BOMBARDIER outlander max 800 Operator'S Manual Download Page 88

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R: Reverse

This allows the vehicle to go backward. The

vehicle speed is limited.

N: Neutral

This position disengages the transmission to

allow manual vehicle movement.

H: High gear

This selects the high speed range of the

transmission in the gear box. It is the normal

driving speed range. It allows the vehicle to

reach its maximum speed.

L: Low gear

This selects the low speed range of the trans-

mission in the gear box. It is the working po-

sition. It allows the vehicle to move slowly with

the maximum traction and power.

NOTE:

Use the low speed range to pull any

load or to climb a steep incline.

6) Multifunction Switch

The multifunction switch is located on the left

side of handlebar.

TYPICAL
1. Multifunction switch

The controls located on this multifunction

switch are:

Headlamp Switch

Located on the top of multifunction switch.

Place headlamp switch to LO for the low

beam and taillight. Place headlamp switch to

HI for the high beam and taillight.

TYPICAL
1. Headlamp switch

2. Low beam position

3. High beam position



WARNING

Before moving vehicle in reverse, ensure

the path behind is clear of obstacles or by-

standers. Remain seated.

V07I02Y

V07I03Y

3 2

Summary of Contents for outlander max 800

Page 1: ......

Page 2: ...ATH Keep this Operator s Guide with the vehicle at all times WARNING Disregarding any of the safety precautions and instructions contained in this Operator s Guide Safety Videocassette and on product labels could cause injury including the possibility of death WARNING This ATV may exceed the performance of other ATVs you may have ridden in the past This is a high performance ATV designed for use b...

Page 3: ... should be interpreted by the reader as a warning which if not followed may result in injury including the possibility of death In Canada products are distributed by Bombardier Recreational Products Inc BRP In USA products are distributed by BRP US Inc The following trademarks are the property of Bombardier Recreational Products Inc Outlander ROTAX XP S TTI DESS The Safety Alert Symbol indicates a...

Page 4: ...document the masculine is used to denote the mascu line or feminine The information and components system de scriptions contained in this document are cor rect at the time of publication Bombardier Recreational Products Inc however main tains a policy of continuous improvement of its products without imposing upon itself any obligation to install them on products previ ously manufactured Due to la...

Page 5: ... 48 General Operating and Safety Precautions 48 Uphill Driving 48 Downhill Driving 49 Side Hilling 49 Drop Offs 49 Riding Techniques 49 Routine Maintenance 56 HANG TAG 57 LOCATION OF THE IMPORTANT LABELS 58 SAFETY TRAINING INTRODUCTION 64 Objective 64 Sections Covered 64 Time Required 64 SECTION I GENERAL SAFETY INFORMATION 65 Objective 65 Outline 65 Expected Results 66 SECTION II BOMBARDIER 2 UP ...

Page 6: ... VEHICLE INFORMATION HOW TO IDENTIFY YOUR ATV 80 Engine and Vehicle Identification Number Location 80 Compliance Label 80 EMISSION REQUIREMENTS 81 CONTROLS INSTRUMENTS EQUIPMENT 82 1 Throttle Lever 84 2 2WD 4WD Selector 84 3 Brake Lever 84 4 Brake Lever Lock 85 5 Transmission Lever 85 6 Multifunction Switch 86 7 Speedometer 88 8 12 Volt Power Outlet 92 9 Ignition Switch 93 10 Fuel Tank Cap 93 11 B...

Page 7: ...the Engine 109 Shifting the Transmission 109 2WD 4WD Selector 109 Winch Operation 110 Stopping the Engine 110 Post Operation Care 110 SPECIAL PROCEDURES 111 Flooded Engine Drowned Mode 111 Engine Overheat 111 Turn Over 111 ATV Immersion 112 Storage and Preseason Preparation 112 CARGO AND TRANSPORTATION 113 Cargo 113 Transportation 114 TROUBLESHOOTING 115 SPECIFICATIONS 118 MAINTENANCE INFORMATION ...

Page 8: ...Bearing Condition 138 Tires Wheels 139 STEERING SYSTEM 140 Throttle Cable Lubrication 140 Throttle Lever Adjustment 142 SUSPENSION 143 Lubrication 143 Inspection 143 Adjustment 143 BRAKE 144 Front and Rear Brakes 144 Brake Fluid Replacement 144 BODY FRAME 145 Engine Area 145 Hitch Trailer Ball Condition 145 Chassis Fasteners 145 Seat Fasteners 145 Vehicle Cleaning and Protection 145 WARRANTY BRP I...

Page 9: ...amage vehicle components NOTE Indicates supplementary information needed to fully complete an instruction Although the mere reading of such informa tion does not eliminate the hazard the under standing and application of the information will promote the correct use of this vehicle To fully appreciate the pleasures enjoyment and excitement of using this vehicle there are some basic rules that MUST ...

Page 10: ...to the area Riding conditions vary from place to place Each is subject to weather conditions which may radically change from time to time and from season to season Riding on sand is different than riding on snow or through forests or marshes Each location may require a greater degree of awareness and skill Show good judgement Always proceed with caution Please do not take any unnecessary risks tha...

Page 11: ...9 SAFETY INFORMATION ...

Page 12: ...box is installed in place of rear seat Passenger The passenger should be 12 years old or more and must be capable of keeping his feet on footrests and his hands on grab handles at all times when he is seated on this vehicle Passenger should always hold on to rear passenger grab handles Never hold on to the operator Passenger should pay attention to vehicle and operator movements Passenger should a...

Page 13: ...e Never operate the vehicle without the passenger s seat or the storage box properly installed Never carry passenger on this vehicle if the storage box is installed in place of rear seat The vehicle handling stability and braking distance may be affected when riding with a pas senger Safely reduce speed when riding with a passenger Allow greater distance for braking Never operate this vehicle on a...

Page 14: ... or make sudden gear changes Never go over the top of any hill at high speed Always keep in mind that you are carrying a passenger Always follow proper procedures for going down hills and for braking on hills as described further in this Operator s Guide Check the terrain carefully before you start down any hill Shift operator and passenger weight backward Never go down a hill at high speed Avoid ...

Page 15: ...there are no obstacles or people behind the vehicle when you operate in reverse When it is safe to proceed in reverse go slowly Take account that the passenger can obstruct your view Always use the size and type tires specified further in this Operator s Guide Always maintain proper tire pressure as described further in this Operator s Guide Never modify this vehicle through improper installation ...

Page 16: ...risk of an accident is greatly increased if the operator does not know how to operate this vehicle properly in different situations and on different types of terrain with or without pas senger HOW TO AVOID THE HAZARD Beginning and inexperienced operators should complete the training course offered by BRP They should then regularly practice the skills learned in the course and the operating tech ni...

Page 17: ...ion can lead to severe injury or death of the child Even though a child may be within the age group for which this vehicle is recommended he may not have the skills abilities or judgment needed to operate this vehicle safely and may be involved in a serious accident HOW TO AVOID THE HAZARD No one under 16 should operate this vehicle V00A01Q ...

