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BlueLine VORTEX 7000HHP, Manual

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BlueLine VORTEX 7000HHP Manual Download Page 39

 

 

SECTION 3 

BLUE

LINE VORTEX 7000HHP 

 

35 

 

8. TROUBLESHOOTING 

!

 

 
DO NOT attempt to service this unit while it is 
running. High-speed parts as well as high 
temperature components may result in severe 
injury, severed limbs or fatality. 
 

This section of the operator’s manual describes 
how to look for and repair malfunctions, which 
may occur. 
 
 
 
Accurate troubleshooting is based on a thorough 
and complete understanding of the 

WATER, 

CHEMICAL, VACCUM, HEAT TRANSFER

, 

SAFETY

 and 

WIRING

 systems featured in this 

unit. 
 
If there are malfunctions occurring on this unit 
which you do not understand, refer back to the 

OPERATION

 section of this manual and review 

SYSTEM

Summary of Contents for VORTEX 7000HHP

Page 1: ...ngs WARNING and CAUTION are utilized to warn you that steps must be taken to prevent personal injury or damage to the equipment Please make sure that you have read and understand these instructions entirely before proceeding with the operation of this unit Record your units vehicle identification number here for future reference or if you should need to contact the factory in the future for any re...

Page 2: ... inadequate maintenance by the customer unauthorized modification or misuse improper repair freezing or damage due to hard water scaling Electrical components disposable filters belts hoses fittings o rings and other service maintenance items are not under warranty Components supplied by BLUELINE but provided by other manufacturers will only be warranted to the extent that they are warranted to BL...

Page 3: ...Water Pumping System Heat Transfer System Vacuum System Chemical System 4 OPERATION 15 Equipment setup Instrumentation Starting Your Unit Priming the Chemical Pump Waste Pump Operation Cleaning Upholstery Cleaning Stair Tool Cleaning Flood Restoration Shut Down and Daily Maintenance Freeze Protection SECTION THREE MAINTENANCE and SERVICE 24 MAINTENANCE CHART 26 5 MAINTENANCE 27 6 GENERAL SERVICE A...

Page 4: ......

Page 5: ...TION 1 1 SAFETY GENERAL INFORMATION Safety 2 Specifications 5 Chemical requirements 6 Water requirements 6 2 RECEIVING YOUR TRUCK MOUNT UNIT Dealer responsibility 6 Acceptance of shipment 6 Equipment listing 7 Optional equipment 7 ...

Page 6: ...TEX 7000HHP mobile cleaning unit These labels point out important Warnings and Cautions which must be followed at all times Failure to follow warnings could result in personal injury fatality to yourself and or others or property damage Please follow these instructions carefully DO NOT remove these decals ...

Page 7: ...se burns severe personal injury or fatality Shut down unit allow to cool down and relieve system of all pressure before removing caps valves plugs fittings filters or hardware 9 Battery acid contains sulfuric acid To prevent acid burns avoid contact with skin eyes and clothing Batteries also produce explosive hydrogen gases while charging To prevent fire or explosion charge batteries only in a wel...

Page 8: ...anner Any modification could result in serious injury or fatality and will void your warranty 16 California Proposition 65 Warning Engine exhaust from this product contains chemicals known by the State of California to cause cancer birth defects or other reproductive harm ...

Page 9: ... 110 Gallons at shutoff Fresh Water 220 Gallons TANKS Waste Recovery 110 Gallons BLUELINE recommends that the total floor tool tip size does not exceed 06 Using larger jet sizes on your VORTEX 7000HHP unit may reduce cleaning temperatures JET SIZING Example Four jet wand uses four 95015 jets 95 deg Spray angle w 015 orifice 015 x 4 06 When using two wands while cleaning with this unit BLUELINE rec...

Page 10: ...s If a water softener is used it must have a flow capacity of at least five 5 GPM or greater without any hose constrictions The use of a water softening system will reduce maintenance and reduce down time caused by hard water scaling It will also enhance the performance of cleaning chemicals which will result in greater efficiency in lower concentrations 2 RECEIVING YOUR TRUCK CLEANING UNIT DEALER...

Page 11: ... reel C 400 ft 2 vacuum hose D 220 Gallon fresh water tank E 110 Gallon waste tank F Pre Filter box with stainless steel strainer G Waste tank filters H 2 Chemical solution reels I 400 ft of 1 4 in high pressure solution hose with quick connects J 2 vacuum hose connectors K 50 ft water supply hose with quick connect L Vortex marketing materials package OPTIONAL EQUIPMENT ...

Page 12: ... Heat transfer system 11 Vacuum system 13 Chemical pumping system 14 4 OPERATION Preparation 15 Starting the unit 19 Priming the chemical pump 20 Automatic waste pump 20 Operation 21 Automatic Diverter System 21 Cleaning 21 Upholstery cleaning 21 Stair tool cleaning 22 Flood restoration extraction 22 Shut down and daily maintenance 22 Freeze protection 23 ...

