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ACTIVE CUBE
Application ManualWinding DriveFrequency inverter 230 V / 400 V
Page 1: ...Power Control Green Solutions T 31 0 88 7865800 F 31 0 88 7865899 E info elsto eu elsto eu ACTIVE CUBE Application Manual Winding Drive Frequency inverter 230 V 400 V...
Page 2: ...tion signs 12 2 6 9 Font style in documentation 12 2 7 Directives and guidelines to be adhered to by the operator 13 2 8 Operator s general plant documentation 13 2 9 Operator s operating staff s resp...
Page 3: ...ation 29 5 2 4 Output values 31 5 2 5 Actual value parameters from diameter calculation 32 5 3 Electronic gear speed setpoint 32 5 3 1 Parameter 32 5 3 2 Output values 33 5 4 Limitation of web tension...
Page 4: ...nstructions are supplied for optional components for the frequency inverter These manuals complement the operating instructions and the Quick Start Guide for the frequency inverter Application manual...
Page 5: ...ear repair work at the machine plant not carried out properly or in time catastrophes by external impact and force majeure 1 3 Obligation These Operating Instructions must be read before commissioning...
Page 6: ...n maintenance and service repair and troubleshooting Based on their qualification and or know how Skilled Personnel must be capable of identifying defects and assessing functions Qualified Electrician...
Page 7: ...ers and are exclusively intended for commercial use as per EN 61000 3 2 No capacitive loads may be connected to the frequency inverter The technical data connection specifications and information on a...
Page 8: ...uency inverter if no external disconnection de vice was installed by the operator Electrostatic charging Touching electronic components entails the risk of electrostatic discharges Thermal hazards Ris...
Page 9: ...ularly important information DANGER Identification of immediate threat holding a high risk of death or serious injury if not avoided WARNING Identification of immediate threat holding a medium risk of...
Page 10: ...eaning No switching it is forbidden to switch the ma chine plant assembly on 2 6 4 Personal safety equipment Symbol Meaning Wear body protection 2 6 5 Recycling Symbol Meaning Recycling to avoid waste...
Page 11: ...quency inverter easier 2 6 9 Font style in documentation Example Font style Use 1234 bold Representation of parameter numbers Parameter italic Font Times New Roman Representation of parameter names P...
Page 12: ...ersonnel The staff must not be under the influence of any drugs Note the minimum age required by law Define the staff s responsibility in connection with all work on the frequency inverter clearly Wor...
Page 13: ...ables or filters In order to enable optimum system compatibility BONFIGLIOLI VECTRON GmbH offers compo nents facilitating commissioning and providing optimum synchronization of the machine plant parts...
Page 14: ...ronments If seals are removed from the case this can result in the warranty becoming null and void 2 11 1 Electrical connections The five safety rules must be complied with Never touch live terminals...
Page 15: ...before starting electrical or mechanical work on the frequency inverter Even after this waiting time make sure that the equipment is deenergized in accordance with the safety rules before starting the...
Page 16: ...y be carried out by the manufac turer or persons authorized by the manufacturer Check protective equipment regularly Before performing any maintenance work the machine plant must be disconnected from...
Page 17: ...er application in field oriented control for synchronous machines 617 Winder application in sensor less field oriented control for synchronous machines 3 2 Software identification The software install...
Page 18: ...as definition of sense of rotation via control unit 14 Control KP Cont Direction KP Commands Start and Stop via the control unit or digi tal signals definition of sense of rotation only via con trol...
Page 19: ...er supply switched off Verify safe isolation from power supply 3 4 1 Control terminals The wiring diagram describes the default assignment of control terminals and functions According to the requireme...
Page 20: ...10A 4 Digital inputs 1 X210A 5 X210A 6 X210A 7 Control terminal X210B X210B 1 Digital Input 1 X210B 2 Digital Input STOB second shut down path safety rele vant X210B 3 Digital output 1 X210B 4 Multifu...
Page 21: ...available The function block Speed Setpoint converts the Line Setpoint into a Reference Frequency such that the winder drive wants to wind 5 10 faster than necessary at all times The function block Te...
Page 22: ...to ensure that the working range is al ways above the current impression range i e the motor speed in sensor less configurations is high er than the speed set in Parameter Frequency Limit 624 4 2 Exam...
Page 23: ...rheide T 31 0 88 7865800 I elsto eu 4 3 Example Unwinding at constant speed The unwinding speed is to be kept at a given speed If a diameter sensor is available this can simply be realized as follows...
Page 24: ...tings No Identifier 800 PID Controller Enable Sources logic table 7 Off Parameter Source Reference Value 801 reads the reference value of the controller from a percentage source A fixed value or the v...
