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Bomar Workline 510.350 DG, Operating Instructions Manual

The Bomar Workline 510.350 DG is a high-quality industrial material cutting machine. Ensure optimal performance by following the Operating Instructions Manual provided. Download your free manual from manualshive.com and access detailed operational information and maintenance instructions for this powerful and precise cutting tool.

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6 

Manual version: 

1.01 / Nov. 2011

Manual rev.: 

2 

4.6.

 

Limit switch of the saw frame lower position adjustment ........................................................................... 44

 

4.6.1.

 

Check setting ..................................................................................................................................................................................... 44

 

4.6.2.

 

Limit switch setting ........................................................................................................................................................................ 44

 

4.7.

 

Cooling agents and chips disposal .............................................................................................................................. 45

 

4.7.1.

 

Coolant device inspection......................................................................................................................................................... 45

 

4.7.2.

 

Chips disposal .................................................................................................................................................................................... 45

 

4.8.

 

Hydraulic, Greases and oils ................................................................................................................................................ 46

 

4.8.1.

 

Gearbox oils ........................................................................................................................................................................................ 46

 

4.8.2.

 

Lubricant greases ............................................................................................................................................................................ 46

 

4.8.3.

 

Lubrication ........................................................................................................................................................................................... 47

 

4.8.4.

 

Hydraulic oils ...................................................................................................................................................................................... 47

 

4.8.5.

 

Hydraulic unit service ................................................................................................................................................................... 49

 

4.9.

 

Machine cleaning .................................................................................................................................................................... 49

 

4.10.

 

Worn pieces replacement ..................................................................................................................................... 50

 

4.10.1.

 

Hard metal guides replacement............................................................................................................................................ 50

 

4.10.2.

 

Round brush replacement ........................................................................................................................................................ 50

 

4.10.3.

 

Saw band guiding rollers replacement ............................................................................................................................ 51

 

4.10.4.

 

Stretching wheel replacement ............................................................................................................................................... 52

 

4.10.5.

 

Driving wheel replacement ...................................................................................................................................................... 54

 

4.10.6.

 

Cooling pump replacement .................................................................................................................................................... 55

 

5.

 

ZÁVADY / TROUBLESHOOTING

 ............................................ 57

 

5.1.

 

Mechanical problems ........................................................................................................................................................... 58

 

5.2.

 

Electric and hydraulic problems .................................................................................................................................... 60

 

5.3.

 

Hydraulic problems ................................................................................................................................................................ 61

 

6.

 

SCHÉMATA /  SCHEMAS /  SCHEMATICS

 ............................... 63

 

6.1.

 

Elektrické schema / Elektroschema / Wiring diagrams – 3×400 V, TN-C-S ........................................ 64

 

6.2.

 

Hydraulické schéma /  Hydraulikschema /  Hydraulic diagram ................................................................. 68

 

7.

 

VÝKRESY SESTAV PRO OBJEDNÁNÍ NÁHRADNÍCH DÍLŮ /  

ZEICHNUNGEN FÜR BESTELLUNG DER ERSATZTEILE /  DRAWING 
ASSEMBLIES FOR SPARE PARTS ORDER

 ....................................... 69

 

7.1.

 

Workline 510.350 DG ............................................................................................................................................................. 70

 

7.2.

 

Kusovník / Stückliste / Piece list –  Workline 510.350 DG .............................................................................. 71

 

7.3.

 

Rameno / Sägerahmen / Saw arm  .............................................................................................................................. 72

 

7.4.

 

Kusovník / Stückliste / Piece list –  Rameno / Sägerahmen / Saw arm ................................................. 73

 

7.5.

 

Napínání / Spannung / Tensioning ............................................................................................................................. 74

 

7.6.

 

Kusovník / Stückliste / Piece list –  Napínání / Spannung / Tensioning ............................................... 75

 

7.7.

 

Vedení pásu / Sägebandführung / Belt guide ...................................................................................................... 76

 

7.8.

 

Kusovník / Stückliste / Piece list –  Vedení pásu / Sägebandführung / Belt guide ....................... 77

 

7.9.

 

Vodící kostka / Führungsklotz / Guiding cube – 1 ............................................................................................. 78

 

7.10.