Page 13: ...SECTION 2 BLUELINE VORTEX 7000HHP 9 ...

Page 14: ...emove all jewelry prior to servicing batteries Keep batteries out of the reach of children Refer to vehicle owners manual for specific instructions on the maintenance removal or replacement of vehicles batteries Before disconnecting batteries ensure that all the mobile cleaning units switches are in the OFF position If ON a spark could occur at the ground connection terminal which could cause an e...

Page 15: ...lizes engine coolant vacuum exhaust and engine exhaust Stage one and two utilize hot engine coolant where the temperature is maintained at or near 195 F by the engine thermostat The engine coolant first flows through a stainless steel coil located inside the fresh water tank preheating the fresh water The engine coolant then flows through the engine heat exchanger further heating the pressurized a...

Page 16: ...SECTION 2 12 BLUELINE VORTEX 7000HHP Water System 3 1 ...

Page 17: ...ration system into the vacuum pump A vacuum pump relief valve is installed for vacuum pump protection The air is discharged from the vacuum pump through a spiral silencer then through a vacuum exhaust heat exchanger A level shut off sensor is located near the top of the waste tank and will shut down the PTO power take off unit before the tank is at full capacity This protects the vacuum pump from ...

Page 18: ...then flow into the stainless steel pulsation chemical pump The chemical pump injects the chemicals to the three way selector valve located on the front panel This valve may be used to turn the chemical flow to PRIME OFF or METER The chemicals then flow through the chemical metering valve to the solution outlet This valve controls the rate of chemical flowing into the cleaning solution which is ind...

Page 19: ...r only trained operators should proceed Operate this unit and equipment only in a well ventilated area Exhaust fumes contain carbon monoxide which is an odorless and deadly poison that can cause severe injury or death DO NOT run this unit in an enclosed area DO NOT operate this unit where the exhaust may enter a building doorway window vent or any other opening Water under high pressure at high te...

Page 20: ...SECTION 2 16 BLUELINE VORTEX 7000HHP ...

Page 21: ...l oil level should be 1 2 to 3 4 of the sight glass Add heat transfer oil as needed Do not overfill NOTE This is a closed loop system any loss of fluid indicates a problem within the system and must be repaired prior to any further use Do not overfill heat transfer fluid The heat transfer fluid will expand as it heats up Failure to follow these procedures could result in injury and or fatality and...

Page 22: ...es require the installation and use of a back flow restrictor TOOLS AND EQUIPMENT Inspect all tools and equipment Clean repair and or replace as needed AT THE JOB LOCATION REMOVE TOOLS FROM THE VEHICLE Remove any tools accessories or hoses from the vehicle that you will require WATER SUPPLY Ensure there is adequate water in the fresh water tank to complete the job Water under high pressure at high...

Page 23: ... in to engage the PTO The blower pulley will start turning Allow approximately 30 seconds for the mobile cleaning unit to stabilize at idle speed NOTE Engage PTO with engine at idle speed 3 Set the oil temperature gauge to the desired cleaning temperature Press the red button located on the lower left of the oil temperature gauge Turn the knob located on the right of the gauge to set the temperatu...

Page 24: ...ction if air is allowed to enter the inlet line DO NOT operate the chemical pump without the inlet strainer properly installed 2 Turn the 3 way chemical selector valve located on the control panel to the PRIME position The chemical will then flow from the chemical jug through the chemical prime tube If the pump does not prime then Place the chemical prime tube into the vacuum hose and seal off the...

Page 25: ...e oil thermostat on the front control panel the diverter solenoid will automatically position the diverter valve into the muffler position When the water temperature drops slightly below the desired temperature the diverter solenoid will automatically position the diverter valve into the heat exchange position When doing flood extraction the ENGAGE PUMP switch should be in the OFF position This wi...

Page 26: ... F 6 Allow the unit to run for at least 2 minutes or until the water temperature is at or below 180 deg F This will also help to remove any excess moisture from the vacuum pump NOTE If shutting down for the day Plug the vacuum inlets on the pre filter box inlet panel and adjust the throttle control to 1700 rpm Spray WD 40 or equivalent into the blower lubrication valve located on the front of the ...

Page 27: ...day rinse out the pre filter box and the waste tank with fresh water A deodorizer may be added to prevent bacterial growth 13 Clean the vehicle interior unit tools hoses etc as needed Inspect ALL equipment and accessories for any damage leaks wear etc Water under high pressure at high temperature can cause burns severe personal injury or fatality FREEZE PROTECTION If the unit is exposed to freezin...

Page 28: ... Hubs 29 Heat Transfer System 29 Chemical Pump Chemical Metering System 30 Accumulator 30 Pressure Regulator 30 Vacuum Hoses 30 Battery 30 High Pressure Solution Hoses 30 7 GENERAL SERVICE ADJUSTMENTS Vacuum Relief Valve 31 Vacuum Pump Drive Belts 31 Water Pump Drive Belt 31 Float Valve 32 Chemical Pump 32 Packing Nut Adjustment Chemical Metering Selector Valves 32 Pressure Regulator 33 Adding Dra...

