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GSS2520JA 
Owner’s Manual 

13

 

The propane gas supply cylinder used must be constructed and marked in accordance with the 

Specifications for Propane 

Gas Cylinders

 of the U.S. Department of Transportation (DOT). Only cylinders with a listed overfill prevention device (OPD) 

and marked “propane” may be used. Cylinders with an OPD will have valve handles with three “lobes” (prongs). 

 

 
The pressure regulator and hose assembly supplied with the outdoor cooking gas appliance must be used. Replacement 
pressure regulators and hose assembly must be those specified by the outdoor cooking gas appliance manufacturer. Use only 
20-pound cylinders equipped with a cylinder connection device compatible with the connection for outdoor cooking 
appliances. The cylinder must include a collar to protect the cylinder valve. The gas cylinder should not be dropped or handled 
roughly. If the appliance is not in use, the gas cylinder must be disconnected. 

 

 
Storage of the appliance indoors is permissible ONLY if the cylinder is disconnected and removed from the appliance. 
Cylinders must be stored outdoors and out of the reach of children. Cylinder must not be stored in a building, garage or other 
enclosed areas. Your cylinder must never be stored where temperatures can reach over 125°F.

 

 

Before connecting, make sure there is no debris caught in the head of the gas cylinder, regulator valve or in the head of the 
burner and burner ports. Connect regulator valve and hand tighten firmly. Disconnect the propane cylinder from the regulator 
valve when the grill is not in use. DO NOT obstruct the flow of combustion air or ventilation air to the grill. The propane 
cylinder must be arranged for vapor withdrawal and equipped with a listed overfill prevention device (OPD).

 

DANGER:

 

A fire causing death or serious injury may occur if the following is not followed exactly:   

Never store or use gasoline or other volatile substances in the vicinity of this grill.

 

Never store a spare propane cylinder in the vicinity of this grill, or in the vicinity of another potential heat source. 

 

Never fill the propane cylinder beyond 80% full. 
This grill is designed to connect to a standard 20 lb L.P. cylinder only, please refer to the Step 13 of assembly instructions for the 
installation. 

WARNING:

   

Don’t store spare gas cylinder in or near grill.   
 

Connecting Gas Cylinder 

 

LP (Propane) Gas Supply Connection

 

1.  Always place the propane cylinder on the tank holder under the cart. 
2.  Always confirm that all burner control knobs are in the OFF position before activating the gas supply. 
3.  Before connection, be sure that there is no debris caught in the head of the gas cylinder, head of   

the regulator valve, or in the head of the burner and burner ports.   

4.  Always connect the gas supply regulators as follows: 

Insert the nipple of the valve coupling into the tank valve and tighten the connection collar   
by turning it clockwise with one hand while holding the regulator with the other hand. 
(See diagram to right.) 

5.  Disconnect the propane cylinder from the regulator valve when the grill is not in use. 
6.  Do not obstruct the flow of combustion air and ventilation air to the grill. 
7.  Keep ventilation openings of the cylinder enclosure free and clear from debris. 
8.  Place dust cap on cylinder valve outlet whenever the cylinder is not in use. Install only the type of dust cap on cylinder valve 

outlet that is provided with the cylinder valve. Other types of caps or plugs may result in leakage of propane. 

 

DANGER:

 

To prevent fire or explosion hazard when testing for a leak: 

1.  Always perform the “leak test“ below before lighting the grill and each time the cylinder is connected for use. 
2.  Do not smoke or allow other sources of ignition in the area while conducting a leak test.   
3.  Conduct the leak test outdoors in a well-ventilated area. 
4.  Do not use matches, lighters or a flame to check for leaks. 
5.  Do not use grill until all leaks have been stopped. If you are unable to stop a leak, disconnect the propane supply, call for gas 

appliance service or your local propane gas supplier. 

6.  

 

Summary of Contents for GSS2520JA

Page 1: ...an accumulate and cause asphyxiation DO NOT use in or on boats or recreational vehicles MODEL GSS2520JA SAVE THESE INSTRUCTIONS FOR FUTURE REFERENCE IF YOU ARE ASSEMBLING THIS UNIT FOR SOMEONE ELSE GI...

