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Shenyang Bluelight Automatic Technology Co., Ltd.

 

 

BL6-DU20PX series Integrated Door Motor Controller User Manual

 

 

Wiring 

 

 

Always turn OFF the input power supply before wiring terminals.  

Otherwise, an electric shock or fire can occur. 

 

 

Wiring  must  be  performed  by  an  authorized  person  qualified  in  electrical 

work. 

 

Otherwise, an electric shock or fire can occur. 

 

 

Be sure to ground the ground terminal. (200 V Class: Ground to 100 Ω or less, 

400 V Class: Ground to 10 Ω or less) 

 

Otherwise, an electric shock or fire can occur. 

 

 

Always  check  the  operation  of  any  Emergency  stop  circuits  after  they  are 

wired. 

 

Otherwise, there is the possibility of injury. (Wiring is the responsibility of the user.) 

 

Never  touch  the  output  terminals  directly  with  your  hands  or  allow  the 

output  lines  to  come  into  contact  with  the  Controller  case.  Never  short  the  output 
circuits. 

 

Otherwise, an electric shock or ground short can occur.  

 

 

 

Check to be sure that the voltage of the main AC power supply satisfies the 

rated voltage of the Controller.  
Injury or fire can occur if the voltage is not correct. 

 

 

Do not perform voltage withstand tests on the Controller.  

Otherwise, semiconductor elements and other devices can be damaged. 

 

 

Connect braking resistors, Braking Resistor Units, and Braking Units as shown 

in the I/O wiring examples.  
Otherwise, a fire can occur and the Controller braking resistors, Braking Resistor Units, 
and Braking Units can be damaged. 

 

 

Tighten all terminal screws to the specified tightening torque.  

Otherwise, a fire may occur.  

 

Trial Operation 

 

 

Check to be sure that the front cover is attached before turning ON the power 

supply.  
Otherwise, an electric shock may occur. 

 

Do not get close to machine and related objects when choosing the error auto 

reset function, as the drive will automatically restart after warning reset.  
Otherwise, an injury may occur. 

 

Provide  a  separate  fast  stop  switch;  the  Digital  Operator  STOP  Key  is  valid 

only when its function is set.  
Otherwise, an Injury may occur. 

 

Reset alarms only after confirming that the RUN signal is OFF.  

Otherwise, an Injury may occur. 

 

Do not perform fault operation and signal checking while the drive is running. 

Otherwise an injury may occur, and the drive may get damaged. 

Summary of Contents for BL6-DU20PX Series

Page 1: ...Integrated Door Motor Controller User Manual BL6 DU20PX Series Ver 1 7 Shenyang Bluelight Automatic Technology Co Ltd...

Page 2: ...te requirement 8 3 1 2 Protect the controller from Foreign Object 9 3 2 Electrical installation 9 3 3 Wiring Terminal Description 9 3 3 1 Terminal Arrangements for Control Circuit 9 3 3 2 Terminal Arr...

Page 3: ...eters 33 6 7 F6 Distance Control Parameters 37 6 8 F7 I O Parameters 39 6 9 F8 SYLG Car Top Board Parameters 40 6 10 F9 Demonstration Running Parameters 42 6 11 FA Fault Parameters 43 7 Application an...

Page 4: ...t and fault risk of system Configurable input and output terminals function improve the flexibility to use Flexible external terminal wiring and high compatible as the independent door motor controlle...

Page 5: ...formation that should be memorized 1 2 Safety Precautions Confirmation upon Delivery Never install an integrated controller that is damaged or missing components Doing so can result in injury Installa...

Page 6: ...troller Injury or fire can occur if the voltage is not correct Do not perform voltage withstand tests on the Controller Otherwise semiconductor elements and other devices can be damaged Connect brakin...

Page 7: ...power to the Controller through the MCCB Doing so can result in electric shock After turning OFF the main circuit power supply wait for the time indicated on the front cover and make sure the CHARGE i...

Page 8: ...phanumeric codes Refer to figure 2 1 for example 400w BL6 DU 2 0P4 S Controller series Controller type S Small Size Model Null Standard Model Voltage level 2 220V 1 110V Maximum machine power 0P2 200W...

Page 9: ...ACHINE CLOSED LOOP VECTOR CONTROL WITH NORMAL ABZ ENCODER ENCODER OPEN LOOP COLLECTOR OUTPUT OR PUSH PULL OUTPUT MODE SUPPORT PROMOTE TORQUE AUTOMATICALLY OR MANUALLY WITH OPEN LOOP V F CONTROL MODE I...

Page 10: ...BL6 DU20PX series Integrated Door Motor Controller User Manual 2 4 Product Appearance Refer to figure 2 3 for the appearance of BL6 DU series integrated door motor controller FIGURE 2 3 APPEARANCES O...

Page 11: ...grated Door Motor Controller User Manual 2 5 Exterior Dimension Refer to figure 2 4 and chart 2 2 for the exterior dimension of BL6 DU series integrated door motor controller Unit mm FIGURE 2 5 EXTERI...