Page 18: ...D No one under 12 should be riding on this vehicle V00A1BQ WARNING POTENTIAL HAZARD Failure to respect the physical limitations of the passenger WHAT CAN HAPPEN A passenger that cannot completely lean his feet on footrests can be ejected when riding on uneven terrain HOW TO AVOID THE HAZARD The passenger must be capable of keeping his feet on the footrests and his hands on grab handles at all time...

Page 19: ...ngers HOW TO AVOID THE HAZARD Never carry more than one passenger Even with a long seat that provides unrestricted op erator movement it is not designed nor intended to carry more than one operator and one passenger The passenger must be used the designated passenger s seat when he is seated on the vehicle When the storage box is installed in place of rear seat the vehicle becomes a ONE RIDER vehi...

Page 20: ...ated passenger s seat could impair vehicle stability which could lead to a loss of control suffer injury from impact on hard surfaces Could cause an accident resulting in harm to you and or your passenger HOW TO AVOID THE HAZARD Passenger must always remain seated on designated passenger s seat with feet firmly plant ed on footrests and always hold on to the grab handles V00A2DQ ...

Page 21: ... designed for off road use only not for use on pavement Paved surfaces may seriously affect handling and control of the ATV and may cause the vehicle to go out of control HOW TO AVOID THE HAZARD Never operate the ATV on any paved surfaces including sidewalks driveways parking lots and streets V00A1DQ ...

Page 22: ... highways WHAT CAN HAPPEN You can collide with another vehicle HOW TO AVOID THE HAZARD Never operate this ATV on any public street road or highway even a dirt or gravel one In many states or provinces it is illegal to operate ATVs on public streets roads and highways V00A1EQ ...

Page 23: ...severe head injury or death in the event of an accident riding without eye protection can result in an accident and increases the chances of a severe injury in the event of an accident riding without protective clothing increases the chances of severe injury in the event of an accident HOW TO AVOID THE HAZARD Always wear an approved helmet that fits properly You should also wear eye protection gog...

Page 24: ... fall off Could seriously affect your judgment Could cause you to react more slowly Could affect your balance and perception Could result in an accident or death of passenger and or operator HOW TO AVOID THE HAZARD The operator and the passenger should never consume alcohol or drugs before or while riding this vehicle V00A07Q ...

Page 25: ...an result in an accident HOW TO AVOID THE HAZARD Always travel at a speed which is proper for the terrain visibility and operating conditions and your experience The vehicle handling stability and braking distance may be affected when riding with a pas senger Safely reduce speed when riding with a passenger Allow greater distance for braking V00A08Q ...

Page 26: ...heelies jumps and other stunts WHAT CAN HAPPEN Increases the chance of an accident for the operator and the passenger including an over turn HOW TO AVOID THE HAZARD Never attempt stunts such as wheelies or jumps Do not try to show off V00A1GQ ...

Page 27: ...condition Always follow the inspection and maintenance procedures and schedules described further in this Operator s Guide WARNING POTENTIAL HAZARD Riding on frozen waterways WHAT CAN HAPPEN Severe injury or death can result if the vehicle and or operator and or passenger break through the ice HOW TO AVOID THE HAZARD Never ride this vehicle on a frozen surface before you are sure the ice is thick ...

Page 28: ...your ability to control the vehicle or could cause you to lose your balance and fall off the vehicle If you remove a foot from the footrests your foot or leg may come into contact with the rear wheels which could injure you or cause an accident HOW TO AVOID THE HAZARD Operator and passenger must always keep both hands on the handlebars or on grab handles and both feet on the footrests during vehic...

Page 29: ...e to react Could result in the vehicle overturning passenger ejection or loss of control HOW TO AVOID THE HAZARD Go slowly and be extra careful when operating on unfamiliar terrain Always be alert to changing terrain conditions when operating the vehicle Do not forget the operator is responsible for the safety of his passenger Safely reduce speed when riding with a passenger V00A1IQ ...

Page 30: ... an overturn or passenger ejection HOW TO AVOID THE HAZARD Do not operate on excessively rough slippery or loose terrain until you have learned and practiced the skills necessary to control this vehicle on such terrain Always be especially cautious on these kinds of terrain Do not forget the operator is responsible for the safety of the passenger In doubt disembark the passenger before operating o...

Page 31: ... for turning as described further in this Operator s Guide Practice turning at low speeds before attempting to turn at faster speeds Do not forget the operator is responsible for the safety of the passenger Never perform this maneuver with a passenger Always remember that the vehicle handling stability and braking distance may be affected when riding with a passenger Do not turn at excessive speed...

Page 32: ...OID THE HAZARD Never operate this vehicle on hills too steep for the vehicle or for your abilities Practice without and with passenger on smaller hills before attempting larger hills Always remember that even if this vehicle can climb some steep hills it is not recommended to climb such hills with a passenger always disembark him before attempting this maneuver Show good judgement V00A1LQ ...

Page 33: ...s responsible for the safety of the passenger In doubt disembark him before climbing hill Always remember that the vehicle handling stability and braking distance may be affected when riding with a passenger Never climb hills with excessively slippery or loose surfaces Shift operator and passenger weight forward Never open the throttle suddenly or make sudden gear changes The vehicle could flip ov...

Page 34: ...the terrain carefully before you start down any hill Do not forget the operator is responsible for the safety of the passenger In doubt disembark him before climbing hill Always remember that the vehicle handling stability and braking distance may be affected when riding with a passenger Shift operator and passenger weight backward The passenger must hold the grab handles firmly Never go down a hi...

Page 35: ...mpt to turn the vehicle around on any hill until you have mastered the turning technique as described further in this Operator s Guide on level ground Be very careful when turning on any hill Avoid crossing the side of a steep hill if possible When crossing the side of a hill Always follow proper procedures as described further in this Operator s Guide Avoid hills with excessively slippery or loos...

Page 36: ...fter you are stopped First disembark the passenger then dismount on uphill side or to a side if pointed straight uphill If you begin rolling backwards Operator and passenger must keep their weight uphill Never open the throttle suddenly or make sudden gear changes The vehicle could flip over backwards Never apply the rear brake while rolling backwards Apply the front brake gradually When fully sto...

Page 37: ...e for the safety of his passenger In doubt disembark him before riding over obstacles Always remember that the vehicle handling and stability may be affect ed when riding with a passenger Before operating in a new area check for obstacles Never attempt to ride over large obstacles such as large rocks or fallen trees When you go over obstacles always follow proper procedures as described further in...

Page 38: ...tion HOW TO AVOID THE HAZARD Never slide or skid with passenger Always remember that the vehicle handling and stability may be affected when riding with a passenger Learn to safely control skidding or sliding by practicing at low speeds and on level smooth terrain On extremely slippery surfaces such as ice go slowly and be very cautious in order to reduce the chance of skidding or sliding out of c...