 

Kusovník / Stückliste / Piece list –  Vodící kostka / Führungsklotz / Guiding cube – 1 .. 79

 

7.11.

 

Vodící kostka / Führungsklotz / Guiding cube – 2 ................................................................................ 80

 

7.12.

 

Kusovník / Stückliste / Piece list –  Vodící kostka / Führungsklotz / Guiding cube – 2 .. 81

 

7.13.

 

Konzola otočná / Drehkonsole / Turnable console .............................................................................. 82

 

7.14.

 

Kusovník / Stückliste / Piece list –  Konzola otočná / Drehkonsole / Turnable console 83

 

7.15.

 

Svěrák / Schraubstock / Vice – 1 ....................................................................................................................... 84

 

7.16.

 

Kusovník / Stückliste / Piece list –  Svěrák / Schraubstock / Vice – 1 ......................................... 85

 

7.17.

 

Svěrák / Schraubstock / Vice – 2 ....................................................................................................................... 86

 

7.18.

 

Kusovník / Stückliste / Piece list –  Svěrák / Schraubstock / Vice – 2 ......................................... 87

 

7.19.

 

Svěrák / Schraubstock / Vice – 3 ....................................................................................................................... 88

 

7.20.

 

Kusovník / Stückliste / Piece list –  Svěrák / Schraubstock / Vice – 3 ......................................... 89

 

7.21.

 

Podstavec svěráku/ Schraubstockuntersatz / Vice base .................................................................... 90

 

7.22.

 

Kusovník / Stückliste / Piece list –  Podstavec svěráku/ Schraubstockuntersatz / Vice 

base 91

 

7.23.

 

Podstavec / Untersatz / Base ............................................................................................................................... 92

 

7.24.

 

Kusovník / Stückliste / Piece list –  Podstavec / Untersatz / Base .................................................  93

 

7.25.

 

Válec zvedací / Hebezylinder / Lifting cylinder ....................................................................................... 94

 

7.26.

 

Kusovník / Stückliste / Piece list –  Válec zvedací / Hebezylinder / Lifting cylinder ......... 95

 

7.27.

 

Kartáč / Bürste / Brush ............................................................................................................................................. 96

 

7.28.

 

Kusovník / Stückliste / Piece list –  Kartáč / Bürste / Brush ............................................................... 97

 

7.29.

 

Rozvaděč / Verteiler / Distributor ..................................................................................................................... 98

 

7.30.

 

Kusovník / Stückliste / Piece list –  Rozvaděč / Verteiler / Distributor ....................................... 99

 

7.31.

 

Regulace přítlaku / Schnittdruckregulation / Pressure regulation ............................................ 100

 

7.32.

 

Kusovník / Stückliste / Piece list –  Regulace přítlaku / Schnittdruckregulation / 

Pressure reg............................................................................................................................................................................... 101

 

7.33.

 

Brzda / Bremse / Brake ........................................................................................................................................... 102

 

7.34.

 

Odměřování / Gehrungmessung / Measuring ...................................................................................... 103

 

7.35.

 

Doraz / Anschlag / Stop piece .......................................................................................................................... 104

 

7.36.

 

Pohon / Antrieb / Drive......................................................................................................................................... 105

 

  

Summary of Contents for Workline 510.350 DG

Page 1: ...Series Workline Workline 510 350 DG Operating instructions Before transporting and using the machine please read the instructions thoroughly Seriov slo Serien Nummer Serial Number ___________________...

Page 2: ...t BOMAR contact BOMAR spol s r o T ebn 1236 1 62700 Brno Czech Republic EU telefon 420 533 426 100 fax 420 533 426 109 e mail info bomar cz www http www bomar cz We are available Mondays to Fridays 70...

Page 3: ...3...

Page 4: ...4 Manual version 1 01 Nov 2011 Manual rev 2...

Page 5: ...ing and levelling 22 2 6 2 Machine disposal after lifetime 22 2 6 3 First run of the power pack 23 2 6 4 Filling the reservoir with hydraulic oil 23 2 6 5 Kotevn plan Verankerungsplan Grounding plan 2...