Page 25: ...e Parameter Unit Setting range Default settings No Identifier 811 Enable Ramping Sources logic table 6 On 810 Ramp Increment Hz s 0 01 999 99 15 00 812 Limit Ramp Switch Off 0 00 100 00 8 00 813 Limit...
Page 26: ...ing range Default settings No Identifier 880 Mode Diameter Calculator 0 1 10 0 Off Operation Modes of Parameter 880 0 off Diameter Calculator is off 1 Sensor Diameter is measured by a sensor 10 Estima...
Page 27: ...ter time constant ms 8 32000 32 It must be noted that the filters for the analog inputs are active too Thus the per centage used for calculation of the diameter is already filtered Error message diame...
Page 28: ...300 00 0 00 894 Percentage Value at Dmax 300 00 300 00 100 00 It must be noted that the characteristic of the analog inputs are included in the calcula tion of the percentage Percentages at Dmin and...
Page 29: ...le of parameterization of 883 and 884 If the line speed is 1000 mm s the speed sensor at a clamping roll with a diameter of 100 mm will supply the following frequency 1000 mm s 3 1831 s 1 100 mm Since...
Page 30: ...rces in Parameters Reset Dact to Dmin 889 and Reset Dact to Dmax 890 If the relevant parameter has value TRUE the diameter is preset to Dmin or Dmax The preset has priority over calcula tion The diame...
Page 31: ...ng any frequency source with factors and adding an offset if necessary In this way a line speed can be considered as a pilot value for the winding pro cess or winding at a fixed line speed can be achi...
Page 32: ...requency Hz 50 00 50 00 0 00 836 Activate Frequency Offset Sources logic table 7 Off Parameter setup Parameters Gear Factor Numerator at Dmin 832 and Gear Factor Denominator at Dmin 833 are normally s...
Page 33: ...ate Torque Limitation 860 Parameter Unit Setting range Default settings No Identifier 860 Activate Torque Limitation Sources logic table 7 Off The value for torque limitation is made up of a constant...
Page 34: ...and a dynamic speed dependent value for compensation of system losses is configured System losses are the components of the torque to be applied which don t contribute neither to acceleration of the d...
Page 35: ...approx 0 Then deactivate the speed controller again i e limitation of torque to 0 by the following settings Parameter 860 6 On Parameter 861 0 To verify the setup accelerate to different reference sp...
Page 36: ...accelerate the empty winder to rated speed Parameter Unit Setting range Default settings No Identifier 870 Mech Time Constant at Dmin ms 0 60000 0 Adjustment Parameter 870 To identify and verify the...
Page 37: ...or Operation Mode 10 Estimation Compensation via Parameter 871 The function is only useful if the mass density of the winding material does not change i e when the same material is wound up The maximu...
Page 38: ...eviation for Comp Accel eration Hz 0 00 999 99 1 00 5 5 2 4 Current limitation Via Parameter Current Limit for Compensation 872 the reference current which is output by the compensation calculator can...
Page 39: ...1 Speed Factor at Dact Q 8942 Speed Factor at Dact filtered with P 895 Q 8943 Torque Factor at Dact Q 8944 Torque Factor at Dact filtered with P 895 Diameters mm Q 8960 Diameter Dact Q 8961 Diameter D...
Page 40: ...itch On 0 00 100 00 10 00 5 1 2 815 Adapt Output by Diameter Sources logic table 7 Off 5 1 4 830 Activate el Gear Sources logic table 7 Off 5 3 1 831 Source Frequency Setpoint Source frequency table 9...
Page 41: ...um Frequency for Calcula tion Hz 0 00 999 99 0 50 0 887 Dmin mm 1 2000 85 5 2 1 888 Dmax mm 1 65535 600 5 2 1 889 Reset Dact to Dmin Sources logic table 7 Off 0 890 Reset Dact to Dmax Sources logic ta...
Page 42: ...time 16 DC link 15 Decommissioning 17 Designated use 8 diameter 31 diameter calculation 31 Diameter calculator 27 Diameter Calculator 33 diameter filter 28 diameter dependent acceleration torque 38 di...
Page 43: ...nce frequency source 32 Reference values for line speed 30 Remote Contacts 19 Residual risks 9 responsibilities 13 retrofits 13 risks 9 S Safe operation 16 safety 13 Safety General 7 safety instructio...
Page 44: ...en lineaire aandrijvingen componenten en regelaars Engineering en productie van speciale aandrijvingen Engineering en productie van besturingsoplossingen en paneelbouw Verkoop van frequentieregelaars...