Page 39: ... fast flowing water or in water deeper than that specified further in this Operator s Guide Check water depth and current before you attempt to cross any water Water should not go above footrests Remember that wet brakes may have reduced stopping ability Test your brakes after leaving water If necessary apply them several times to let friction dry out the pads Do not forget allow greater distance ...

Page 40: ...hit an obstacle or person behind the vehicle resulting in serious injury HOW TO AVOID THE HAZARD When you select reverse gear make sure there are no obstacles or people behind the vehicle When it is safe to proceed go slowly Take account that the passenger can obstruct your view V00A1TQ ...

Page 41: ...his vehicle or operation of this vehicle with improper or uneven tire pressure may cause loss of control and increases the risk of an accident HOW TO AVOID THE HAZARD Always use the size and type of tires specified further in this Operator s Guide for this vehicle Always maintain proper tire pressure as described further in this Operator s Guide V00A0OQ ...

Page 42: ...ns could lead to an accident HOW TO AVOID THE HAZARD Never modify this vehicle through improper installation or use of accessories All parts and accessories added to this vehicle should be approved by BRP and should be installed and used according to instructions If you have questions consult an authorized Bombardier ATV dealer Do not install passenger seat or use the racks to carry more than one ...

Page 43: ...THE HAZARD Never exceed the stated load capacity for this vehicle including operator and passenger as well as other loads and added accessories Cargo should be properly distributed and securely attached Reduce speed when carrying cargo or pulling a trailer Allow greater distance for braking Always follow the instructions in this Operator s Guide for carrying cargo or pulling a trailer V00A1UQ ...

Page 44: ... inflammable or dangerous material can lead to explosions WHAT CAN HAPPEN This can cause serious injury or death HOW TO AVOID THE HAZARD Never transport inflammable or dangerous material WARNING Indicates a potential hazard that if not avoided could result in serious injury or death V03M01Q ...

Page 45: ...y result in injury including death Become completely familiar with the operational controls and the general operation of the vehicle before venturing into off road conditions Practice driving in a suitable area free of hazards and feel the response of each control Drive at low speeds Higher speeds require greater experi ence knowledge and suitable riding conditions The vehicle handling stability a...

Page 46: ...properly secured to the racks If you are pulling a trailer or other equip ment ensure it respects the tongue capac ity and towing capacity Ensure trailer is properly secured to hitch Look and feel for loose parts while engine is off Check fasteners Ensure the path of travel is free of persons and obstacles Check operation of ignition switch start button engine stop switch headlamps taillight and i...

Page 47: ...ovide you protection from some of the minor hazards you may encounter en route Operator and passenger must never wear loose clothing such as a scarf that may get entangled in the vehicle or on tree branches and shrubs Depending on conditions antifogging goggles or sun glasses may be required Different colored lenses available for goggles or sunglasses help you distinguish terrain variations Sungla...

Page 48: ...ling a Trailer Riding this vehicle with a trailer substantially increases the risk of toppling especially on inclined slopes If a trailer is used behind the vehicle make sure that its hitch is compatible with the one on the vehicle Make sure the trailer is horizontal with the vehicle In some instances a special extension may have to be installed on the vehicle hitch Use security chains to secure t...

Page 49: ... can get additional gasoline and oil Be prepared for the possible conditions you may encounter An emergency first aid kit should always be a consideration Environment One of the benefits of this vehicle is that it can take you off the beaten path away from most communities However you should always respect nature and the rights of others to enjoy it Do not ride in environmentally sensitive areas D...

Page 50: ...in tipover or rollover The vehicle handling stability and braking distance may be affected when riding with a passen ger Safely reduce speed when riding with a passenger Allow greater distance for braking Never operate the vehicle if the controls do not function normally When operating in reverse check that the path behind the vehicle is free of people or obstacles Proceed slowly and avoid sharp t...

Page 51: ...p is sharp or deep the vehicle will nose dive and tipover Riding Techniques Riding your vehicle too fast for the conditions may result in injury Apply only enough throttle to proceed safely Statistics show that high speed turns usually result in mishaps and injury Always remember that this vehicle is heavy Its pure weight alone may entrap you should it fall and pin you down This vehicle is not des...

Page 52: ...ntrol of the ATV Riding on roads or soft shoulders may confuse other road users espe cially if your lights are on If you have to cross a road the lead driver should get off his vehicle then observe and give direction to the other riders The last person after crossing then assists the lead driver to cross Do not travel on sidewalks They are designated for pedestrian use Water can be a unique hazard...

Page 53: ... again will possibly result in an uncontrolled slide and tipover of the vehicle or passenger ejection Slush should be avoided at all times since it could block the operation or controls of the vehicle Never attempt this maneuver with a passenger Always remember that the vehicle handling and stability may be affected when riding with a passenger Sand and riding on sand dunes or on snow is another u...

Page 54: ...s fallen trees slippery surfaces fences posts and embankments and depressions You should avoid them whenever possible Remember that some obstacles are too large or dangerous to cross and should be avoided The operator is responsible for the safety of the passenger and in doubt disembark him before getting through the obstacles Small rocks or fallen trees may be safely crossed approach at a 90 angl...

Page 55: ...vehicle to lift from the ground and fall back on you If the hill is too steep and you cannot proceed or the vehicle begins to roll backwards apply the brake being careful not to slide Dismount passenger first then use the U turn or K turn while walking back next to the vehicle on the up hill side and with a hand on the brake lever slowly back the rear of the vehicle toward the top of the hill then...

Page 56: ...with a passenger If you decide to keep your passenger he must synchronize his movements with yours Operator and passenger must keep their body weight rearwards Apply the brake gradually to prevent skidding Do not coast down the slope using solely engine compression or in neutral gear While reading this Operator s Guide remember that WARNING Indicates a potential hazard that if not avoided could re...

Page 57: ...passenger he must synchronize his movements with yours This is one of the most risky types of riding since it may drastically change the balance of the vehicle It should be avoided wherever possible If it is necessary to do so however it is important that the operator and the passenger ALWAYS keep their body weight on the upside of the slope and be prepared to dismount on that side should the vehi...

Page 58: ...f the vehicle to increase speed and performance may violate the terms and con ditions of your vehicle limited warranty In addition certain modifications including the removal of engine or exhaust components are illegal under most laws Changing the wheel and or tire size may affect the stability of the vehicle Incorrect tire pressure may lead to blow outs or cause a tire to move around on its rim a...

Page 59: ...hen carrying a passenger dismount passenger when con ditions require make sure passenger reads and understands this label and passenger safety label LOCATE AND READ OPERATOR S GUIDE FOLLOW ALL INSTRUCTIONS WARNINGS WARNING This hangtag is not to be removed before sale NO OPERATOR UNDER AGE 16 NO PASSENGER UNDER AGE 12 NEVER CARRY MORE THAN ONE PASSENGER BOMBARDIER 2 UP ATV SAFETY TRAINING IS MANDA...