Page 29: ...CTION 3 BLUELINE VORTEX 7000HHP 25 8 TROUBLESHOOTING PTO Power Take Off 35 Chemical System 36 Vacuum Blower 37 Water Pump 38 Automatic Pump Out 39 Digital Temperature Control 40 Exhaust Diverter Valve 41 ...

Page 30: ...e Engine 100 Hours Change engine oil and filter Pressure Regulator 100 Hours Lubricate o rings Use only o ring lubricant part 13 003 Battery 100 Hours Clean battery terminals Engine 200 Hours Clean engine air filter Chemical Metering System 200 Hours Inspect packing nut on selector and metering valve Adjust as needed Temperature Solenoid 200 Hours Clean hard water deposits from solenoid Temperatur...

Page 31: ...SECTION 3 BLUELINE VORTEX 7000HHP 27 ...

Page 32: ...tions After 50 hours of use periodic inspection of the PTO oil lines and mounting hardware should be performed Maintenance of the PTO should be performed at the same intervals as the transmission Refer to vehicle owner s manual for recommended oil types and regular maintenance schedule 2 Check the engine antifreeze coolant daily Inspect hoses and pipes daily for leaks Refer to owner s manual if co...

Page 33: ...acuum inlet filters grip the plastic hexagon section of the filters Grasping filters by the screen will damage or destroy the filters WATER PUMP Refer to the provided Water Pump Operation Manual for specific instructions 1 Check the crankcase oil level daily to ensure the proper level If the level has dropped check for the source of leakage and repair 2 After 50 hours operation change the crankcas...

Page 34: ... The VORTEX 7000HHP mobile cleaning unit features an adjustable belt tensioning system Belts and pulleys should be cleaned and inspected after the first 25 hours for wear and pulley alignment and regularly after that If wear or glazing is discovered replacement is recommended Grease PTO drive shaft u joints and bearings every 50 hours of operation Use Penzoil ULTRA EPI tacky lithium or Penzoil SPL...

Page 35: ...ricate the o rings in the pressure regulator every 100 hours Use only o ring lubricant Part 13 003 VACUUM HOSES To ensure maximum hose life BLUELINE recommends that you wash out the hoses with fresh water daily BATTERY Explosive gases Dangerous acid Batteries contain sulfuric acid To prevent acid burns avoid contact with skin eyes and clothing Batteries also produce explosive hydrogen gases while ...

Page 36: ...ke off unit and adjust the tension with the locking nut on the vacuum relief valve Reengage the PTO unit and read the vacuum gauge Repeat this process until the vacuum relief valve opens at 15 to 17 Hg VACUUM PUMP DRIVE BELTS The VORTEX 7000HHP mobile truck unit is equipped with an adjustable belt tensioning system Check belts for proper tension approximately 1 2 deflection and wear Adjust or repl...

Page 37: ... diaphragm unscrew the cover from the body When replacing the diaphragm lube the outer edges of the diaphragm with o ring lubricant Part 13 003 and reassemble To replace the check valves remove the check valve caps replace the check valves and reassemble using new o rings DO NOT attempt to reuse o rings after the check valves have been removed PACKING NUT ADJUSTMENT CHEMICAL METERING SELECTOR VALV...

Page 38: ...ssure gauge reads 350 PSI with the tool valve open With the tool valve open there should be a normal drop of approximately 100 PSI in pressure If the drop is greater than 100 PSI it may be necessary to lubricate the pressure regulator o rings 2 To adjust the pressure regulator turn the adjusting knob while observing the pressure gauge on the control panel until you reach the desired pressure ADDIN...

Page 39: ...ity This section of the operator s manual describes how to look for and repair malfunctions which may occur Accurate troubleshooting is based on a thorough and complete understanding of the WATER CHEMICAL VACCUM HEAT TRANSFER SAFETY and WIRING systems featured in this unit If there are malfunctions occurring on this unit which you do not understand refer back to the OPERATION section of this manua...

Page 40: ...stuck in the up shutoff position Is the switch stuck Check voltage at PTO solenoid 12v min Is voltage present Check voltage at the start button 12v min Is voltage present Check voltage at the waste tank shutoff switch 12v min Is voltage present Replace float switch Yes No Replace PTO solenoid Yes No Repair or replace wiring as required Check voltage out of switch 12v min Is voltage present Yes No ...

Page 41: ...nd chemical pump Do you see any air bubbles in the FLOW METER Yes No Repair leak between chemical jug and FLOW METER Prime the chemical system Turn the chemical system off and look at the FLOW METER to see if chemical is flowing towards the chemical jug Is the chemical flowing towards the chemical jug Yes No Repair leak between FLOW METER and chemical pump Turn the chemical selector valve to the C...

