder motor Fully introduce the 6 x 16 cap screws in the fastening hooks...

Page 32: ...ara 3 f Disassemble the motor see para 4 Take off the Ø 12mm rings which hold axles 26853201 page 31 on the pulley side Take out the TH M6x 60 screw of the spanner cylinder 268441801 p 31 Remove the three TH M6 screws witch hold the rolling cage 25820801 p 31 Remove the three M8 Bolts which hold the centering fastening hook 25820701 p 29 g On the control side p 30 Remove the 36 link chain Take out...

Page 33: ... back the case the motor the flat notched belt the pulley the trapezoïdal belt the 36 link chain see paragr 2 3 4 5 and the 17 teeth pinion 26822501 p 30 h Run the machine Make sure that the belt does not slip it must not be too tight either If the belt slides from one side or the other tighten the belt using the tensioning screw TH M6 x 60 on the side toward which the belt is slipping When the be...

Page 34: ... rocker bar is wedged d Take out the screw which holds cubes 26850701 e Take out the screw and nut 28851001 10 Changing of fast feeding belt ALPHA Major only Remove the right guard Remove the fixed cover Looser the stretching screws of the feedind belt Remove the front bar by removing an angle guide Remove the lower infeed roller Rplace the belt Reassemble everything CAUTION At all times before cl...

Page 35: ...26840201 26840502 26841601 26841701 26841801 21001241 26842002 26842151 25842201 26841902 26880002 26880101 21004431 ROULEMENT 6204 2RS1 CYLINDRE MOTEUR CAISSON COMPLET CYLINDRE TENDEUR CAISSON COMPLET PIGNON 17 DTS 2 TROUS PIGNON 17 DENTS 1 TROU BAGUE INT GUIDE TAPIS COURROIE TYPE A33 POULIE MOTEUR Ø 14 ARBRE COMMANDE POULIE CAISSON 28 DTS CYLINDRE MOTEUR TRIANGLE COMP CYLINDRE FOU TRIANGLE COMP ...

Page 36: ... H7 LANGWIRKFÜHRUNG STEUERFÜHRUNG LANGWIRKER WALZWERK SPINDEL MUTTER WÜRFEL DURAL LANGWIRKER WÜRFEL DURAL GEHÄUSE LANGWIRKER SPINDEL MUTT ACHSE ALU KLAUE VERBINDUNGSFLANSCH DREHGRIFF VHT 85 4 TOLERIE VISSERIE RACLEUR PLATES SCREWS BOLTS BLECHTEILE SCHRAUBEN RESSORT SCRAP BLADES SPRINGS ABSTREIFER FEDERN 26811301 26811200 26810701 26811611 26823601 21823901 21824901 26820901 26821001 26821301 26800...

Page 37: ...AINTED REAR HOOD PAINTED SCRAPER PROTECTION PAINTEDHOODHINGE HOOD THRUST PAINTED FASTENING SQUARE FOR CONTROL BOX BACKPLATE CONTROL BOX CONTROL BOX LOAD BAR SCRAPER SQUARE UPPER LEFT SCRAPING BLADE SPRING UPPER RIGHT SCRAPING BLADE SPRING LOWER SCRAPING BLADE UPPER SCRAPING BLADE EXIT CHUTE COMPL ISOREL 730 x 270 AXLE FASTENING ARM PIVOT AXLE FASTENING ARM ZUGFEDER HALTEACHSE AUFNAHMEPLATTE VORNE ...

Page 38: ......

Page 39: ...LINDER COMP MOBILE CYLINDER COMP TRIANGLE SPEC CYL COMP TRIANGLE SPANNER ST FELTED ENTRY CHUTE MADA FELTED ENTRY CHUTE COMP ST EXIT CHUTE COMPL MADA EXIT CHUTE COMPL RTM EXIT CHUTE COMPL HEAVY BELT COMPL PROPEL SHAFT 14 T PULLEY ROLLER 6004 KABELBAUM 380V 50 Hz GEHÄUSE SPANNWALZE GEHÄUSE KOMPL FREIBEWEGLICHE ALZ KOMPL FREILFDEWALZ DREIECKKOMP SPANNWALZEDREIECKKOMPL EINGABETRICHTER STAND EINGABETRI...

Page 40: ...31 VUES ECLATEES EXPLODED VIEW ERSATZTEILZEICHNUNG ...

Page 41: ...32 VUES ECLATEES EXPLODED VIEW ERSATZTEILZEICHNUNG ...

Page 42: ...33 VUES ECLATEES EXPLODED VIEW ERSATZTEILZEICHNUNG LISTE ...

Page 43: ...34 VUES ECLATEES EXPLODED VIEW ERSATZTEILZEICHNUNG LISTE Bloc de commande Control box Steuerungseinheit Plan lamineur inclinable Inclinate laminating plan Halterung Einzugsband ...

Page 44: ...urroie 26802451 poulie 26001691 MAJOR STANDARD Goulotte STD COMPLETE STD chute Eingabetrichter Major Standard Réf 26001521 MAJOR MADA Goulotte MADA complete MADA chute Eingabetrichter MADA Réf 28870623 MAJOR SEMI AUTOGoulotte Semi auto Semi auto chute Eingabetrichter Semi auto Réf 26870622 MAJOR MANU GOULOTTE MANU COMPLETE entry chute Eingabetrichter REF 28870623 ...

Page 45: ...36 MAJOR ALPHA MANU ...

Page 46: ...37 VUES ECLATEES EXPLODED VIEWS ERSATZTEILZEICHNUNG Fixation sous rail Use without underframe Aufstellungsmöglichkeit ...

Page 47: ...LLER BASE 2x 21001351 ROLLER Ø 40 2x 21001361 ROLLERSUSPENSION 2x 21001371 RAIL SUPPORT SR 2x 29800901 COMPLETE RAIL 6 METERS including 21000553 GALVANIZED RAIL 6 METERS 21001381 CONSOLE 3x 21001331 ANGLEPIECE 30x30 2x 21001341 ROLLER BASE 2x 21001351 ROLLER Ø 40 2x 21001361 ROLLERSUSPENSION 2x 21001371 RAIL SUPPORT 3x 29800501 KOMPLETTE SCHIENE LÄNGE 3 METER bestehend aus 21000553 SCHIENE 3 METER...

Page 48: ...39 NOTES NOTES NOTIZEN ...

Page 49: ...40 BONGARD S A F 67810 HOLTZHEIM Tél 03 88 78 00 23 Télex 890 321 Fax 03 88 76 19 18 ...

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