Page 60: ...nd should be considered permanent parts of the vehi cle If missing or damaged they can be replaced free of charge See an authorized Bombardier ATV dealer NOTE The following illustrations used in this Operator s Guide are a general representation only Your model may differ TYPICAL ...

Page 61: ...59 ...

Page 62: ...RNINGS WARNING WARNING OPERATOR UNDER 16 Operating this vehicle if you are under age of 16 increases the chance of SEVERE INJURY or DEATH to both rider and passenger NEVER operate this vehicle if you are under age 16 NEVER carry more than one passenger CAUTION ATV MUST be stopped before shifting lever Always apply foot brake to shift from Park P and Neutral N CAUTION Mechanical damage may occur if...

Page 63: ... DEATH ALWAYS maintain proper tire pressure as shown Inflate at max pressure when loaded with cargo NEVER set tire pressure below minimum It could cause the tire to dislodge from the rim NEVER exceed the vehicle load capacity of XXX kg XXX lb including weight of operator cargo accessories and trailer tongue weight ATV LOADING and TRAILER TOWING Cargo passenger loading or trailer towing can affect ...

Page 64: ...OIL IDLE SPEED SPARK PLUG TYPE SPARK PLUG GAP SEE OPERATOR S GUIDE FOR MAINTENANCE SPECIFICATIONS SEE OPERATOR S GUIDE FOR MAINTENANCE SPECIFICATIONS BOMBARDIER RECREATIONAL PRODUCTS INC ENGINE FAMILY FEL ENGINE DISPLACEMENT EXHAUST EMISSION CONTROL SYSTEM FUEL ENGINE OIL IDLE SPEED SPARK PLUG TYPE SPARK PLUG GAP EMISSION CONTROL INFORMATION THIS VEHICLE MEETS U S ENVIRONMENTAL PROTECTION AGENCY A...

Page 65: ...63 SAFETY TRAINING ...

Page 66: ...Successful completion of the training course is required to complete the sale of the 2 UP vehicle The 2 UP vehicle allows you to ride with one passenger Remember you should never al low passengers on an ATV not specifically de signed for such use Sections Covered 1 General Safety Information 2 Bombardier 2 UP vehicle Safety Video cassette 3 Operator s Guide Review 4 Hands on Riding Time Required A...

Page 67: ...otrests at all times and why your passenger should al ways hold the grab handles while riding 4 Why you and your passenger should not use alcohol or drugs prior to operating your vehicle 5 Why you should not ride on paved surfaces B CPSC Statistics The CPSC has published statistics of injury and death suffered by riders of ATVs during the last 5 years January 1997 December 2001 1 417 200 ATV relat...

Page 68: ...wner s permission Do not ride in areas where your 2 UP ve hicle might cause permanent damage Do not attempt maneuvers that exceed your ability Always know where you are and where you are going Expected Results Upon completion of this section you should Know the current injury and death statis tics as published by the CPSC Know BRP s policy toward drivers under 16 years of age and passengers under ...

Page 69: ...d your passenger must keep your feet on your respective footrests at all times and your passenger should always hold the grab handles Starting Procedure The proper method for starting the vehicle Uphill and Downhill Riding The proper method of travelling up and down hills with or without a passenger Backing Up The proper method for backing up Side hilling The proper method for traversing a hill wi...

Page 70: ... the important points of the Operator s Guide 1 Table of Contents 2 Notice Page 3 Special Safety Messages 4 Operation Warnings 5 Warning Labels 6 Vehicle Identification Number 7 Controls Instruments Equipment 8 Break In Period 9 Pre Operation Check 10 Operating Instructions 11 Special Procedures 12 Post Operating Care 13 Cargo and Transportation 14 Maintenance Expected Results Upon completion of t...

Page 71: ...sleeve shirt 6 Long Pants 7 Elbow pads optional 8 Knee pads optional 9 Kidney belt optional C Basic Maneuvers Drive the course performing all of the basic maneuvers described in the attached DRIVING MANEUVER LIST without a passenger 1 Dealer representative demonstrates each of the maneuvers first 2 You perform the maneuver without passenger after being shown how 3 Dealer representative checks off ...

Page 72: ...ch maneuver and then have the trainee repeat the following mini mum number of repetitions Maneuver 1 Starting and stopping practice on a large oval course minimum repetition once counter clockwise and once clockwise TYPICAL 1 Stop here Maneuver 2 Turning left and right figure 8 s minimum repetition three times TYPICAL 1 2 laps or more 2 Finish of 1st maneuver V01A4FY START FINISH 6 m 20 1 1 6 m 20...

Page 73: ... two counterclockwise TYPICAL 1 Reverse range Maneuver 4 Slalom minimum repetition three times TYPICAL 1 Finish of last maneuver While reading this Operator s Guide remember that V01A4HY START FINISH 1 V01A4IY START FINISH 1 WARNING Indicates a potential hazard that if not avoided could result in serious injury or death ...

Page 74: ...t right or straight on command 3 Finish of last maneuver 4 Instructor signal panic turnout Maneuver 6 Riding over obstacle minimum repetition once with left wheels once with right wheels and once with both wheels TYPICAL 1 Finish of last maneuver 2 Obstacle V01A4JY START FINISH 3 1 4 2 V01A4KY START FINISH 1 2 1 5 m 5 1 8 m 6 1 2 m 4 ...

Page 75: ...direction TYPICAL 1 Down 2 Uphill 3 Stop and start here A Traverse Maneuver 8 U turn and K turn minimum repetition one time TYPICAL U TURN TYPICAL K TURN V01A4LY 1 2 3 FINISH START A 9 m 30 V01A5SY Uphill 2 4 m 8 START FINISH 2 4 m 8 START FINISH Uphill V01A4MZ ...

Page 76: ... passenger while riding the 2 UP vehicle Discuss local state and federal laws pertaining to ATV use Discuss what areas are acceptable to ride in Section II Bombardier 2 Up Vehicle Safety Videocassette Review the Bombardier 2 UP vehicle Safety Videocassette with your trainee Make sure to answer any questions your trainee may have IMPORTANT This 2 UP vehicle Safety Training Course is mandatory and m...

Page 77: ...d stopping practice on a large oval course minimum repetition once counterclock wise and once clockwise Should have a starting area long enough so the operator has enough time to think about the next maneuver before he has to execute it Should incorporate a braking area at least 9 m 30 ft long in which the trainee will have to negotiate a stop in a straight line from various speeds 2 Turning Turni...

Page 78: ... to practice traversing minimum repetition once each direction If there is no hill available make sure to review the description of the maneuver in the Operator s Guide with the trainee 8 K Turn and U Turn Where there is a hill available of approximately 8 incline or less the course should be set up to use the hill to practice K turns and U turns minimum repetition one time If there is no hill ava...

