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Flex-Pro

Wetted components:

Non-Wetted components:

Enclosure:

413 Aluminum (Polyester powder coated)

Pump Head:

 

Valox ® (PBT) thermoplastic

Pump Head Cover:

Polycarbonate for added strength and chemical resistance.
Permanently lubricated sealed motor shaft support ball bearing.

Cover Screws:

Stainless Steel

Roller Assembly:

 

   Rotor:

..................................Valox (PBT)

®

   

Rollers:

...............................PVDF/Nylon

   

Roller Bearings:

.................SS Ball Bearings

   

Roller Shaft:

........................316 Stainless Steel

Motor Shaft:

Chrome plated steel

TFD System Sensor pins:

Hastelloy C-276

Power Cord:

3 conductor, SJTW-A Water-resistant

Tube Installation Tool:

Glass Filled Nylon

Mounting Brackets and Hardware:

316 Stainless Steel

Approximate shipping wt:

M-3 models: 33 lb. (15.0 Kg)
M-4 models: 58 lb. (26.3 Kg)

Motor speed adjustment range

10,000:1  (0.01% - 100% motor speed)

Motor speed adjustment resolution

0.1% increments > 10% motor speed
0.01% increments > 1% motor speed and < 10%
0.001% increments < 1% motor speed

Maximum viscosity

12,000 Centipoise

Maximum suction lift:

30 ft. Water, 0 psig (9.14 m, 0 bar)

Display

3 color VGA backlit LCD, UV resistant.

Display resolution

0.0 > 10% motor speed
0.00 > 1% motor speed and < 10%
0.000 < 1% motor speed

Display languages

English, Spanish, French or German selectable.

Keypad

Eleven button positive action tactile switch keypad.

 

Security

Programmable 4-digit password.

Maximum working pressure (excluding pump tubes):

125 psig  (8.6 bar)
Note: see individual pump tube assembly maximum pressure ratings.

Maximum Fluid temperature (excluding pump tubes):

o

o

185  F  (85  C)
Note: see individual pump tube assembly maximum temperature ratings.

Ambient Operating Temperature

O

O

O

O

14 F to 115 F (-10 C to 46 C)

Ambient Storage Temperature

O

O

O

O

-40 F to 158 F (-40 C to 70 C)

Operating Voltage:

M-3 MODELS: 
115VAC/60Hz, 1ph (2.0 Amp Maximum)
230VAC/60Hz, 1ph (1.0 Amp Maximum)
220VAC/50Hz, 1ph (1.0 Amp Maximum)
240VAC/50Hz, 1ph (1.0 Amp Maximum)

M-4 MODELS:
115VAC/60Hz, 1ph (3.1 Amp Maximum)
230VAC/60Hz, 1ph (1.6 Amp Maximum)
220VAC/50Hz, 1ph (1.6 Amp Maximum)
240VAC/50Hz, 1ph (1.6 Amp Maximum)

Power Cord Options:

115V60Hz = NEMA 5/15 (USA)
230V60Hz = NEMA 6/15 (USA)
220V50Hz = CEE 7/VII (EU)
240V50Hz = AS 3112 (Australia/New Zealand)  

Enclosure:

NEMA 4X (IP66), Polyester powder coated aluminum. 
Maximum Overall Dimensions: 
M-3 models: 8-1/8”W x 10-3/4”H x 15-1/4”D (20.6W x 27.3H x 38.9D cm)
M-4 models: 12-1/8”W x 14-1/4”H x 18-5/8”D (30.8W x 36.1H x 47.3D cm)

Pump Tube Assembly (Model Specific - 2 provided):

 

  

Tubing:

. . . . .

 or 

Flex-A-Prene®

Flex-A-Chem® Flex-A-Thane®

  

Adapter fittings:

  .PVDF 

1.2      Specifications

1.3      Materials of Construction

Enclosure Rating:

NEMA 4X:

  Constructed for either indoor or outdoor use to provide a degree of protection to personnel against 

incidental contact with enclosed equipment; to provide a degree of protection against falling dirt, rain, sleet, snow, 
windblown dust, splashing water, and hose-directed water; and that will be undamaged by external formation of ice 
on enclosure.

IP66:

  No ingress of dust; complete protection against contact. Water projected in powerful jets against enclosure from 

any direction shall have no harmful effects.

Page 5

Symbol

Explanation

!