Page 6: ...ide 76 7 8 Kusovn k St ckliste Piece list Veden p su S gebandf hrung Belt guide 77 7 9 Vod c kostka F hrungsklotz Guiding cube 1 78 7 10 Kusovn k St ckliste Piece list Vod c kostka F hrungsklotz Guidi...

Page 7: ...7 Bezpe nostn pokyny Sicherheitshinweise Safety notes 1 Safety notes...

Page 8: ...8 Manual version 1 01 Nov 2011 Manual rev 2 Bezpe nostn pokyny Sicherheitshinweise Safety notes...

Page 9: ...before he starts to work on the machine Always keep instructions about work safety Service personnel must take into account other aspects of the risk which refer to the ambient conditions and the mate...

Page 10: ...ot set the nozzle of the cooling liquid when the machine is started on Do not remove the chips from the working area of the machine when the machine is started on Do not use the compressed air for the...

Page 11: ...ngs must be properly tightened However do not raw power 1 6 Safety machine accessories The machine is equipped with safety accessories It protects the operator from injuries and the machine before dam...

Page 12: ...e saw band from left guiding cube to the frame Never switch on the saw band drive if this cover is not mounted 1 6 5 Brush cover It covers the saw blade brush Never switch on the saw band drive if thi...

Page 13: ...For breathing go out in the fresh air or look for first aid treatment 3 Wash with water or use cr mes for contact with the skin 4 Flush with water for eyes and look for first aid treatment 5 For swall...

Page 14: ...14 Manual version 1 01 Nov 2011 Manual rev 2 Bezpe nostn pokyny Sicherheitshinweise Safety notes 1 9 Um st n bezpe nostn ch zna ek Verteilung der Sicherheitszeichen Position of safety symbols...

Page 15: ...15 Dokumentace stroje Dokumentation der Maschinen Machine documentation 2 Machine documentation...

Page 16: ...16 Manual version 1 01 Nov 2011 Manual rev 2 Dokumentace stroje Dokumentation der Maschinen Machine documentation S f...

Page 17: ...ck za zen Hydraulikeinrichtung Hydraulic equipment Typ Typ Type 205 M216 000 Chlad c za zen K hlmiteleinrichtung Cooling equipment Typ Typ Type Obsah n dr e Volumen vom K hlmittel Capacity 3 COA4 12 H...

Page 18: ...18 Manual version 1 01 Nov 2011 Manual rev 2 Dokumentace stroje Dokumentation der Maschinen Machine documentation S f 2 2 Rozm rov sch ma Aufstellzeichnung Installation diagram...

Page 19: ...19 Dokumentace stroje Dokumentation der Maschinen Machine documentation 2 3 Popis Beschreibung Description...

Page 20: ...cause problems with the machine function and deteriorating condition of the isolation Take measures to prevent damage by dampness by vibrations and by shakes 2 4 2 Transport and stocking preparations...

Page 21: ...mentation der Maschinen Machine documentation 2 4 4 Transportn sch ma Transport schema Transport scheme M sto pro ly iny vysokozdvi n ho voz ku Die Stelle f r Greifen mit der Gabel des Gabelstaplers P...

Page 22: ...machine and unpack all parts If the hydraulic unit is outside the machine the machine only connected hoses and cables it needs to be placed and mounted on a solid basis floors etc The mounting holes...

Page 23: ...measuring equipment noise height and temperature of oil in the tank During this time a careful bleeding off for the whole hydraulic system is necessary In case there is no bleeder port the power pack...

Page 24: ...2 mm Vrt no do hloub ky In die Tiefe gebohrt Drilled to 95 mm rouby Schraube Screws 4 M16 135 rouby podlo it deskami o min rozm rech P10 100 100 Die Schrauben mit Platten mit Minimaldimensionen P10 10...

Page 25: ...in accordance with the arrow direction on the saw band cover In case the direction of the saw band does not match two phases at the terminal strip must be switched 2 7 2 Check machine connection into...

Page 26: ...the saw frame to the top position and drop the saw frame to the lowest position Start the machine with the cooling pump and let it run without load until the cooling system will be filled with cooling...

Page 27: ...nning in Running in Cut the material with the frame lowering reduced to 50 only When vibrations occur increase or decrease the band speed When cutting small pieces run the band until approximately 300...