Page 42: ...m we are actually looking for an air volume problem Yes No Yes No Yes No Yes No Is the waste tank lid seal in good condition Is the waste tank pre filter strainer basket clean Are the three 3 blower filters located in the waste tank clean and in good condition Check for blockage or obstructions between machine and waste tank Replace the vacuum sensor Is the waste tank drain valve closed Close drai...

Page 43: ...he pump and and place in a 5 gallon pail marked in 1 gallon increments Start the unit and turn on the water pump It should fill to the 1 gallon marks every 17 seconds Is the pump output adequate Yes No Check voltage going out of water pump power switch Is voltage present Reconnect float switch Disconnect pump clutch wire and check voltage 12V min Is voltage present Yes No Replace pressure regulato...

Page 44: ...ebris in valves Clean as required Yes No Is suction line plugged or collapsed Is the automatic pump out switch in the on position Determine and repair cause of blown fuse Replace fuse 30 amp Is fuse at automatic pump out blown Turn on switch Yes No Pump is O K Yes No Pump is O K Replace the diaphragms s head and manifold Yes No Check oil level and refill as required Is oil milky coming from the di...

Page 45: ...t plug at sensor Is connection clean Turn adjustment knob CW approximately 8 turns and press red set button Does display still display EEE Turn adjustment knob CCW approximately 8 turns and press red set button Does display still display EEE Yes No Replace controller Set controller to desired temperature Set controller to desired temperature Replace controller Yes No Yes No Repair or replace as re...

Page 46: ...an or replace the breather stone Turn off truck Manually move lever toward front position Does lever move freely Check for voltage at solenoid 12V min Is voltage present Yes No Yes No Remove the breather stone from the top of the diverter solenoid Does the lever move to the rear non heat mode of the truck Repair or replace as required Replace diverter solenoid Replace diverter solenoid Replace Vac...

Page 47: ...CCESSORIES 9 ILLUSTRATED PARTS LISTINGS Unit Chemical Control Panel 40 Water System 43 Vacuum System 50 Chemical System 55 PTO Drive 57 Diverter Valve Exhaust 60 Decals 63 Electrical Diagrams 64 Optional Equipment 66 10 ACCESSORIES Accessories 68 ...

Page 48: ...9 103 1 ASSY THROTTLE CONTROL VORTEX 10 29 033 3 SWITCH PUSHBUTTON GREEN 11 26 013 1 GAUGE 4IN TACH 0 4K GREEN DIAL 12 26 015 1 GAUGE 4IN WTR PRSR 0 3000 BLUE 13 26 014 1 GAUGE 4IN WTR TMP 140 300F RED 14 26 016 1 GAUGE VAC 0 30 IN HG YELLOW 15 29 035 1 SWITCH OPERATION GREEN 16 29 036 1 SWITCH OPERATION RED 17 26 018 1 GAUGE HOUR METER VORTEX 18 26 017 1 GAUGE TEMP VORTEX 19 30 031 1 LIGHT PTO VO...

Page 49: ...41 1 TEE 3 8 IN BRASS 6 21 052 1 NIP 3 8 X 1 4 HEX BRASS 7 21 011 1 ELL 1 8 P X 1 4 POLY BR 8 21 200 2 BUSHING 3 8 X 1 8 IN BRASS 9 34 021 1 SENSOR VAC GAUGE 0 30HG VRTX 10 21 255 1 NIPPLE 1 NPT X 1 1 2 SS 11 21 256 1 CONNECTOR 1 8NPT X 1 4T HEX SS 12 21 007 3 FTTG BRB 1 8 PX 5 16 H BR 13 21 026 1 NIP 1 4 HEX BR 14 21 038 1 ELL STREET 1 8 IN BRASS 15 21 066 1 ELL 1 8 P X 1 4 T SS Not Shown 29 042 ...

Page 50: ... 205 1 PLT THROTTLE ACTUATOR VRTX 6 58 206 1 PLT WORM GEAR MOUNT VRTX 7 10 101 2 STUD 8 32 X 5 8 PRESS IN 8 39 026 2 BEARING NYLON 3 16ID 5 16OD 1 4LG 9 55 086 2 TBG GAROLITE 5 16 OD X 3 16 ID X 40 10 66 167 1 ROD THROTTLE CONTROL VORTEX 11 15 023 1 PIN SPRING 5 64 X 3 8 SS 12 10 102 2 STUD 1 4 20 X 5 8 PRESS IN 13 66 148 1 KNOB CONTROL 3 16 BORE 14 11 047 2 NUT 8 32 SS NYLOK 15 11 050 2 NUT 1 4 2...

Page 51: ... WATER TANK VORTEX 3 69 127 1 HEAT EXCHANGER RADIATOR FLUID 4 69 104 1 ASSY WATER PUMP VORTEX 5 69 125 1 VORTEX Y STRAINER 6 69 126 1 VORTEX PRESSURE REGULATOR 7 69 131 1 HEAT EXCHANGER UPPER XENTHERM 8 69 137 1 VACUUM EXHAUST HEAT EXCHANGER 9 69 129 1 ASSY LOWER XENTHERM 10 69 130 1 RADIATOR THERMOSTAT ADAPTOR 11 61 275 1 ASSY RADIATOR BYPASS VORTEX ...