Page 12: ...T 3 1 INSTALLATION ENVIRONMENT REQUIREMENTS Type Mounting Mode Ambient Temperature Ambient Humidity Close Wall Mounting 10 C 40 C 5 95 RH No condensation Installation of controller should note the fol...

Page 13: ...nstalled in a cabinet cooling fans or air conditioner are required to keep air temperature of cabinet in range 10 45 10 If controller is installed on surface of flame retardant it should have enough s...

Page 14: ...l CAN CAN bus differential signal Digital Input DI1 DI8 Digital data input Optical coupler isolated input Active low Input voltage range DC 0 30V Input impedance 3 3K Internal Power Supply 24v 24V DC...

Page 15: ...TC Normal open Contactors and control circuit insulation voltage 2 5kV AC TA2 TB2 TC2 TA3 TB3 3 3 4 Terminal Description for Drive Circuit CHART 3 5 DRIVE CIRCUIT TERMINAL DEFINITION STANDARD TYPE Ter...

Page 16: ...cators CHART 4 1 LED INDICATORS DEFINITION Indicator Symbol LED Definition when Stop LED Definition when Run Speed Control Distance Control D1 DI1 signal is efficient DI1 signal is efficient Close doo...

Page 17: ...r CLOSE Close Door Operation on panel when F002 1 close the door 4 2 Operation 4 2 1 Menu Operation Process The menu structure of BL6 DU20PX series integrated door motor controller operation panel has...

Page 18: ...ress Right Move for one time then parameter start to flicker and become modifiable Press Right Move again to move cursor 4 2 2 Read Fault Information When fault appears a fault information code will b...

Page 19: ...iry 5 1 Parameters Menu Structure Function parameters of BL6 DU20PX series integrated door motor controller are divided into groups according different function F0 F9 total ten groups parameters Each...

Page 20: ...lt Display Parameters 5 2 2 Function Detail List Note For synchronous motor application partial factory default setting of function codes is different from the factory default setting list below CHART...

Page 21: ...eters F200 Speed Loop KP 0 9999 1 1000 F201 Speed Loop KI 0 9999 1 600 F202 Current Loop KP 0 9999 1 6000 F203 Current Loop KI 0 9999 1 3000 F204 Speed Filter Grade 0 9999 1 10 F205 Encoder Pulses 0 9...

Page 22: ...nning Time 0 9999ms 1ms 400ms F409 Skate Withdraw Speed 0 F403 0 01Hz 1 00Hz F410 Skate Withdraw Time 0 9999ms 1ms 600ms F411 Door close Torque Switchover Point 0 300 0 Motor Rated Torque 0 1 50 0 F41...

Page 23: ...e Speed Deviation Determination Time 0 5000ms 1ms 100ms F508 Door close Stable Speed Delay 0 9999ms 1ms 200ms F509 Door open S Curve Select 0 Straight Line 1 S Curve 0 1 F510 Door close S Curve Select...

Page 24: ...80 0 99 0 Door Width 0 1 96 0 F607 Distance Control Door close Start Low speed Running Distance 0 30 0 Door Width 0 1 10 0 F608 Distance Control Door close Deceleration Position 60 0 90 0 Door Width 0...

Page 25: ...22 Door Lock Signal Normal Open Input 23 Fire Service Signal Normal Open Input 1 2 F701 Switching Value Input Terminal DI2 1 4 F702 Switching Value Input Terminal DI3 1 6 F703 Switching Value Input Te...

Page 26: ...None 1 Normal 2 Through Door 1 0 Group F9 Demonstration Running Parameters F900 Demonstration Delay 0 99 1 5 F901 Demonstration Automatic Running 0 Disable 1 Enable 1 0 Group FA Fault Parameters FA00...

Page 27: ...net synchronous motor drive F001 Door control Mode 0 2 1 1 0 Motor Continuous Duty Mode This mode is applicable to test motor and controller With this function motor can continuously run at set speed...

Page 28: ...ing to the open close door curve 2 SYLG Integrated Control Mode not available for S type This mode must be work with SYLG elevator control system Get an open or close door control signal from CAN Bus...

Page 29: ...r carrier frequency makes lower motor loss and lower motor temperature but higher controller loss and higher controller temperature 6 2 F1 Motor Parameter Chart 6 2 F1 Motor Parameter Function Code Na...

Page 30: ...eded please tune as the speed loop parameters Note Improper PI parameters may produce a too big overshoot and even produce an over voltage fault as the overshoot goes down F201 Speed Loop KI 0 9999 60...

Page 31: ...rol related parameters should be set properly Slowdown switches and limit switches should be installed also The door open running curve is shown in Figure 6 2 F303 F300 F305 Open Instruction Slowdown...

Page 32: ...DISTANCE CONTROL Door open process description in distance control mode 1 When the door open instruction is valid door motor raise the speed to the value F300 defined in a period defined by F301 2 Wh...