Page 28: ...wall S mm Tooth system ZpZ Outer diameter of the profile Dp mm 150 200 300 500 750 1000 2 10 14 S 10 14 S 8 12 S 6 10 S 5 8 S 5 8 S 3 8 12 S 8 12 S 6 10 S 5 8 S 4 6 K 4 6 K 4 6 10 S 6 10 S 5 8 S 4 6 K...

Page 29: ...29 Ovl d n stroje Bedienung der Maschine Machine control 3 Machine control...

Page 30: ...30 Manual version 1 01 Nov 2011 Manual rev 2 Ovl d n stroje Bedienung der Maschine Machine control...

Page 31: ...31 Ovl d n stroje Bedienung der Maschine Machine control 3 1 Starting the band saw 1 Switch on the main switch of the band saw The main switch is situated on the the switchboard...

Page 32: ...32 Manual version 1 01 Nov 2011 Manual rev 2 Ovl d n stroje Bedienung der Maschine Machine control 3 2 Control panel 7 8 6 3 1 2 4 5...

Page 33: ...ATTENTION Do not use rapid move when saw blade is in cut This button can be used only for the rapid movement ABOVE material 8 Governing valve Adjust the speed of the arm sinking to the cut by governi...

Page 34: ...OP button saw band drive is immediately broken and the arm sinking is stopped Reactivation 1 Turn button TOTAL STOP according to the arrows on the button 2 Lift saw arm above cutted material and push...

Page 35: ...d check the position of the guide cube towards vice loading area The guide cube must be a distance of at least 10 mm from the vice loading area 3 Tighten the lever of the gib and check the guide cube...

Page 36: ...clockwise 3 4 7 Saw frame lower stop position The lower stop limits the lowest position of the saw frame This stop point has to be checked at least once a month If the lower stop point is incorrectly...

Page 37: ...material for example rod tube you must use the roller conveyors for material shifting to the band saw Contact Bomar for more information about roller conveyors Make sure the conveyor is long enough an...

Page 38: ...011 Manual rev 2 Ovl d n stroje Bedienung der Maschine Machine control Attention Not all material shapes are suitable for bundle cuts Keep the recommendation of your supplier of the saw bands for mate...

Page 39: ...39 dr ba stroje Wartung Machine service 4 Machine service...

Page 40: ...40 Manual version 1 01 Nov 2011 Manual rev 2 dr ba stroje Wartung Machine service...

Page 41: ...clamped with two screws 3 Open the cover of the arm 4 Turn by stretching star to the left side release saw band stretching and pull saw band from blade wheels 5 Pull up the saw band from the guiding...

Page 42: ...you must turn the band round 4 3 Saw band stretching and inspection Right saw band stretching is one of the most important criteria s which influents accuracy and saw band service life Stretch the sa...

Page 43: ...set 4 4 2 Saw band setting The saw band run is set with screw in the stretching cube on the saw frame Optimal distance has been determined at 1 3 mm Turn by screw to the right the saw band approximat...

Page 44: ...he limit switch must be set again 4 6 1 Check setting Lower the saw frame to the bottom position If the saw frame is on the lower stop and the limit switch was responded the limit switch adjustment is...

Page 45: ...meter densimeter too high too low refill water refill base emulsion Smell daily by sense of smell unpleasant smell good ventilation add biocides or renew coolant Contamination daily by sense of smell...

Page 46: ...lf Reductelf SP 100 Reductelf SP 220 Reductelf Synthese 220 Reductelf SP 320 Esso Spartan EP 100 Spartan EP 220 Spartan EP 320 Mobil Mobilgear 627 Mobilgear SHC 220 Mobilgear 630 Mobilgear 632 MV PG 2...

Page 47: ...ter too Use oils with specification DIN 51524 HLP ISO 6743 4 and viscosity grade ISO VG 46 in hydraulic aggregates Hydraulic oils quantity see chapter Hydraulic oil level check Comparative table of th...

Page 48: ...48 Manual version 1 01 Nov 2011 Manual rev 2 dr ba stroje Wartung Machine service...