Page 79: ...__________________________________________________ EXERCISE PASS FAIL 1 Starting and stopping 2 Turning 3 Sharp turns 4 Slalom 5 Quick stops 6 Riding over obstacles 7 Traversing hills if there is no hill available make sure to review the description of the maneuver in the Operator s Guide with the trainee 8 K turn and U turn if there is no hill available make sure to review the description of the ...

Page 80: ...78 ...

Page 81: ...79 VEHICLE INFORMATION ...

Page 82: ...P Inc if the engine iden tification number EIN or vehicle identifica tion number VIN is removed or mutilated in any way We strongly recommend that you take note of all the serial numbers on your ve hicle and supply them to your insurance com pany Engine and Vehicle Identification Number Location TYPICAL 1 EIN Engine Identification Number 2 VIN Vehicle Identification Number 3 Model Compliance Label...

Page 83: ...ng to the instructions supplied A non compliance Red Label as well as a Green Label is obtained annually during California Vehicle registration The appropriate label is denoted by the vehicle identification number in the 8th character detailed herein VEHICLE CATEGORY VIN 8th CHARACTER Non complying Red Label Must denote a C or 3 Complying Green Label Any alphanumeric designation other than a C or ...

Page 84: ...82 CONTROLS INSTRUMENTS EQUIPMENT NOTE Some controls instruments equipment are optional ...

Page 85: ...83 While reading this Operator s Guide remember that WARNING Indicates a potential hazard that if not avoided could result in serious injury or death ...

Page 86: ... lector allows to choose between 2WD and 4WD 1 Selector 2 2WD position 3 4WD position 3 Brake Lever Located on the left side of handlebar When the brake lever is compressed the front and rear brakes are applied When released the brake lever should automatically return to its original position Braking effect is proportional to the force applied on the lever and to the type and condition of the terr...

Page 87: ...letely stop vehicle then move lever to the de sired position Do not force lever If unable to shift rock the vehicle back and forth to move the gears in the transmission and try again SHIFT PATTERN CAUTION Always completely stop the vehi cle and apply the brake prior to moving the transmission lever P Park This position locks the transmission to help prevent vehicle movement Always use when the veh...

Page 88: ...slowly with the maximum traction and power NOTE Use the low speed range to pull any load or to climb a steep incline 6 Multifunction Switch The multifunction switch is located on the left side of handlebar TYPICAL 1 Multifunction switch The controls located on this multifunction switch are Headlamp Switch Located on the top of multifunction switch Place headlamp switch to LO for the low beam and t...

Page 89: ...stop switch This switch can be used to stop engine and as an emergency control NOTE While engine can be stopped by turn ing ignition key OFF we recommend the en gine be stopped by the engine stop switch To stop engine fully release throttle lever then use the engine stop switch Start Button Located above engine stop switch TYPICAL 1 Start button 2 Engine stop switch To start engine place the engin...

Page 90: ...onic multi function speedometer It is backlit every time the ignition switch is turned ON TYPICAL 1 Display selector button 2 Pointer mode display 3 Transmission position display 4 Multi function display 5 Fuel level display 6 4WD indicator lamp 7 Low fuel level indicator lamp 8 Check engine indicator lamp 9 High beam indicator lamp WARNING Never activate the override button while throttle is open...

Page 91: ...meter pointer has two modes it can show vehicle speed or engine revolution per minute 1 Pointer To change pointer from one mode to the other do the following change speedometer multi function display to the odometer ODO mode push and HOLD display selector button for 2 seconds to change mode Speed Mode In this mode the pointer indicates the speed of the vehicle The speedometer measures speed from 0...

Page 92: ...yed either in miles or kilometers It can be used to establish a fuel tank range or distance between 2 way points for in stance Push and HOLD display selection button for 2 seconds to reset the trip meter Hour Meter TRIP TIME The hour meter records vehicle running time when the electrical system is activated It can be used to establish traveling time between 2 way points for instance Push and HOLD ...

Page 93: ...ignition key has a bad contact remove and clean key PARK BRAKE Is displayed when parking brake is applied for more than 15 seconds LO BATT Low battery voltage check battery voltage and charging system HI BATT High battery voltage check battery voltage and charging system LOW OIL 1 Engine low oil pressure stop engine immediately and check oil level HI TEMP 2 Engine is overheating refer to ENGINE OV...

Page 94: ... this indicator is ON it indicates an engine fault code look for message in multi function display When this indicator blinks it indicates that the LIMP HOME mode is activated refer to TROUBLESHOOTING for more details When this indicator is ON it indicates high intensity is selected on the headlamps and ignition key is in LIGHTS position 8 12 Volt Power Outlet It is located on the console Convenie...

Page 95: ...e one from another vehicle cannot be used on your vehicle ex cept if it was programmed this way However the DESS brings a great flexibility You can buy additional ignition keys and have them programmed for your vehicle 10 Fuel Tank Cap The fuel tank cap is located on the left side of the rear fender CAUTION Never place anything over fuel tank cap because the vent hole on the top of fuel tank cap c...

Page 96: ... keep your feet and the passenger s feet stable 1 Operator s footpeg 2 Passenger s footpeg 13 Grab Handles The grab handles are located on each side of passenger s seat 1 Grab handles 2 Passenger s seat The grab handles must be used by the pas senger to hold on firmly during vehicle opera tion 14 Passenger s Seat Storage Box The passenger s seat is designed specially to allow a secure and pleasant...

Page 97: ...t until you can release the front retaining device then completely remove passenger s seat Passenger s Seat Installation Insert passenger s seat positioning tubes into rear fender provided holes 1 Holes for passenger s seat positioning tubes When seat rests in its position firmly push seat down to latch NOTE A distinctive snap will be felt Double check that the seat is secure by giving it a tug to...

Page 98: ...tch To open storage box unhook the rubber latch 1 Rubber latch 15 Operator s Seat NOTE To remove the operator s seat the passenger s seat or storage box removal is necessary Seat Removal To remove the operator s seat push its latch forward This latch is located underneath the rear of seat 1 Seat latch Pull seat rearward Continue lifting movement until you can release the front retaining device the...

Page 99: ...in hooks 2 Hooks 16 Access Panel The access panel is located on the front fend er between front racks To open the panel unlatch lift then remove it completely 1 Access panel 2 Front racks 3 Latch This panel allows an easier access to the ser vice compartment The service compartment contains different maintenance items like rear brake fluid reservoir radiator cap coolant res ervoir and fuse holders...

Page 100: ...ip ment Install the proper ball size as per trailer manufacturer recommendations Refer to SPECIFICATIONS for carrying loads and towing recommendations TYPICAL 1 Trailer hitch NOTE Follow manufacturer instructions for proper attachment WARNING When engine is running always engage the PARK position on the transmission le ver before opening cover Never leave any heavy or loose breakable objects in th...

