BOC Smoothcut Plasma 40 Page 1 Operating Manual Download | Manualshive

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Plasma 40

Operating manual

24799 Smoothcut Plasma 40 OP Manual CC D7.indd 1

16/04/2014 1:00 pm

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Summary of Contents for Smoothcut Plasma 40

Page 1: ...Plasma 40 Operating manual 24799 Smoothcut Plasma 40 OP Manual CC D7 indd 1 16 04 2014 1 00 pm...

Page 2: ...statute cannot be excluded BOC and its affiliates directors employees contractors and consultants do not accept any liability whether arising in contract tort or otherwise for any error or omission in...

Page 3: ...perating Controls 12 6 0 Installing your Plasma Machine 13 5 1 Installing the Air Pressure Regulator 13 5 2 Setting up the power source 13 5 3 Input Power Requirements 13 7 0 Torch Assembly Attachment...

Page 4: ...e forced ventilation or local exhaust to remove fumes Use ventilating fan to remove fumes Arc rays can burn eyes and injure skin Wear hat and safety glasses Use ear protection and button shirt collar...

Page 5: ...rried out with the aid of a fume respirator or air supplied respirator as per AS NZS 1715 and AS NZS 1716 Standards You must always have enough ventilation in confined spaces Be alert to this at all t...

Page 6: ...epairs Always disconnect mains power before investigating equipment malfunctions Parts that are broken damaged missing or worn should be replaced immediately Equipment should be cleaned periodically B...

Page 7: ...s through the torch A pilot arc is established inside the head of the plasma torch The high voltage of the pilot arc changes the air stream into a plasma stream The plasma stream is constricted and fo...

Page 8: ...the cutting process plays an important role The force of the air is used to blow the molten material created by the plasma arc away from the cut area thereby creating separation Air pressure and amper...

Page 9: ...required Highly portable and relatively low cost to set up Versatility Highly versatile stack cutting of material and combinations of different materials can be cut No additional gas cylinders require...

Page 10: ...pplies guides that can be purchased to assist in straight line circular and bevel cutting For straight edge cutting the torch should be held at a 90 angle to the plate and dragged along the plate Refe...

Page 11: ...operator when establishing the arc as sparks and molten material will be ejected from the point of contact Care must also be taken to protect the surrounds from these sparks When gouging with plasma...

Page 12: ...rating Controls Thermal overload indicator On Off switch Torch connector Amperage control knob Work return lead connector Gas post flow Selector switch Plasma torch not shown Work return lead not show...

Page 13: ...1 Connect primary cable to the power supply 15Amps 2 Connect the air supply Ensure that the air pressure regulator is properly installed as per section 5 1 of this manual 3 Connect the work return lea...

Page 14: ...shield cup body is properly fitted 7 3 Fitting the torch to the power source 1 Fit torch connection A to connection point on machine indicated as Screw torch connection in firmly but do not overtighte...

Page 15: ...ead Assy BOC25 40 7000 5 Electrode BOC25 40 0200 6 Swirl Ring BOC25 40 0300 7 Cutting Tip 20 40A BOC25 40 0400 8 Shield Cup Body BOC25 40 0500 9 Shield Cap BOC25 40 0501 Accessories Description Part N...

Page 16: ...ousing protection grade IP21 Arc initiation Contact Air pressure requirement bar 4 Cutting thickness mm 1 9 Weight kg 8 Dimensions mm 350x150x260 Package consists of the following Plasma 40 power sour...

Page 17: ...ease the life of the machine and its torch consumables 9 1 Power Source Check electrical connections of unit at least twice a year Clean oxidised connections and tighten Inner parts of machine should...

Page 18: ...n compliance with operating and maintenance instructions such as connection to incorrect faulty voltage supply including voltage surges outside equipment specs and incorrect overloading Natural wear a...

Page 19: ...19 BOC Smoothcut Plasma 40 Operating manual 24799 Smoothcut Plasma 40 OP Manual CC D7 indd 19 16 04 2014 1 00 pm...

Page 20: ...oper care has been taken in the preparation no liability for injury or damage resulting from its improper use can be accepted BOC Limited 10 Julius Avenue North Ryde NSW 2113 Australia 970 988 Great S...

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