Page 52: ...39 1 HUB 1 2 SHAFT COUPLING 14 61 252 1 ASSY OIL PUMP STANDOFF VRTX 15 46 044 1 PUMP SPUR GEAR 16 58 188 1 BRKT OIL PUMP SUPPORT VORTEX 17 58 213 2 PLT PUMP MOUNT SPACER VORTEX 18 21 251 1 ELBOW 3 4 MNPT X 1 2 FJIC 19 18 118 1 HOSE 1 2 BRAIDED SS X 74 VRTX 20 21 248 1 ELBOW 3 4MPT X 3 4JIC 90 DEG 21 18 139 1 HOSE 3 4 BRAIDED SS X 43 VRTX 22 21 133 1 FTTG ADAPTOR 1 2 MP X 1 2 FH 23 21 032 1 FTTG BA...

Page 53: ... VLV 3 4 BRASS WYE STRAINER 145T04 8 21 009 1 FTTG BRB 3 4 PX 3 4 H BR 9 23 050 1 VLV 1 1 2 SMITH COOPER BRASS BALL 10 21 061 1 ELL 3 8 P X 1 2 T BRASS 11 21 207 2 ELBOW POLYPRO 3 8 MPT X 1 2 HOSE 12 16 056 22 HOSE 1 2 OD X 3 8 ID CLEAR 13 14 006 3 CLAMP HOSE 20 14 23 058 1 VLV 1 FPT H TEMP FLOAT HUDSON 15 41 048 1 GASKET 1 16 NEOPRENE X 5 OD 16 61 283 1 ASSY COVER FLOAT FRESH WAT VRTX 17 21 252 1...

Page 54: ...018 1 SCREEN CHECK VALVE MANIFOLD 9 21 291 3 TEE 3 8 F X M X F SS 10 23 053 3 VLV 3 8 SS BALL 760T02 11 21 029 1 PLUG 1 8 SOCKET HEAD 12 21 279 4 CONN 3 8 P X 1 2 T SS 13 25 001 1 DSC 1 4X1 4FP BR 14 21 231 1 NIPPLE 1 4 X 3 8 SS NPT 15 21 053 2 NIP 3 8 HEX SS 16 21 292 2 ELL STREET 3 8 IN 45 DEG SS 17 66 179 1 PLUG 1 4 VENT HEX PIPE 18 66 172 1 TEE 3 8 SS STREET 19 23 021 1 REG PRESS CAT 7670 VITO...

Page 55: ...er Qty Description 1 63 081 1 ASSY LOWER XENTHERM HEAT EXCH 2 61 337 1 ASSY ENG EXHST DEFLECTOR VORTEX 3 43 006 1 INSULATION HEAT EXCH E 3 VRTX 4 21 074 2 ELL 3 4 P X 1 2 T BRASS 5 21 065 2 PLUG 1 2 SOLID BRASS HEX HD 6 58 246 1 BRKT LWR XENTHERM MOUNT 7 18 118 2 HOSE 1 2 BRAIDED SS X 74 VRTX ...

Page 56: ...PORTS VRTX 8 21 234 1 ELL 1 2M X 1 2 TUBE 90DEG SS 9 64 032 1 TBG E 2 PRESSURE OVERFLOW 10 21 215 1 PLUG 1 8 NPT 304SS 11 21 280 2 ELL 1 2 P X 1 2 T SS 12 23 054 1 VLV 3 4 BRASS WYE STRAINER 145T04 13 20 025 1 SCREEN 3 4 WYE STRAINER 14 21 245 1 ELL 3 4 90 DEG STREET SS 15 66 168 1 ELBOW 3 4FP X 3 4FP X 1 8 27FP 16 21 074 1 ELL 3 4 P X 1 2 T BRASS 17 34 024 1 THERMOCOUPLER VORTEX 18 34 019 1 SENSO...

Page 57: ...T X 3 4 MPT 4 23 051 2 VLV 3 4 SMITH COOPER BRASS BALL 5 21 238 1 ELBOW 3 4 FPT X 3 4 FPT 6 21 215 1 PLUG 1 8 NPT 304SS 7 21 278 1 CONN 1 2 P X 1 2T SS 8 21 280 1 ELL 1 2 P X 1 2 T SS 9 21 009 2 FTTG BRB 3 4 PX 3 4 H BR 10 14 006 2 CLAMP HOSE 20 11 18 140 115 HOSE 3 4 HEATER HOSE 115 W COVER 12 18 146 1 HOSE 1 2 T X 1 2 T X 12 13 16 063 30 HOSE 3 4 HEATER HOSE 14 18 142 1 HOSE 1 2 T X 1 2 T X 88 ...

