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Bluezone PK-220, Installation, Operation And Service Manual

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Bluezone PK-220 Installation, Operation And Service Manual Download Page 13

Document #: BPI-PM013-00 

 

12 

 

Installation into Ceiling Grid 

1.  Install the four included Z-brackets onto the PK-220 by removing the back most screws of 

the inlet and outlet mufflers and using them to secure the Z-brackets. Orient the Z-brackets 
as shown in Figure 10. The Z-brackets are for use with 12-gauge hanger wire.  

 

 

Figure 10: Secure Z-Brackets to the PK-220 

 

 

Summary of Contents for PK-220

Page 1: ...Bluezone Products Inc 225 Wildwood Ave Woburn MA 01801 www Bluezonefresh com support bluezonefresh com 781 937 0202 Bluezone PK 220 Air Purification System Installation Operation and Service Manual ...

Page 2: ...dge unless they have been given supervision or instruction Children being supervised should not play with the appliance For Indoor Agricultural Applications Do not operate the Bluezone PK 220 while fogging with chlorine bleach or other disinfectant solutions Turn off the Bluezone Units if disinfectant fogging or cleaning is underway Turn Bluezone units back on after disinfectants have dissipated N...

Page 3: ...cifications of the Bluezone PK 220 are shown in Table 1 Please note that the 120V and 230V models of the PK 220 are different units and can only be used at the voltage listed on the asset tag Table 1 Bluezone PK 220 Specifications Imperial US Installation Metric OUS Installation Size 24 X 48 X 9 in 61 X 122 X 23 cm Weight 38 lbs 17 kg Electrical Current 2A 1 1A Input Voltage 120V 230 240V Power 25...

Page 4: ...Document BPI PM013 00 3 Key Components Figure 1 Bluezone PK 220 Key Components ...

Page 5: ...Document BPI PM013 00 4 Electrical System A wiring diagram of the PK 220 is shown in Figure 2 Figure 2 Wiring Diagram of the PK 220 ...

Page 6: ...leaning For an additional 1 ACH use one PK 220 for every 1600 square feet of floor space For an additional 2 ACH use one PK 220 for every 800 square feet of floor space For an additional 3 ACH use one PK 220 for every 550 square feet of floor space If multiple Bluezone PK 220 units are being installed in a room the following are recommended guidelines for the placement of the Bluezone units 1 Dist...

Page 7: ...or mounted to the wall or installed into a 2 X 4 drop ceiling opening Floor Wall Mounting Overview The Bluezone PK 220 unit can be mounted the floor or mounted to a wall with the cleat provided A wall mounting bracket is integral to the unit Figure 3 PK 220 Wall Mounting Bracket ...

Page 8: ...rs shown in Table 2 If installing to metal or wood studs the bracket must be secured to 2 studs It is the installers responsibility to determine fasteners All fasteners must be rated for 120lbs or greater For floor placement mount the cleat 41 off the floor The installation of the wall mounting cleat is required to prevent the PK 220 from tipping Failure to secure the PK 220 with the mounting clea...

Page 9: ...ounting the PK 220 Securely fasten the mounting cleat to the wall using the recommended fasteners shown in Table 2 If installing the cleat onto a stud wall wood or metal locate the studs and fasten directly to them Follow anchor manufacturer specifications for selecting screws Table 2 Recommended Fasteners Wall type Fasteners Recommended Wood studs 4X 8 cabinet screws Metal studs 4X 20 toggle styl...

Page 10: ...ent BPI PM013 00 9 Hang the PK 220 mounting bracket on the wall mounting cleat Adjust the Bluezone PK 220 to center it onto the mounting cleat Figure 7 Hang the PK 220 Mounting Bracket on the Mounting Cleat ...

Page 11: ...Document BPI PM013 00 10 Figure 8 PK 220 Floor Mounted Figure 9 PK 220 Wall Mounted ...

Page 12: ...s equipment Provide electrical hookup cable as determined by an on site electrician Provide the 12 gauge hanger wire to support both the ceiling grid and the PK 220 Assembly and installation of the PK 220 is a two person job to avoid injury and potential damage to the unit The installer could consider a duct lift to raise the PK 220 unit into the ceiling opening Clearances The PK 220 is inserted i...

Page 13: ...cluded Z brackets onto the PK 220 by removing the back most screws of the inlet and outlet mufflers and using them to secure the Z brackets Orient the Z brackets as shown in Figure 10 The Z brackets are for use with 12 gauge hanger wire Figure 10 Secure Z Brackets to the PK 220 ...