Page 101: ...NCE for details The fuse holders are located in the front ser vice compartment and at the back near bat tery FRONT FUSES LOCATION 1 F1 Ignition coils 5 A 2 F2 Fan 20 A 3 F3 Fuel injectors 5 A 4 F4 Speedometer speed sensor tail lamp 7 5 A 5 F5 Fuel pump 7 5 A 6 F6 Engine Control Module ECM 5 A 7 F7 Accessories 20 A REAR FUSES LOCATION 1 F8 Main 30 A F9 Main accessories 30 A WARNING In order to avoi...

Page 102: ...sorber key 1 fuse 30 A 1 fuse 20 A 1 fuse 15 A 1 23 Dipstick Located on the right side of engine Allow to check the oil level in the engine 1 Dipstick Refer to LIQUID to check the engine oil level correctly 24 Winch XT Models Located behind front skid plate 1 Winch 2 Front skid plate 3 Fairlead 4 Winch hook 25 Winch Control Switch XT Models Located on the left side of the handlebar To take out wir...

Page 103: ...26 Fairlead XT Models Located on the front of skid plate The fairlead is used to prevent the damages to the vehicle and guide the wire rope into the winch 1 Winch 2 Front skid plate 3 Fairlead 4 Winch hook ...

Page 104: ... stroke engine oil that meets or exceeds the requirements for API service classification SG SH or SJ Always check the API service label on the oil container to be sure it includes the letters SG SH or SJ Only use high quality high detergent oil WARNING Indicates a potential hazard that if not avoided could result in serious injury or death OCTANE NUMBER Inside North America 87 R M 2 Outside North ...

Page 105: ...the en gine gearbox with an improper level may se verely damage engine gearbox Wipe off any spillage RH SIDE OF ENGINE 1 Dipstick With vehicle on a level surface and engine cold not running check the oil level as fol lows 1 Unscrew dipstick then remove it and wipe clean 2 Reinstall dipstick screw in it completely 3 Remove and check oil level It should be near or equal to the upper mark TYPICAL 1 F...

Page 106: ...l level by removing the gearbox oil level plug 1 Oil level plug 2 Oil drain plug The oil should be level with the bottom of the oil level hole Refill as required until gearbox oil level flows through oil level hole To change gearbox oil refer to MAINTE NANCE section Engine Coolant Recommended Coolant Always use ethylene glycol antifreeze con taining corrosion inhibitors specifically for in ternal ...

Page 107: ...different fluids for topping up Fluid Level With vehicle on a level surface check brake fluid in reservoirs for proper level They should be above MIN mark Add fluid as required Do not overfill Clean filler cap before removing CAUTION Use only DOT 4 brake fluid from a sealed container Do not use brake fluid tak en from old or already opened containers NOTE A low level may indicate leaks or worn bra...

Page 108: ...106 Battery This vehicle is equipped with a dry type bat tery that requires no maintenance Refer to MAINTENANCE to removal installa tion instructions ...

Page 109: ...belt requires a break in period of 50 km 30 miles Avoid strong acceleration decel eration pulling a load or high speed cruising 10 Hour Inspection NOTE The 10 hour inspection is at the ex pense of the vehicle owner As with any precision piece of mechanical equipment we suggest that after the first 10 hours 300 km 185 mi or 30 days after the purchase whichever comes first your vehicle be inspected ...

Page 110: ... storage compartment cover are properly latched Ensure that the operator s and either the passenger s seat or the storage box are in place and properly latched If you transport cargo respect load capac ity Ensure cargo is properly secured to the racks If you are pulling a trailer or other equip ment ensure it respects the tongue capac ity and towing capacity Ensure trailer is properly secured to h...

Page 111: ...efore operating the ATV Gradually press the throttle lever to increase engine speed and thus engaging the continu ously variable transmission CVT At the opposite when the throttle lever is re leased the engine speed decreases Using the Reverse CAUTION When changing from forward to reverse or vice versa always completely stop the vehicle and apply the brake prior to moving the transmission lever Th...

Page 112: ...ch to OFF Remove key from ignition switch Post Operation Care When vehicle is used in salt water environ ment beach area launching loading boats etc rinsing the vehicle with fresh water is necessary to preserve vehicle and its compo nents Metallic parts lubrication is highly rec ommended Use BOMBARDIER LUBE P N 293 600 016 or an equivalent This must be performed at the end of each operat ing day W...

Page 113: ...isplay Try the following Check and clean radiator fins See MAINTE NANCE section as possible Reduce vehicle speed but try to keep vehicle moving to supply air to radiator If engine is still overheating after approximately one minute stop vehicle and set transmission to PARK Stop engine Place the ignition switch to ON position DO NOT RESTART ENGINE YET The radiator fan will cool the radiator Let eng...

Page 114: ...edure is not followed Storage and Preseason Preparation When a vehicle is not in use for more than one month proper storage is a necessity See an authorized Bombardier ATV dealer for proper procedures When using your ATV after storage a prepa ration is required See an authorized Bombar dier ATV dealer for proper procedures WARNING Have an authorized Bombardier ATV deal er inspect fuel system integ...

Page 115: ...d on the rack s before operating the vehicle Safely reduce speed according to terrain conditions when carrying cargo or pulling a trailer Allow greater distance for breaking Always secure cargo as low as possible on the rack s to reduce the effect of a higher center of gravity Failure to follow the recommendations here could cause changes in vehicle han dling which could lead to an accident result...

Page 116: ...ont bumper and rear bumper CAUTION Attaching vehicle at other loca tions may damage the vehicle Unload racks before transporting the vehicle Front Location TYPICAL Rear Location TYPICAL WARNING Never tip this vehicle on end for transport ing We recommend that you carry the ve hicle in its normal operating position on all four wheels V00A174 WARNING Do not tow this vehicle behind a car or oth er ve...

Page 117: ...s wet when removed Refer to SPECIAL PROCEDURES 2 No fuel to the engine spark plugs dry when removed Check fuel tank level A failure of the fuel pump may have occurred Contact an authorized Bombardier ATV dealer 3 Spark plug ignition no spark Check main fuse condition Remove spark plugs then reconnect to ignition coil Check that ignition switch and or engine stop switch is are at the ON position St...

Page 118: ...tact an authorized Bombardier ATV dealer 6 Engine is under a protection mode Check speedometer multi function display for messages Speedometer CHECK ENGINE indicator lamp is on and multi function display shows CHECK ENGINE or LIMP HOME contact an authorized Bombardier ATV dealer Engine backfire 1 Exhaust system leakage Contact an authorized Bombardier ATV dealer 2 Engine is running too hot See ENG...

Page 119: ...cator lamp is on and multi function display shows CHECK ENGINE or LIMP HOME contact an authorized Bombardier ATV dealer Transmission lever is hard to move 1 Transmission gears are in a position that prevents the transmission lever to work Rock the vehicle back and forth to move the gears in the transmission and allow the transmission lever to be set 2 CVT dirty or wear Contact an authorized Bombar...

