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GSS2520JA 
Owner’s Manual 

18

 

Troubleshooting 

 
 

Problem 

Possible Cause 

Prevention/Cure

 

 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 

B

urner will not light using knobs or 

igniter. 

 

Wires and/or electrode covered with 
cooking residue. 
 
Electrode and burners are wet. 
 
Electrode cracked or broken – 
sparks at crack. 
 
Wire loose or disconnected.

 

Clean wire and /or electrode with  
rubbing alcohol. 
 
Wipe dry with cloth. 
 
Replace electrode. 
 
 
Reconnect wire or replace electrode/ 
wire assembly. 

Burner will not light using a match.

No gas flow. 
 
 
 
 
 
Coupling nut and regulator not fully 
connected. 
 
 
 
Obstruction of gas flow. 
 
 
Disengagement of burner to valve. 
 
Spider webs or insect nest in venturi.
 
Burner ports clogged or blocked. 
 

Check if propane tank is empty. If 
empty, replace or refill. If propane 
tank is not empty, refer to 

Excessive 

flow safety valve reset procedure 

on page 16. 
 
Turn the coupling nut about one-half 
to three quarters additional turn until 
solid stop. Tighten by hand ONLY - 
do not use tools. 
 
Clear burner tubes. 
Check for bent or kinked hose. 
 
Reengage burner and valve. 
 
Clean venturi. 
 
Clean burner ports. 

New burner may have residual 
manufacturing oils. 
 
Spider webs or insect nest in 
venturi. 
 
Food residue, grease or seasoning 
salt on burner. 
 
Poor alignment of valve to burner 
venturi. 
 
 
High or gusting winds. 
 
 
Low on propane gas. 
 
Excess flow valve tripped. 

Burn grill for 15 minutes with the lid 
closed. 
 
Clean venturi. 
 
 
Clean burner. 
 
 
Assure burner venturi is properly  
engaged with valve. 
 
 
Turn front of grill to face wind or 
Increase flame height. 
 
Replace or refill propane tank. 
 
Refer to the 

Excessive flow safety 

valve reset procedure

on page 16.

Flame is yellow or orange. 

 
 
 
 
 
 
 
 
 
 
 
 

Flame blow out.

 

Irregular flame pattern, flame does not 
run the full length of burner. 

Burner ports are clogged or blocked.

 

Clean burner ports. 

 

Tank out of gas 
Excess flow safety device 
may have been activated. 

Check for gas in propane tank. 
Refer to the 

Excessive flow safety 

valve reset procedure 

on page

 

16.

Sudden drop in gas flow or 
reduced flame height   

Clean burner ports. 

Summary of Contents for GSS2520JA

Page 1: ...an accumulate and cause asphyxiation DO NOT use in or on boats or recreational vehicles MODEL GSS2520JA SAVE THESE INSTRUCTIONS FOR FUTURE REFERENCE IF YOU ARE ASSEMBLING THIS UNIT FOR SOMEONE ELSE GI...

Page 2: ...p 3 Clean up grease build up to avoid grease fire and cover your grill to prevent rust Always read and understand the WARNINGS and INSTRUCTIONS that are contained in this manual before attempting to u...

Page 3: ...ackage Contents 5 Hardware Contents 6 Assembly Instructions 7 Operating Your Grill 13 Connecting Gas Cylinder 13 Checking for Leaks 14 Lighting Your Grill 14 Excess flow safety valve reset procedure 1...

Page 4: ...th propane gas only propane gas cylinder not included 10 Do not attempt to attach this grill to the self contained propane system of a camper trailer motor home or house 11 Do not use charcoal or ligh...

Page 5: ...any other heat generating appliance because of the danger of starting a fire Always confirm that the installation of this grill conforms with the requirements of all local codes or in the absence of...

Page 6: ...ating plate 4 PCS D Cart back panel 1 PC P Cooking grid 2 PCS E Front beam 1 PC Q Warming rack 1 PC F Spare tank rejector 1 PC R Grease cup support 1 PC G Gas tank bracket 1 PC S Grease cup 1 PC H Doo...

Page 7: ...D 8 PCS EE 12 PCS FF 4 PCS GG 4 PCS HH 1 PCS Hardware listed above is not scaled to exact size A screwdriver is required on assembly and is included for your convenience M6 Flat Washer M6 x 15 Bolt M4...

Page 8: ...c Tighten two bolts using the screwdriver provided AA M6 x 15 Bolt 4 PCS Step 3 Cart back panel assembly a Align the holes on cart left panel B with the holes on the cart back panel D b Insert one M6...

Page 9: ...olts using the screwdriver provided Step 4 Front beam assembly a Align the holes on cart left panel B with the holes on front beam E b Insert one M6 x 15 bolt AA one M6 flat washer CC and one M6 lock...

Page 10: ...on right side shelf K with the extended bolt from the body assembly Push the right side shelf down until locked into place and insert one M4 bolt AA into the pre drilled hole c Tighten the bolts by ha...

Page 11: ...ock washer FF and M4 nut GG into each lower side of bolt BB e Go back to tighten all the bolts using the screwdriver provided f Connecting ignition line with the electrode Step 10 Install the valve wi...

Page 12: ...n all the bolts using the screwdriver provided Step14 Install the grease pan stopper a Insert the grease pan and heat insulator assembly into the grill body from back side b Align the holes on the gre...

Page 13: ...ized parts can create an unsafe condition and environment Left Side Right Side Step16 Tank clip assembly and gas tank installation a Insert the tank clip T into the hole beside the tank seat on cart b...

Page 14: ...of this grill Never store a spare propane cylinder in the vicinity of this grill or in the vicinity of another potential heat source Never fill the propane cylinder beyond 80 full This grill is design...

Page 15: ...ce A clogged burner tube can lead to a fire beneath the appliance 2 All valves must be in the OFF position 3 Open cylinder valve 4 Ignite only the burners you wish to use using the same method for eac...

Page 16: ...tick then insert a match into the end of lighting stick Light the match 3 Once lit place the flame to reach the burner ports See diagram to upper right 4 Press the control knob and rotate it countercl...

Page 17: ...clockwise to the HIGH position and then press and turn it to OFF Never force the knob without pressing it This could damage the valve 2 Promptly turn the gas supply to the OFF position at the propane...

Page 18: ...ely dry Interior of grill bottom Remove residue using brush scraper and or cleaning pad Wash with a dishwashing detergent and hot water solution Rinse with water and let dry Cooking Grates The porcela...

Page 19: ...stop Tighten by hand ONLY do not use tools Clear burner tubes Check for bent or kinked hose Reengage burner and valve Clean venturi Clean burner ports New burner may have residual manufacturing oils...

Page 20: ...me states do not allow the limitation or exclusion of incidental or consequential damages so the above limitations or exclusions may not apply to you This warranty gives you specific legal rights and...

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