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BMW 82 44 0 007 417, Installation Instructions Manual, Page: 2 / 21

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Contents

Chapter

Page

1. Preparatory work on the vehicle .................................................................................. 3

2. Parts kit ...................................................................................................................... 4
3. Overview of supplementary wiring harness .................................................................. 6
4. Installation diagram ...................................................................................................... 7
5. Install supplementary wiring harness .......................................................................... 8
6. Mount roof headlights ..................................................................................................13

7. Function test of roof headlights and adjustment of roof headlights ..............................16

8. Paint specifications ......................................................................................................17
9. Circuit diagram of supplementary wiring harness ........................................................18

Retrofit/Installation Kit no. 82 44 0 007 417    Date: 0

3

.2001

Installation Instructions no. 01 29 0 138 198

Summary of Contents for 82 44 0 007 417

Page 1: ...on Kit no 82 44 0 007 417 Date 03 2001 Installation Instructions no 01 29 0 138 198 Additional headlights on roof BMW X5 E 53 Installation time approx 4 hours Installation time can vary according to t...

Page 2: ...diagram 7 5 Install supplementary wiring harness 8 6 Mount roof headlights 13 7 Function test of roof headlights and adjustment of roof headlights 16 8 Paint specifications 17 9 Circuit diagram of sup...

Page 3: ...tructions In addition any warranty claim against BMW AG is extinguished in the event of improper fitting and handling which diverges from the fitting and operating instructions At times operations are...

Page 4: ...inning tool 1 4 inch reversible ratchet with hexagonal insert SW 8 SW 10 Long extension Torx inserts TX 10 ZX 20 TX 40 Fork wrench SW 10 mm Torque wrench Side cutting pliers Crimping pliers Long thin...

Page 5: ...hinge bracket dismantle left and right sun visor 51 16 080 Dismantle grab handle front dismantle left and right grab handle 51 16 480 Dismantle trim panel for door pillar bottom dismantle left and ri...

Page 6: ...2 Zusatzscheinwerfer auf Dach BMW X5 BMW 5er touring Bedienungsanleitung B Installation information Informations concernant le montage Montage informatie Monteringsinformation Informazioni per il mont...

Page 7: ...x h Seal moulding with through hole left 1x i Seal moulding with through hole right 1x j Half liner 4x k Allen key 3 mm 1x l Instruction manual 1x Not included in the parts kit m Headlight insert 2x n...

Page 8: ...carrier Fasten at side of the relay carrier Connect with quick connector at main wiring harness with cable colour GN WS Connect with quick connector at joint connector box with cable colour GR RT Plug...

Page 9: ...nstallation Kit no 82 44 0 007 417 Date 03 2001 Installation Instructions no 01 29 0 138 198 EN 7 Key 1 Roof headlights 2 Switch of roof headlights in roof console 3 Earth pin at joint connector 4 Gre...

Page 10: ...through 4 with a marker pen Lightly centre punch the centre of the drill hole for cable feed through 4 Make the drill hole for cable feed through 4 with a drill 10 mm Make the aperture 1 for the switc...

Page 11: ...y with base from the rear into a free relay plug in place in the relay carrier 1 At joint connector box X806 1 select the cable with cable colour grey red and fasten to it branch cable I cable colour...

Page 12: ...suitable place behind the joint connector box 1 EN 10 Make sure there is good earth contact poor earth contact will impair function Install branch cables K cable colour red and L cable colour brown ea...

Page 13: ...sten them to the series mounting or with cable ties to the series wiring harness EN 11 Install branch cables B and D in each case cable colour red and brown as well as C from the A pillar along the se...

Page 14: ...irbag is properly seated Do not damage the cable when drawing it through the drill holes 1 4 5 and 2 Guide a thin wire from the roof outer skin panel through the drill holes 1 4 5 and 2 to the roof si...

Page 15: ...ith its through hole on the left h and whose covering tab points to the inner side of the roof over the roof railing adapter 1 and at the same time thread branch cable B through the additional hole in...

Page 16: ...as shown in the magnification Insert the housing n with the half liners j in the base support 2 in such a way that the half liners j abut the crosspiece 3 and cannot twist round Straighten up the hou...

Page 17: ...or 3 and insulate it Connect the cable 4 cable colour brown on to the retaining spring 5 Insert the headlight insert m in the housing n and make it audibly engage with the housing n Install the roof l...

Page 18: ...ivating the roof headlights switch in the roof console 7 Function test of roof headlights and adjustment of roof headlights F 53 0140 EVA B A To adjust the roof headlights the vehicle should be positi...

Page 19: ...tion Plastics universal cleanser e g Glasurit Universal Cleanser 541 30 Drying When cleaning has been successfully carried out dry the parts and let the solvent evaporate Primer When the parts have dr...

Page 20: ...5 GN 0 5 GEGR 0 5 BRSW 0 5 BRSW 0 5 GRRT 0 5 WSBL 0 5 BRSW 0 5 WSBL 0 5 GESW X6501 15 A F1 1 A605 X4007 2 9 4 6 5 2 5 RTBL X1209 X596 X596 X6830 X596 0 5 BRSW X1027 0 5 GESW X3245 KL_30 X10012 X1856 X...

Page 21: ...elay NLS module X43 Blue relay X1209 Green relay X6803 Open contact connect using quick connector to main wiring harness with cable colour GN WS X806 Open contact connect using quick connector to main...

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