Page 120: ...m TRANSMISSION Transmission Continuously Variable Transmission CVT sub transmission w high low park neutral and reverse COOLING Type Liquid cooled Radiator Front mounted with thermostatic fan CARBURATION Carburetion EFI 46 mm throttle body 1 injector per cylinder Idle speed 50 1250 RPM Fuel pump Make Bosh Type Electrical in fuel tank ELECTRICAL Magneto generator Make Denso Type 400 W 6000 RPM Igni...

Page 121: ...A F7 accessories 20 A F8 main 30 A F9 main accessories 30 A DRIVE TRAIN Front differential Shaft driven single auto lock differential shear pump Rear axle Shaft driven Turning radius 1 83 m 72 in SUSPENSION Front Type Double A Arm Travel 203 mm 8 in Rear Type TTI Independent Travel 228 6 mm 9 in TIRES Make Carlisle ACT Type Radial Pressure Up to 272 kg 600 lb Front 34 kPa 5 PSI maximum 31 kPa 4 5 ...

Page 122: ... included with rear racks 23 kg 50 lb DIMENSIONS Dry mass 313 kg 689 lb Overall length 2 39 m 94 in Overall width 1 17 m 46 in Overall height 1 14 m 45 in Seat height 877 mm 35 in Wheel base 1 50 m 59 in Wheel track Front 965 mm 38 in Rear 914 mm 36 in Ground clearance 254 mm 10 in Weight distribution front rear 49 51 LIQUIDS AND GREASES Engine oil type SAE 5W30 4 stroke mineral based API classifi...

Page 123: ... manufactured Fuel Type Regular unleaded gasoline Octane Octane Inside North America 87 R M 2 or higher Outside North America 91 RON Differential Front Bombardier differential oil or Synthetic polyester oil 75W90 API GL 5 Rear Brake Brake fluid DOT 4 Propeller shaft joint grease Suspension synthetic grease P N 293 550 033 CAPACITIES Fuel tank 20 L 5 3 U S gal Engine Oil change with filter 2 L 2 1 ...

Page 124: ...122 ...

Page 125: ...123 MAINTENANCE INFORMATION ...

Page 126: ...RIDE CUSTOMER 2 Pre ride inspection item 3 Every 100 hours check coolant 4 More often under severe use such dusty area sand snow wet or muddy conditions Engine oil and filter R R CUSTOMER Engine oil strainer C DEALER Gearbox Oil I R DEALER Valve adjustment I T I T DEALER Engine mounting fasteners I I DEALER Exhaust system I I DEALER Spark arrester C CUSTOMER Condition of seals I I DEALER Coolant I...

Page 127: ...CUSTOMER Front rear differentials oil level seals and vents I I R DEALER STEERING Handlebar fasteners I DEALER 2 Pre ride inspection item 4 More often under severe use such dusty area sand snow wet or muddy conditions Throttle housing cable condition I I CUSTOMER Steering system column bearing etc I I DEALER Tie rod ends I DEALER Wheel nuts studs I I CUSTOMER Tires pressure and wear EVERY RIDE CUS...

Page 128: ...now wet or muddy conditions Frame I DEALER Hitch trailer ball condition if installed EVERY RIDE CUSTOMER Chassis fasteners I CUSTOMER Grab handles EVERY RIDE CUSTOMER Passenger s seat or storage box and its fasteners EVERY RIDE CUSTOMER Operator s seat and its fasteners EVERY RIDE CUSTOMER Vehicle cleaning and protection C CUSTOMER PERIODIC MAINTENANCE CHART A ADJUST C CLEAN I INSPECT L LUBRICATE ...

Page 129: ...IDS for procedures to check levels and refill WARNING Indicates a potential hazard that if not avoided could result in serious injury or death WARNING Unless otherwise specified engine should not be running for all maintenance proce dures Before performing any service or inspec tion operation on the vehicle wait until the engine and exhaust have cooled down to avoid getting burned WARNING Should r...

Page 130: ...and change it if nec essary Screw oil filter cover in place Wipe out any oil spillage on engine Change gasket on oil drain plug Clean gas ket area on engine and oil drain plug then re install plug Refill engine at the proper level with the recommended oil Refer to SPECIFI CATIONS for capacity Start engine and let idle for a few minutes En sure oil filter area and oil drain plug areas are not leaki...

Page 131: ...eplace the vehicle on the ground Refill gearbox using XP S chaincase oil P N 413 801 900 or an equivalent CAUTION Do not use other unrecommend ed types of oil when servicing Do not mix with other types of oil The oil should be level with the bottom of the oil level hole Refill as required until gearbox oil level flows through oil level hole Reinstall oil level plug Coolant Replacement Open the acc...

Page 132: ...he throttle lever two or three times then add coolant if required Install radiator cap Inspect all connections for leaks and check coolant level in the reservoir Drive belt See an authorized Bombardier ATV dealer to check the width and the condition of drive belt Valve Adjustment See an authorized Bombardier ATV dealer for valves adjustment Insufficient clearance will cause loss of power and possi...

Page 133: ...would prevent the radiator to cool properly Remove as much deposits as you can with your hands If water is available in proximity try rinsing the radiator fins If available use a garden hose to rinse the radiator fins CAUTION Be careful not to damage the ra diator fins when cleaning Do not use any ob ject tool that could damage the fins The fins are purposely thin parts to allow efficient cool ing...

Page 134: ...s Release clamps and remove air filter box cov er 1 Release clamps Loosen clamp and remove air filter 1 Clamp 2 Air filter Air Filter Cleaning Pour cleaning solution P N 219 700 341 or an equivalent into a bucket Put the filter in to soak While filter soaks clean inside the air box Rinse the filter with warm water until all clean ing solution disappears Then let the filter dry completely When the ...

Page 135: ...urfaces of cylinder head and spark plug are free of grime Using a feeler gauge set the spark plug gap between 0 6 to 0 7 mm 0 24 to 0 27 in Apply anti seize lubricant over spark plug threads to prevent a possible seizure Screw spark plug into cylinder head by hand and tighten with a torque wrench and a proper socket Torque spark plugs to 20 N m 15 lbf ft WARNING Unless otherwise indicated always t...

Page 136: ...vehicle Fuses If a fuse is damaged replace it by one of the same rating CAUTION Do not use a higher rated fuse as this can cause severe damage Fuses are located in the front service com partment and at the rear near battery FRONT FUSES LOCATION 1 F1 Ignition coils 5 A 2 F2 Fan 20 A 3 F3 Fuel injectors 5 A 4 F4 Speedometer speed sensor tail lamp 7 5 A 5 F5 Fuel pump 7 5 A 6 F6 Engine Control Module...

Page 137: ...eration after replace ment Headlamps CAUTION Never touch glass portion of an halogen bulb with bare fingers it shortens its operating life If glass is touched clean it with isopropyl alcohol which will not leave a film on the bulb Remove cover screws 1 Screws 2 Cover Remove rubber protector over headlamp housing 1 Rubber protector 2 Headlamp housing A15E0KY 1 2 WARNING Always turn the ignition swi...