Page 33: ...e door motor enters the door open end torque hold status If the block output torque is not larger than F307 the F307 value should be reduced smoothly After blocking the F307 value is less than the out...

Page 34: ...door motor raise the speed to the value of F400 in the time F401 defined 2 Low speed closing for F402 door motor raises the speed to a high speed defined by F403 the raise time is F404 3 Door close sl...

Page 35: ...slowdown time is F406 4 When the door close to the position of F609 Door Width the door motor slowdowns to F407 Recommended F609 96 0 of the door width If some pulses are lost in the closing process...

Page 36: ...te withdraw running time is longer than F410 the door motor slowdown again F411 Door close Torque Switchover Point 0 150 50 0 0 1 This group function code is only valid in distance control mode The sk...

Page 37: ...rs Function Code Name Setting Range Factory Default Setting Min Unit Description F500 Abnormal Slowdown Time 0 1s 5 0s 0 5s 0 1s This parameter is used to set the time from the current closing speed t...

Page 38: ...hold time when the door arrivals at the open limit With the signal of the door arrival limit is valid and open door command is invalid the open status holding time The holding time is not less than t...

Page 39: ...his parameter is used to select the door motor running curve in door open and close process 0 Linear acceleration and deceleration 1 S curve acceleration and deceleration F510 Door close S Curve Selec...

Page 40: ...une is success the LEDs will display menu interface During angle tune process motor will run some distance as door open direction so ensure the car door is in close status before starting tune Note Th...

Page 41: ...F605 Distance Control Door open Deceleration Point 60 0 90 0 70 0 0 1 In the process of opening under distance control the running pulses will be real time recorded If the pulses are not less than do...

Page 42: ...o Chapter 7 of Application Adjustment for detailed F614 Door open Deceleration Position Pulses Low Bits 0 9999 0 1 These 4 parameters are used to set deceleration position The setting of deceleration...

Page 43: ...hing Value Input DI1 0 23 2 1 0 Invalid 1 Door open Deceleration Normal Open Input 2 Door open Deceleration Normal Close Input 3 Door open Limit Normal Open Input 4 Door open Limit Normal Close Input...

Page 44: ...l Valid Relay Action 4 Arrival Gong Signal Invalid Relay Action 5 Door Arrival to the Open limit Signal Invalid Relay Action 6 Door Arrival to the Close limit Signal Invalid Relay Action F711 Terminal...

Page 45: ...Parameter monitor function 0 Disable parameter monitor function 1 Enable parameter monitor function The function enabled corresponding segment code lights or not mains signal led or non signal led F8...

Page 46: ...fault Setting Min Unit Description F900 Demonstration Delay 0 99s 5s 1s This parameter is only valid in demonstration running mode It is the time interval between torque holding stage after door arriv...

Page 47: ...ction Fault 20 Encoder Fault 25 Over speed Fault 26 Parameter Setting Fault 27 Door Width Self Tune Fault 28 Door Open Over time 29 Door Close Over time 31 Door Open Block Protection 32 Speed Deviatio...

Page 48: ...re 7 1 External Wiring Check Encoder Check Controller Related Parameter Setting Encoder Check Control Mode Manual Adjust Running Determine Change Speed Switch Position Determine Change Speed Pulses Po...

Page 49: ...When stop LED light means when running Speed Control Distance Control with Limit Switch D1 DI1 signal is valid DI1 is valid Open instruction is valid D2 DI2 signal is valid A B phase signal correct O...

Page 50: ...oors action and then start the door width self tune If there are some blocks on the way it might be thought the door arrives at limit And the door width self tune result will be incorrect 7 1 7 Trial...

Page 51: ...V W FIGURE 7 2 SPEED CONTROL SYSTEM TYPICAL APPLICATION WIRING DIAGRAM As an integrated door motor controller wiring diagram of system in speed control mode is shown as Figure 7 3 COM DI 1 DI 2 DI 3...

Page 52: ...OL MODE PULSE LIMIT SWITCH APPLICATION WIRING DIAGRAM In this work mode if the limit switch is valid the arrival to open or close limit output is valid and not dependent on pulses Using limit signal s...

Page 53: ...In this work mode if limit switch signal is valid the output of arrival to open and close limit is valid not depending on pulse D As integrated door motor controller all pulse mode application wiring...

Page 54: ...ig encoder interference 5 Too large slope of acceleration deceleration S curve 1 Eliminate external problems of wiring 2 Do motor parameters self tune 3 Sudden load relief 4 Adjust S curve parameters...

Page 55: ...encoder 2 Check the encoder wiring Er25 Over speed Fault Opening and closing running high speed is higher than 20 of setting speed last for 50 sec Check the encoder wiring Er26 Parameter Setting Promp...

Page 56: ...e fault and motor lost control 3 Speed offset setting is too small and acceleration deceleration time is too short 1 Enlarge the acceleration and deceleration time 2 Adjust the value of F506 and F507...

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