BONFIGLIOLI Vectron ACTIVE CUBE, Applications Manual, Page: 3 / 44

Voorhout • Groningen • Weert • Hoogerheide
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1 General Information about the Documentation 5
1.1 This document ......................................................................................................... 5
1.2 Warranty and liability .............................................................................................. 6
1.3 Obligation ................................................................................................................ 6
1.4 Copyright ................................................................................................................. 6
1.5 Storage .................................................................................................................... 6
2 General safety instructions and information on use 7
2.1 Terminology............................................................................................................. 7
2.2 Designated use ........................................................................................................ 8
2.3 Misuse ...................................................................................................................... 8
2.3.1 Explosion protection .................................................................................................. 8
2.4 Residual risks........................................................................................................... 9
2.5 Safety and warning signs on frequency inverter..................................................... 9
2.6 Warning information and symbols used in the Operating Instructions ................ 10
2.6.1 Hazard classes .........................................................................................................10
2.6.2 Hazard symbols........................................................................................................11
2.6.3 Prohibition signs.......................................................................................................11
2.6.4 Personal safety equipment ........................................................................................11
2.6.5 Recycling .................................................................................................................11
2.6.6 Grounding symbol ....................................................................................................11
2.6.7 ESD symbol .............................................................................................................11
2.6.8 Information signs .....................................................................................................12
2.6.9 Font style in documentation.....................................................................................12
2.7 Directives and guidelines to be adhered to by the operator ................................. 13
2.8 Operator's general plant documentation .............................................................. 13
2.9 Operator's/operating staff's responsibilities ........................................................ 13
2.9.1 Selection and qualification of staff .............................................................................13
2.9.2 General work safety..................................................................................................13
2.10 Organizational measures.................................................................................... 14
2.10.1 General....................................................................................................................14
2.10.2 Use in combination with third-party products .............................................................14
2.10.3 Transport and storage ..............................................................................................14
2.11 Handling and installation ................................................................................... 15
2.11.1 Electrical connections ...............................................................................................15
2.11.1.1 The five safety rules ..........................................................................................15
2.11.2 Safe operation..........................................................................................................16
2.11.3 Maintenance and service/troubleshooting ..................................................................17
2.11.4 Final decommissioning..............................................................................................17
3 Introductory information about winder applications 18
3.1 Configurations for winder applications ................................................................. 18
3.2 Software identification .......................................................................................... 18
3.3 Operating behavior ................................................................................................ 19
3.4 Control inputs and outputs.................................................................................... 20
3.4.1 Control terminals......................................................................................................20
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Wi nding Drive
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4 Applications 22
4.1 Example: Indirect traction control ........................................................................ 22
4.2 Example: Dancer control ....................................................................................... 23
4.3 Example: Unwinding at constant speed ................................................................ 24
5 Function blocks 25
5.1 Dancer control ....................................................................................................... 25
5.1.1 General control parameters.......................................................................................25
5.1.2 Parameters for limitation of controller output and ramping..........................................26
5.1.3 Behavior in an emergency stop or stop ......................................................................26
5.1.4 Parameters for weighting and inversion of the controller output ..................................26
5.1.5 Output values ..........................................................................................................27
5.2 Diameter calculator ............................................................................................... 27
5.2.1 Parameters for both operation modes........................................................................27
5.2.2 Parameters for Operation Mode 1 – Sensor................................................................29
5.2.3 Parameters for Operation Mode 10 – Estimation .........................................................29
5.2.4 Output values ..........................................................................................................31
5.2.5 Actual value parameters from diameter calculation.....................................................32
5.3 Electronic gear (speed setpoint) ........................................................................... 32
5.3.1 Parameter................................................................................................................32
5.3.2 Output values ..........................................................................................................33
5.4 Limitation of web tension (Tension Setpoint)....................................................... 34
5.4.1 Calculation of static torque for Parameter 861............................................................34
5.5 Compensation calculator (Torque Compensation) ................................................ 35
5.5.1 Compensation of system losses .................................................................................35
5.5.1.1 Compensation of static frictional losses ...............................................................35
5.5.1.2 Compensation of dynamic frictional losses...........................................................36
5.5.2 Compensation of acceleration torque.........................................................................37
5.5.2.1 Compensation of constant acceleration torque.....................................................37
5.5.2.2 Compensation of diameter-dependent acceleration torque ...................................38
5.5.2.3 Limit for detection of acceleration process...........................................................39
5.5.2.4 Current limitation...............................................................................................39
5.5.3 Output of compensation calculator ............................................................................39
6 Overview of sources 40
7 Actual values 40
8 Parameter 41
4 ACU
Winding Drive
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