Page 49: ...uge dirty filter indicator Check the adjustment of working pressure To realise a high reliability of the power pack the manufacturer lays down following inspection intervals Interval daily weekly mont...

Page 50: ...rews of the metal guide 3 Loosen the binding screw of first metal guide Remove adjustable hard metal guide 4 Loosen the binding screw of second metal guide Remove the hard metal guide 5 Insert new har...

Page 51: ...ssure regulation Let the pressure regulation connected to the hydraulic system Dismantle the guiding cube of the saw band 3 Tighten the guiding cube to the vice and dismantle both eccentrics with bear...

Page 52: ...d to the guiding cube ca 15 20 cm Set the eccentrics by means of the wrenches the saw band must run in the centre Guide pulleys must not press too much on the band but must spin freely during the band...

Page 53: ...yed on the shaft pull off it too 4 Check score of the bearings of the stretching wheel and replace them for new 5 Clean the shaft and grease it with oil Insert retaining ring to the groove 6 Install b...

Page 54: ...he retaining ring 9 Put the wheel on the shaft and screw on the preparation to the wheel stretching to the hole in the shaft 10 Pull on the wheel on the shaft 11 Screw on washer and screw back 12 Inst...

Page 55: ...the wheel on the shaft 6 Screw on washer and screw back 7 Install the saw band Wheel replacement is ready 4 10 6 Cooling pump replacement Only a qualified worker can carry out the connection High volt...

Page 56: ...ding to the red clamps 4 Loosen the bushing and pull the cable out from the pump 5 Dismantle new pump switchboard cover Push the cable through the bushing and fasten it 6 Screw on the cable bushing an...

Page 57: ...57 Z vady Troubleshooting 5 Z vady Troubleshooting...

Page 58: ...material 2 The cut is not cut upon desired angle Securing lever is loosened Check the securing lever efficiency and carry out its adjustment according to chapter Servicing and adjustment Set angle do...

Page 59: ...urn Metal clamps between valve and panel Clamps must be removed and put on the shaft O Ring about 10x2 mm Metal clams are in body of valve Valve must be cleared or changed 7 Saw band drive cannot be s...

Page 60: ...valve must be closed voltage of clamps and inductor must be checked 3 Electric motor and pump are without voltage Between contactor and thermal protector is not voltage Wrong contactor Replace contac...

Page 61: ...3 Increased mechanical noise damaged joint drive Call service damaged or destroyed motor bearings Call service air intake Check for leaks 4 Low pressure pump supplies oil problem in the safety valve...

Page 62: ...62 Manual version 1 01 Nov 2011 Manual rev 2 Sch mata Schemas Schematics...

Page 63: ...63 Sch mata Schemas Schematics 6 Sch mata Schemas Schematics...

Page 64: ...64 Manual version 1 01 Nov 2011 Manual rev 2 Sch mata Schemas Schematics 6 1 Elektrick schema Elektroschema Wiring diagrams 3 400 V TN C S...

Page 65: ...65 Sch mata Schemas Schematics...

Page 66: ...66 Manual version 1 01 Nov 2011 Manual rev 2 Sch mata Schemas Schematics...

Page 67: ...67 Sch mata Schemas Schematics...

Page 68: ...iagram Poz N zev polo ky ks Pos Bezeichnung Menge Pos Item Pcs 1 Kostka Klotz Cube 92 153 071 1 1 1 Rozv d Schaltschrank Switchboard TOTALSTOP 24VDC 1 1 2 Rozv d Schaltschrank Switchboard Rapidmove 24...

Page 69: ...nap practix Workline 510 350 DG v robn slo nap 125 a rok v roby nap 1999 In die Bestellung der Ersatzteile f hren Sie immer an Maschinentyp z B Workline 510 350 DG Serien Nr z B 125 und Baujahr z B 1...

Page 70: ...70 Manual version 1 01 Nov 2011 Manual rev 2 7 1 Workline 510 350 DG...

Page 71: ...71 7 2 Kusovn k St ckliste Piece list Workline 510 350 DG...

Page 72: ...72 Manual version 1 01 Nov 2011 Manual rev 2 7 3 Rameno S gerahmen Saw arm...

Page 73: ...73 7 4 Kusovn k St ckliste Piece list Rameno S gerahmen Saw arm...