Page 58: ...ER Item No Part Number Qty Description 1 61 328 1 ASSY HEAT EXCH VORTEX 2 59 898 1 VORTEX PROTO HEAT LID 3 63 090 2 COIL SS Z RES 4 18 142 2 HOSE 1 2 T X 1 2 T X 88 5 18 143 1 HOSE 1 2 T X 1 2 T X 27 6 21 280 4 ELL 1 2 P X 1 2 T SS 7 41 033 4 GROMMET 1 ID X 1 3 4OD ...

Page 59: ... 21 214 1 TEE 2 X 2 FPT STAINLESS 5 21 198 1 PLUG 2INCH MPT SCHD 40 PVC 6 69 100 1 ASSY VAC RELIEF VALVE VORTEX 7 21 146 1 PLUG 3 8 NPT BRASS 8 69 002 1 ASSY LVL SENSOR SHTOFF WASTE PMP 9 14 034 4 CLAMP HOSE TWIN RING 5 5 TO 5 7 10 69 000 1 WIRING LEVEL SENSOR SHUTOFF 11 16 061 1 HOSE 5 ID 6 1 4 W REINFORCED 12 16 061 1 HOSE 5 ID X 6 1 4 W REINFORCED 13 16 009 1 HOSE INT VAC 2 IN 48 023 VORTEX WAS...

Page 60: ...F VALVE VORTEX Item No Part Number Qty Description 1 66 132 1 BODY VACUUM RELIEF VORTEX 2 61 262 1 ASSY VACUUM RELIEF DISK 3 15 016 1 SPRING VAC RELIEF VORTEX 4 66 133 1 WASHER RELIEF VALVE VORTEX 5 11 019 1 NUT 3 8 16 NYLOK 6 14 032 1 PIN COTTER 7 64 X 3 4 SS ...

Page 61: ...1 LATCH PRE FILTER BOX 4 16 010 3 HOSE INT VAC 2 1 2 IN 50 FT BULK 5 61 285 1 ASSY VACUUM INLET PORTS VRTX 6 21 094 2 FTTG 1 1 2 P X 2 H DRAIN 7 16 009 1 HOSE INT VAC 2 IN 8 23 022 1 VLV BALL 1 1 2 FP PVC DUMP 9 61 002 1 BASKET STRAINER WASTE TANK 10 14 010 2 CLAMP HOSE 32 11 14 024 6 CLAMP HOSE 48 12 19 013 3 CAP WASTE TNK INLET VORTEX REDUCER 2 1 2 TUBE 2 HOSE 19 014 1 IN SPONGE GASKET 41 018 ...

Page 62: ...MP TI 850 46L2 4322 2 61 325 1 Blower Mount Upper Frame 3 16 061 1 HOSE 5 ID X 12 1 2FT W REINFORCED 4 63 072 1 MUFFLER VAC EXHAUST VORTEX 5 16 061 1 HOSE 5 ID X 12 1 2FT W REINFORCED 6 61 324 1 Blower Mount Lower Frame 7 61 340 1 ASSY BLOWER EXH HE ADAPTOR 8 69 137 1 Vacuum Heat Exchanger 9 14 026 4 CLAMP HOSE 80 ...

Page 63: ...GEAR MOTOR MOUNT VORTEX 6 10 020 1 SCREW MACH 1 4 20 X 3 4 HXHD SS 7 45 017 1 MOTOR VORTEX HOSE REEL 8 10 021 3 SCREW MACH 1 4 20 X 3 4 SOCHD SS 9 10 029 4 SCREW MACH 3 8 16 X 1 HXHD 10 40 016 1 CLAMP PUSH PULL 11 15 020 1 BUMPER 5 16 18 POLYURETHANE 12 29 037 1 SWITCH PUSH BUTTON SELECTA 13 29 038 1 SWITCH BOOT PUSH BUTTON 14 23 049 1 VLV 2 SMITH COOPER BRASS BALL 15 21 220 1 NIPPLE 2 IN SCHD 40 ...

Page 64: ... 1 4F X 1 4F 5 18 039 1 HOSE 3 16 X 29 1 4F X 1 4F 6 16 017 1 TUBING IMPOLENE 250FT 7 18 143 1 HOSE 1 2 T X 1 2 T X 27 8 18 141 1 HOSE 1 2 X 80 X 1 2 FTBS VORTEX 9 21 278 2 CONN 1 2 P X 1 2T SS 10 68 097 2 ASSY 8IN STAINLESS HOSE REEL 11 51 013 1 MOLDING LARGE MOUTH JUG 12 21 025 1 CAP 5 IN WATER BOX TANK BLACK 13 59 084 2 PNL 5 GAL JUG HOLDER SS 14 20 002 1 STRAINER SUCTION END 1 8FP 15 21 007 1 ...