Page 14: ...ouver openings facing down and rest the frame on the ledge of the ceiling grid 18 of space above the ceiling tiles and 12 of space on two adjacent sides are needed to maneuver the PK 220 into place Figure 12 Turn the PK 220 so the Grilles Face Down and the PK 220 Nests into Ceiling Grid 4 Attach hanger wire to support both the ceiling grid and the PK 220 as defined by relevant building codes ...

Page 15: ...Document BPI PM013 00 14 Mechanical Installation A drawing showing nominal dimensions of the PK 220 is provided in Figure 13 Figure 13 Bluezone PK 220 Nominal Dimensions units in inches ...

Page 16: ...let rated to the voltage on the unit s Model Label Secure the cord Warning The power cord is attached to the side of the unit and may be caught and pulled during activities in the space Secure the power cord to the shelving wall or other stable surface For ceiling mount 1 The electrical installation must be done by a licensed electrician This installation must comply with relevant electrical codes...

Page 17: ...the main service to the pig tail in the junction box as shown in Figure 14 Figure 14 Main Service Connections 6 Attach cover provided to junction box 7 Connect the plug end of the IEC power cable provided to the PK 220 power entry module ...

Page 18: ...rms bulb operation a remaining bulb life counter and fan setting The Bluezone Logo Status Panel on the front of the PK 220 confirms unit operation and indicate when to order replace the bulbs High Low Speed The Bluezone PK 220 has two fan speeds high and low Press the speed control button once to change fan speed The same button is used to reset the bulb counter when bulbs are serviced For more in...

Page 19: ...Document BPI PM013 00 18 Figure 15 Display Sequence in Time ...

Page 20: ...rror Off PK 220 is off or Front Panel is open More detailed information about operating conditions are displayed on the display panel on the side of the unit To see this display on a ceiling mounted unit a person must use a ladder and lift a ceiling tile beside the unit Fault codes and detailed operating conditions shown on the display are described in Table 4 Table 4 Display Screen Status Indicat...

Page 21: ...h engages the cover switch See Figure 16 for proper closure of the cover 3 Check whether the unit s circuit breaker has tripped a Visually check the circuit breaker on the side of the unit If the breaker has popped out follow b c d below b Power Off unit using the power switch located on the power entry module c Reset circuit breaker by pushing the visible indicator back into the circuit breaker d...

Page 22: ...Document BPI PM013 00 21 Figure 16 Bluezone PK 220 Cover Switch and Cover Latch Cover switch Cover latch Cover switch ...

Page 23: ... described in our literature Our air purification equipment is a powerful tool to help purify your environment yet we cannot guarantee that under your operating conditions and procedures the results will be the same as experienced by other users If you are not satisfied with the purchase or the operation of our equipment it can be returned if the equipment was un used and was returned within 14 da...

Page 24: ...en will read Hold reset counter during the 3 second hold 2 After holding for 3 seconds the display screen will read push to confirm Release button and push to confirm reset A bulb replacement kit and instructions can be ordered from Bluezone Products or its Authorized Partners The Lamp Replacement Kit for the Bluezone PK 220 is 005 000008 Please call 781 937 0202 or email info bluezonefresh com fo...

Page 25: ...s to the side for disposal See Figure 19 and Figure 20 9 Prepare the new bulbs with the bulbs clips from step 7 Note the orientation of the tab and the hole for the screw 10 Slide the top end of the bulb into the bulb support bracket See Figure 21 11 Hold replacement bulbs by the ceramic end and push the pins into the slots in the receptacle See Figure 22 They need to be pushed in until a click is...

Page 26: ...Document BPI PM013 00 25 Figure 17 Remove Service Cover Figure 18 Remove Bulb Clip Screws ...

Page 27: ...Document BPI PM013 00 26 Figure 19 Remove Bulbs from Bulb Sockets and Bulb Support Figure 20 Remove Bulb Clips from Bulbs and Save for use with New Bulbs ...

Page 28: ...Document BPI PM013 00 27 Figure 21 Slide Bulb with Bulb Clip into the Bulb Support Bracket ...

Page 29: ...Document BPI PM013 00 28 Figure 22 Install Bulbs into Sockets Figure 23 Install Service Cover ...

Page 30: ...prising distances on hard flat surfaces so be sure to inspect the entire room including any cracks in the floor when searching Use the eyedropper to collect or draw up the mercury beads Slowly and carefully squeeze mercury onto a damp paper towel Alternatively use two pieces of cardboard paper to roll the mercury beads onto the paper towel or into the bag Place the paper towel in a zip locking bag...

Page 31: ...Document BPI PM013 00 30 Technical Support is provided by Bluezone Products Inc 225 Wildwood Ave Woburn MA 01801 781 937 0202 support bluezonefresh com ...

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