Page 2: ...p 3 Clean up grease build up to avoid grease fire and cover your grill to prevent rust Always read and understand the WARNINGS and INSTRUCTIONS that are contained in this manual before attempting to u...

Page 3: ...ackage Contents 5 Hardware Contents 6 Assembly Instructions 7 Operating Your Grill 13 Connecting Gas Cylinder 13 Checking for Leaks 14 Lighting Your Grill 14 Excess flow safety valve reset procedure 1...

Page 4: ...th propane gas only propane gas cylinder not included 10 Do not attempt to attach this grill to the self contained propane system of a camper trailer motor home or house 11 Do not use charcoal or ligh...

Page 5: ...any other heat generating appliance because of the danger of starting a fire Always confirm that the installation of this grill conforms with the requirements of all local codes or in the absence of...

Page 6: ...ating plate 4 PCS D Cart back panel 1 PC P Cooking grid 2 PCS E Front beam 1 PC Q Warming rack 1 PC F Spare tank rejector 1 PC R Grease cup support 1 PC G Gas tank bracket 1 PC S Grease cup 1 PC H Doo...

Page 7: ...D 8 PCS EE 12 PCS FF 4 PCS GG 4 PCS HH 1 PCS Hardware listed above is not scaled to exact size A screwdriver is required on assembly and is included for your convenience M6 Flat Washer M6 x 15 Bolt M4...

Page 8: ...c Tighten two bolts using the screwdriver provided AA M6 x 15 Bolt 4 PCS Step 3 Cart back panel assembly a Align the holes on cart left panel B with the holes on the cart back panel D b Insert one M6...

Page 9: ...olts using the screwdriver provided Step 4 Front beam assembly a Align the holes on cart left panel B with the holes on front beam E b Insert one M6 x 15 bolt AA one M6 flat washer CC and one M6 lock...

Page 10: ...on right side shelf K with the extended bolt from the body assembly Push the right side shelf down until locked into place and insert one M4 bolt AA into the pre drilled hole c Tighten the bolts by ha...

Page 11: ...ock washer FF and M4 nut GG into each lower side of bolt BB e Go back to tighten all the bolts using the screwdriver provided f Connecting ignition line with the electrode Step 10 Install the valve wi...

Page 12: ...n all the bolts using the screwdriver provided Step14 Install the grease pan stopper a Insert the grease pan and heat insulator assembly into the grill body from back side b Align the holes on the gre...

Page 13: ...ized parts can create an unsafe condition and environment Left Side Right Side Step16 Tank clip assembly and gas tank installation a Insert the tank clip T into the hole beside the tank seat on cart b...

Page 14: ...of this grill Never store a spare propane cylinder in the vicinity of this grill or in the vicinity of another potential heat source Never fill the propane cylinder beyond 80 full This grill is design...

Page 15: ...ce A clogged burner tube can lead to a fire beneath the appliance 2 All valves must be in the OFF position 3 Open cylinder valve 4 Ignite only the burners you wish to use using the same method for eac...

Page 16: ...tick then insert a match into the end of lighting stick Light the match 3 Once lit place the flame to reach the burner ports See diagram to upper right 4 Press the control knob and rotate it countercl...

Page 17: ...clockwise to the HIGH position and then press and turn it to OFF Never force the knob without pressing it This could damage the valve 2 Promptly turn the gas supply to the OFF position at the propane...

Page 18: ...ely dry Interior of grill bottom Remove residue using brush scraper and or cleaning pad Wash with a dishwashing detergent and hot water solution Rinse with water and let dry Cooking Grates The porcela...

Page 19: ...stop Tighten by hand ONLY do not use tools Clear burner tubes Check for bent or kinked hose Reengage burner and valve Clean venturi Clean burner ports New burner may have residual manufacturing oils...

Page 20: ...me states do not allow the limitation or exclusion of incidental or consequential damages so the above limitations or exclusions may not apply to you This warranty gives you specific legal rights and...

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