Page 65: ...7 8 ID 1 1 16 OD 4 66 006 2 CAP CHECK VALVE CHEM PUMP SS 5 36 003 1 DISC CHEM PUMP 6 36 000 1 DIAPHRAGM CHEMICAL PUMP 7 66 007 1 COVER CHEMICAL PUMP STAINLESS 8 21 038 1 ELL STREET 1 8 IN BRASS 9 21 007 1 FTTG BRB 1 8 PX 5 16 H BR 10 21 066 1 ELL 1 8 P X 1 4 T SS 11 14 007 1 CLAMP HOSE 4 12 16 017 45 HOSE BRAIDED 5 16 IN 300FT BULK 13 18 077 1 HOSE 3 16 X 38 1 4F X 1 4F ...

Page 66: ... 37 054 3 BELT 5VX 900 4 38 042 1 HUB SK 1 1 2 5 38 041 1 PULLEY 5V6 3 SK 3G 6 39 022 1 BEARING PILLOW 1 1 2 IN 7 66 137 1 SHAFT BLOWER DRIVE VORTEX 8 39 023 1 BEARING PILLOW 1 7 16 IN 9 39 025 1 SHAFT DRIVE LINE VORTEX 10 45 015 1 PTO AISIN TRANSMISSION A45043L 11 61 338 1 ASSY PTO SHAFT GUARD VORTEX 12 58 216 1 BRKT SOLENOID HYDRAULIC VRTX 13 23 060 1 VLV SOLENOID PTO VORTEX ...

Page 67: ...ACUUM PUMP TI 850 46L2 4322 2 38 043 1 PULLEY 5V5 5 SDS 3G 3 38 044 2 HUB SDS 1 3 4 4 37 054 3 BELT 5VX 900 5 38 045 1 PULLEY 2B50 SDS 6 37 024 2 BELT AX55 7 21 076 1 BUSHING 1 4 M X 1 8 F BRASS 8 21 028 1 CONN 1 8 P X 1 4 POLY 9 69 135 1 VORTEX BLOWER GUARD ASSEMBLY 10 35 009 1 FAN 4 INCH CABINET ...

Page 68: ...mber Qty Description 1 61 260 1 ASSY BELT TENSIONER BRACKET 2 15 021 1 SNAP RING 5 8 SHAFT RETAINER 3 66 151 1 SHAFT BELT TENSIONER VORTEX 4 66 153 1 PULLEY TENSIONER VORTEX 5 15 022 2 SNAP RING 1 7 8 INTERNAL 6 39 024 2 BEARING 20MM X 47MM X 8125 7 66 150 2 LOCK RING BELT TENSIONER VRTX ...

Page 69: ...X 6 63 081 1 ASSY LOWER XENTHERM HEAT EXCH 7 58 246 1 BRKT LWR XENTHERM MOUNT 8 61 337 1 ASSY ENG EXHST DEFLECTOR VORTEX 9 14 036 1 CLAMP HOSE 2 3 4 TO 3 5 8 HD SS 10 18 122 1 HOSE 3 16 X 65 X 1 4T NO COVER 11 30 030 1 BOX UTILITY 2 37 X 4 6 12 14 035 3 CLAMP HOSE 2 1 4 TO 3 1 8 HD SS 13 61 291 1 ASSY EXHAUST ELBOW VORTEX 14 18 123 1 HOSE 3 16 X 23 X 1 4T NO COVER 15 14 011 2 CLAMP HOSE FUEL 6 16 ...

Page 70: ...9 58 217 1 BRKT DIVERTER BOX VORTEX 10 59 809 1 PNL DIVERTER BOX VORTEX 11 58 202 1 PLT LEVER DIVERTER VORTEX 12 15 024 1 PIN 5 16 X 3 4 CLEVIS 13 15 026 1 CLEVIS DIVERTER VLV VORTEX 14 15 025 1 PIN 1 8 X 1 2 COTTER 15 36 233 1 VACUUM POD NISSAN UD 16 21 064 1 ELL 1 4 P X 1 4 T BRASS 17 58 218 1 CVR DIVERTOR BOX VORTEX 18 41 043 1 GASKET EXHAUST BY PASS VALVE 19 10 117 6 SCREW 5 16 18 X 7 8 SS SHC...

Page 71: ...Number Qty Description 1 11 001 1 NUT 1 4 20 SS 2 66 158 1 COVER DIVERTER HOUSING VORTEX 3 66 159 1 BUSHING CVR DIVERTER VORTEX 4 10 007 1 SCREW MACH 1 4 20 X 1 2 SOCHD SS 5 61 278 1 ASSY DIVERTER VALVE VORTEX 6 66 160 1 BUSHING DIVERTER BODY VORTEX 7 61 279 1 ASSY DIVERTER BODY VORTEX ...

Page 72: ... Number Qty Description 1 30 030 1 BOX UTILITY 2 37 X 4 6 2 58 198 1 BRKT EXHAUST SOLENOID 3 23 048 1 VLV SOLENOID EXHAUST VORTEX 4 20 024 1 BREATHER STONE 1 8 NPT SS VRTX 5 21 001 2 CONN 1 8 P X 1 4 T BR 6 18 122 1 HOSE 3 16 X 65 X 1 4T NO COVER 7 18 123 1 HOSE 3 16 X 23 X 1 4T NO COVER ...