Page 138: ...etter comprehension Press the spindle then push it on the side to unlock headlamp bulb TYPICAL Lift and hold the spindle then remove the bulb TYPICAL Properly reinstall removed parts in the re verse order of their removal Beam Aiming Adjustment Adjust beam aiming as follows Turn adjustment screws to adjust beam height and side orientation to your conve nience Adjust both headlamps evenly TYPICAL 1...

Page 139: ...ush bulb in and hold while turning counter clockwise to release Install the new bulb by first pushing in while turning clockwise Speedometer The speedometer is lighted with LEDs If one LED burnt replace the speedometer The LEDs are not available separately V07G04Y 2 1 ...

Page 140: ...e shaft boots TYPICAL REAR OF VEHICLE 1 Drive shaft protector 2 Drive shaft boots Wheel Occasionally wheel nuts should be removed to apply anti seize lubricant on studs to ease future removal This is particularly important when vehicle is used in salt water environ ment or in mud Remove one nut at a time lubricate then retorque Wheel Bearing Condition Push and pull the wheels from the upper edge t...

Page 141: ...then apply a final torque of 70 N m 52 lbf ft 1 Taper side of nut CAUTION Always use the recommended wheel nuts P N 250 100 039 Using a differ ent nut could cause damages to the rim WARNING When the tires are replaced never install a bias tire with a radial tire Such a combi nation could create handling and or stabil ity problems Do not mix tires of different size and or de sign on the same axle F...

Page 142: ... Slide rubber protector back to expose throttle cable adjuster 1 Cable protector 2 Throttle cable adjuster 3 Lock nut 4 Throttle lever housing Screw in the throttle cable adjuster Remove inner housing protector 1 Inner housing protector WARNING Always use a silicone based lubricant Us ing another lubricant like a water based lubricant could cause the throttle lever ca ble sticking or stiffness V07...

Page 143: ...ver screws Insert the needle of lubricant can in the end of throttle cable adjuster TYPICAL NOTE Place a rag around the throttle cable adjuster to prevent the lubricant from splash ing Add lubricant until it runs out at carburetor end of the throttle cable Reinstall and adjust the cable WARNING Always wear eye protection and gloves when you lubricate a cable V07I0IY V07I0JY ...

Page 144: ... Measure throttle free play at the tip of throttle lever Tighten lock nut and reinstall protector 1 Throttle lever A 3 to 6 mm 1 8 to 7 32 in With the transmission lever on PARK position start the engine Check if the throttle cable is adjusted correctly by turning handlebar fully right then fully left If the engine RPM increas es readjust the throttle lever free play A V07I010 1 ...

Page 145: ...if any problem is detected A arms Check A arms for cracks bending or other damages See an authorized Bombardier ATV dealer as necessary Adjustment Rear Shocks Preload Adjustment Adjust spring preload by turning adjusting cam accordingly with the adjusting wrench in vehicle tool kit Turn the adjusting cams clockwise for a firmer ride and rough road condition or when carry ing cargo or pulling a tra...

Page 146: ...spongy feel brake discs for excessive wear and sur face condition brake pads for wear damage or loose ness See your authorized Bombardier ATV dealer if a problem is detected concerning the brake system Brake Fluid Replacement SERVICE LIMIT Brake pads thickness 1 mm 0 040 in Front discs thickness 3 5 mm 0 138 in Rear disc thickness 4 3 mm 0 170 in Maximum discs warpage 0 2 mm 0 010 in WARNING The b...

Page 147: ...s required Seat Fasteners Remove seat and check latch mechanism and pin for wear See an authorized Bombardier ATV dealer for parts replacement if damaged Vehicle Cleaning and Protection Never use a high pressure washer to clean the vehicle USE LOW PRESSURE ONLY like a garden hose High pressure can cause electrical or mechanical damages Painted parts which are damaged should be properly repainted t...

Page 148: ...146 ...

Page 149: ...147 WARRANTY ...

Page 150: ...Bombardier ATV products in the country in which the sale occurred hereinafter Bombardier ATV distributor dealer and then only after the BRP specified pre delivery inspection process is completed and documented Warranty coverage only becomes available upon proper regis tration of the product by an authorized Bombardier ATV distributor dealer Such limitations are necessary in order to allow BRP to p...

Page 151: ...ith the product see the Operator s Guide Water or snow ingestion Incidental or consequential damages or damages of any kind including without limitation towing storage telephone rental taxi inconvenience insurance coverage loan payments loss of time loss of income 7 LIMITATIONS OF LIABILITY THIS WARRANTY IS EXPRESSLY GIVEN AND ACCEPTED IN LIEU OF ANY AND ALL OTH ER WARRANTIES EXPRESSED OR IMPLIED ...

Page 152: ... of a controversy or a dispute in connection with this BRP LIMITED WARRANTY BRP suggests that you try to resolve the issue at the dealership level We recommend dis cussing the issue with the authorized dealer s service manager or owner b If further assistance is required the distributor s service department should be contacted in order to resolve the matter c If the matter still remains unresolved...

Page 153: ...ervices and offers please let us know by writing to the address below Also note that from time to time carefully selected and trustworthy organizations may be per mitted to use the coordinates of our clients to promote quality products and services If you prefer not to have your name and address released please let us know by writing to the address below Bombardier Recreational Products Europe N V...

Page 154: ...152 ...

Page 155: ...rized Bombardier ATV dealer We will ask you to provide your name address phone number the vehicle identification number and the date it was stolen CHANGE OF ADDRESS CHANGE OF OWNERSHIP VEHICLE IDENTIFICATION NUMBER Model Number Vehicle Identification Number V I N OLD ADDRESS OR PREVIOUS OWNER ___________________________________________ NAME ___________________________________________ NO STREET APT...

Page 156: ...154 AFFIX PROPER POSTAGE Bombardier Recreational Products Europe N V Customer Service Guldensporenpark 83 building I B 9820 Merelbeke Belgium ...

Page 157: ...rized Bombardier ATV dealer We will ask you to provide your name address phone number the vehicle identification number and the date it was stolen CHANGE OF ADDRESS CHANGE OF OWNERSHIP VEHICLE IDENTIFICATION NUMBER Model Number Vehicle Identification Number V I N OLD ADDRESS OR PREVIOUS OWNER ___________________________________________ NAME ___________________________________________ NO STREET APT...

Page 158: ...156 AFFIX PROPER POSTAGE Bombardier Recreational Products Europe N V Customer Service Guldensporenpark 83 building I B 9820 Merelbeke Belgium ...

Page 159: ...______________________________________ NAME ________________________________________________________ NO STREET APT ________________________________________________________ CITY STATE PROVINCE ZIP POSTAL CODE Purchase Date YEAR MONTH DAY Warranty Expiry Date YEAR MONTH DAY To be completed by the dealer at the time of the sale DEALER IMPRINT AREA WARNING Indicates a potential hazard that if not avoi...

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