Page 74: ...74 Manual version 1 01 Nov 2011 Manual rev 2 7 5 Nap n n Spannung Tensioning...

Page 75: ...75 7 6 Kusovn k St ckliste Piece list Nap n n Spannung Tensioning...

Page 76: ...76 Manual version 1 01 Nov 2011 Manual rev 2 7 7 Veden p su S gebandf hrung Belt guide...

Page 77: ...77 7 8 Kusovn k St ckliste Piece list Veden p su S gebandf hrung Belt guide...

Page 78: ...78 Manual version 1 01 Nov 2011 Manual rev 2 7 9 Vod c kostka F hrungsklotz Guiding cube 1...

Page 79: ...79 7 10 Kusovn k St ckliste Piece list Vod c kostka F hrungsklotz Guiding cube 1...

Page 80: ...80 Manual version 1 01 Nov 2011 Manual rev 2 7 11 Vod c kostka F hrungsklotz Guiding cube 2...

Page 81: ...81 7 12 Kusovn k St ckliste Piece list Vod c kostka F hrungsklotz Guiding cube 2...

Page 82: ...82 Manual version 1 01 Nov 2011 Manual rev 2 7 13 Konzola oto n Drehkonsole Turnable console...

Page 83: ...83 7 14 Kusovn k St ckliste Piece list Konzola oto n Drehkonsole Turnable console...

Page 84: ...84 Manual version 1 01 Nov 2011 Manual rev 2 7 15 Sv r k Schraubstock Vice 1...

Page 85: ...85 7 16 Kusovn k St ckliste Piece list Sv r k Schraubstock Vice 1...

Page 86: ...86 Manual version 1 01 Nov 2011 Manual rev 2 7 17 Sv r k Schraubstock Vice 2...

Page 87: ...87 7 18 Kusovn k St ckliste Piece list Sv r k Schraubstock Vice 2...

Page 88: ...88 Manual version 1 01 Nov 2011 Manual rev 2 7 19 Sv r k Schraubstock Vice 3...

Page 89: ...89 7 20 Kusovn k St ckliste Piece list Sv r k Schraubstock Vice 3...

Page 90: ...90 Manual version 1 01 Nov 2011 Manual rev 2 7 21 Podstavec sv r ku Schraubstockuntersatz Vice base...

Page 91: ...91 7 22 Kusovn k St ckliste Piece list Podstavec sv r ku Schraubstockuntersatz Vice base...

Page 92: ...92 Manual version 1 01 Nov 2011 Manual rev 2 7 23 Podstavec Untersatz Base...

Page 93: ...93 7 24 Kusovn k St ckliste Piece list Podstavec Untersatz Base...

Page 94: ...94 Manual version 1 01 Nov 2011 Manual rev 2 7 25 V lec zvedac Hebezylinder Lifting cylinder...

Page 95: ...95 7 26 Kusovn k St ckliste Piece list V lec zvedac Hebezylinder Lifting cylinder...

Page 96: ...96 Manual version 1 01 Nov 2011 Manual rev 2 7 27 Kart B rste Brush...

Page 97: ...97 7 28 Kusovn k St ckliste Piece list Kart B rste Brush...

Page 98: ...98 Manual version 1 01 Nov 2011 Manual rev 2 7 29 Rozvad Verteiler Distributor...

Page 99: ...99 7 30 Kusovn k St ckliste Piece list Rozvad Verteiler Distributor...

Page 100: ...100 Manual version 1 01 Nov 2011 Manual rev 2 7 31 Regulace p tlaku Schnittdruckregulation Pressure regulation...

Page 101: ...101 7 32 Kusovn k St ckliste Piece list Regulace p tlaku Schnittdruckregulation Pressure reg...

Page 102: ...102 Manual version 1 01 Nov 2011 Manual rev 2 7 33 Brzda Bremse Brake...

Page 103: ...103 7 34 Odm ov n Gehrungmessung Measuring...

Page 104: ...104 Manual version 1 01 Nov 2011 Manual rev 2 7 35 Doraz Anschlag Stop piece...

Page 105: ...105 7 36 Pohon Antrieb Drive...

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