Page 73: ...SECTION 4 BLUELINE VORTEX 7000HHP 69 ...

Page 74: ...EL RED WHT VORTEX 04 27 07 BLU PNK BRN WHT ORN BRN YEL PRP PRP PRP BLU PNK PRP TAN RED YLW N C C N O 12V TC TC RED T 18 GRN T 19 T 20 BLK GRN GRN BLK WHT ORN RED BLU GRN RED GRN BLK WHT GRN BLK WHT T 8 WHT ORN T 7 T 14 T 12 T 13 BLK WHT 30 T 11 G 1 P 86 T 3 RED BLK G 2 WHT ORN T 7 BLK G 2 T 15 TAN T 16 T 12 T 11 T 10 T 1 BLK WHT BLK WHT WHT ORN BLK WHT WHT BLK RED BLK WHT BLK WHT WHT ORN WHT ORN R...

Page 75: ...p Out Float Switch COM 13 RED WHT Power to Hose Reel 14 RED Main Power From Battery 15 WHT Waste Tank Float Switch COM 16 BLK Waste Tank Float Switch NO 17 GRN Waste Tank Float Switch NC 18 PRP PTO Solenoid 19 YEL BRN Water Tank Float Switch COM 20 BRN Water Tank Float Switch NC 21 BLU PNK Water Pump Clutch Power 22 TAN Diverter Solenoid Power 23 WHT GRN Tach Sensor 24 GRN BLK Tach Sensor 25 ORG C...

Page 76: ...OW PROFILE 2 IN Item No Part Number Qty Description 1 67 001 1 WAND LOW PROFILE 2 IN 2 25 000 1 DSC 1 4M X 1 4FP BR 3 27 013 1 VLV WAND CMP 4 21 050 1 CONN 1 4 P X 1 4 T BRASS 5 18 021 1 HOSE 3 16 X 51 1 4FT X 1 4FT 6 24 000 4 TIP SPRAY 95015X1 8P SST ...

Page 77: ...art Number Qty Description 1 67 003 1 WAND ERGONOMIC W SPRAYER 2 25 000 1 DSC 1 4M X 1 4FP BR 3 23 035 1 VLV SPRAYER HYPRO 3381 0032 4 21 050 1 CONN 1 4 P X 1 4 T BRASS 5 18 021 1 HOSE 3 16 X 51 1 4FT X 1 4FT 6 24 000 4 TIP SPRAY 95015X1 8P SST 7 40 009 1 HANDLE ERGO WAND COATED ...

Page 78: ...040 2 SCREW MACH 5 16 18 X 3 1 2 SOCHD 6 11 005 2 NUT 5 16 18 ZINC 7 61 003 1 MOUNT EXTERNAL PUMPOUT 8 66 022 1 ADAPTOR HOSE WASTE PUMP 9 66 023 1 NUT ADPTR HOSE WASTE PUMP 10 21 071 1 CAP GARDEN HOSE 3 4 BRASS 11 58 006 1 BRKT HOSE CONN WASTE PUMP 12 14 006 4 CLAMP HOSE 20 13 16 004 72 HOSE WTR 3 4 IN HRZ 500FT BULK 14 69 000 1 WIRING LEVEL SENSOR SHUTOFF 15 16 018 24 HOSE WTR 1 IN HRZ 100FT BULK...

Page 79: ...SECTION 4 BLUELINE VORTEX 7000HHP 75 68 102 KIT VORTEX STORAGE RACKS 68 013 ASSY VAN STORAGE UNIT SS ...

Page 80: ...SECTION 4 76 BLUELINE VORTEX 7000HHP 68 014 ASSY SINGLE 5 GAL JUG HOLDER 68 015 ASSY FURN BLOCK HOLDER SS ...

Page 81: ...SECTION 4 BLUELINE VORTEX 7000HHP 77 68 016 RACK DOUBLE CHEMICAL 68 018 ASSY 10 GAL CHEM RACK S S ...

Page 82: ...SECTION 4 78 BLUELINE VORTEX 7000HHP 68 019 SPRAY BOTTLE HOLDER SS 68 022 ASSY DBL PMP UP SPRAY RK SS ...

Page 83: ...SECTION 4 BLUELINE VORTEX 7000HHP 79 68 024 ASSY SNG PMP UP SPRAY RK SS 68 023 ASSY REEL HP SOLUTION ...

Page 84: ...SECTION 4 80 BLUELINE VORTEX 7000HHP 68 025 ASSY HOSE REEL HIGH PROFILE 68 033 ASSY HOSE REEL H PROFILE W MTR ...

Page 85: ...SECTION 4 BLUELINE VORTEX 7000HHP 81 68 037 ASSY HOSE REEL VAC ONLY 68 045 ASSY WATER SOFTENER ...

Page 86: ...SECTION 4 82 BLUELINE VORTEX 7000HHP 68 109 ASSY KIT WATER SOFTENER VRTX ...

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