WARNING, risk of electric shock

CAUTION, refer to users’ guide

GROUND, protective conductor terminal

Flex-Pro

This pump is ETL listed to conforms to the following:

UL Standard 778 as a motor operated water pump
CSA Standard C22.2 as process control equipment

This pump complies to the Machinery Directive 98/37/EC, BS EN 60204-1, Low Voltage Directive 
73/23/EC BS EN 61010-1, EMC Directive 89/336/EC, BS EN 50081-1/BS EN 50082-1.

!

Peristaltic pump design does not have valves that can clog requiring maintenance.

!

Self priming - even against maximum line pressure. By-pass valves are not required. Cannot vapor lock or lose prime. 
Syphoning cannot occur.

!

Output rates to: 158.5 GPH (600 LPH) and pressures to 125 PSI (8.6 Bar).

!

10,000:1 turndown ratio with high resolution motor speed adjustment.

!

No maintenance brushless variable speed motor.

!

Specially engineered tubing for long life at high pressures.

!

Patented Tube Failure Detection (TFD) system. Senses tube failure by detecting chemical in the pump head. No false 
triggering from condensation or washdown.

!

Control Inputs include: 4-20mA, 0-10Vdc, and Pulse inputs for remote external speed or batch control and 0-30 VDC / 
contact closure remote start/stop.

!

Revolution count display with user programmable alarm set-point for tube maintenance.

!

VGA Graphic multi-color backlit LCD displays remote/local control status, motor speed, output rate, input signal values, 
service and alarm status in three easy to see colors.

!

Outputs include: Scalable 4-20mA or pulse, one 250V/6A relay and three 115V/1A contact closures assignable to 
monitor various pump functions including TFD, FVS, revolution counter, remote/local, forward/reverse, input signals, 
output signals, motor on, motor fault, operating mode setting, and others.

!

Two precision molded squeeze rollers and alignment rollers provide factory calibrated optimum squeeze for 
unparalleled accuracy and extra long tube life.

!

Heavy duty rotor - single piece plastic rotor means no flexing and increased accuracy with no metal springs or hinges 
to corrode.

!

Inject at maximum pressure in either direction (clockwise or counter clockwise).

!

Compatible with Blue-White’s output Flow Verification Sensor (FVS) system. 

This pump is certified to NSF/ANSI Standard 61 - Drinking Water System Components - Health Effects

1.4      Features

1.5      Agency Listings

Recommended Ancillary Items Sold Separately:

Injection / Back-flow Check valve:

 

   

Body & insert:

. . . . . . PVDF

   

Check Ball:

. . . . . . . . Ceramic

   

Spring:

. . . . . . . . . . Hastelloy C-276

   

Ball Seat O-ring:

. . . . . TFE/P (optional EP)

   

Static Seal O-ring:

. . . . TFE/P (optional EP)

For “S” tubing type connections only: 

(Available on M3 only)

   Suction Tubing: 

. . . . . 3/8” OD x 1/4” ID x 10’ Clear PVC

   Discharge Tubing:

  . . . . 3/8” OD x 1/4” ID x 10’ Polyethylene (LLDPE)

   Suction Strainer: 

. . . . . PVDF

 

For “B” barb tubing and “M” M/NPT connections only: 

(Available on ND, NKL, NGG, NEE, G2G, and M-4 only)

Suction Strainer: 

   

Body:

. . . . . . . . . . . . . . . . . PVDF

   

Check Ball:

. . . . . . . . . . . . Ceramic

   

Ball Seat O-ring:

. . . . . . . . TFE/P (optional EP)

For “C” Tri-clamp and “Q” Quick Disconnect connections* only:

(Available on ND, NKL, NGG, G2G, and NEE only)

Suction Strainer: 

. . . . . . . . . PVDF

*Quick Disconnect Valves sold separately

Summary of Contents for FLEX-PRO PROSERIES-M Flex-A-Chem M-3

Page 1: ...e White com PROSERIES M M 3 and M 4 Operating and Maintenance Manual ProSeries by Blue White Ind TM FLEX PRO Peristaltic Metering Pump system TFD Tube Failure Detection Exclusive 5 FIVE YEAR WARRANTY...

Page 2: ...onal Dosing 24 4 4 Contact Closure Input Remote start stop 25 4 5 Set FVS Flow Verification System 26 4 6 TFD Tube Failure Detection 27 4 6 1 TFD Adjustment 27 4 7 Remote Local Control 28 4 8 Set Revo...

Page 3: ...2100 2100 RPM 125 125 125 PSI bar 65 65 65 4 5 4 5 4 5 65 4 5 PSI bar 125 8 6 125 8 6 125 8 6 PSI bar 50 3 4 50 3 4 F C 185 85 185 85 185 85 F C 130 54 130 54 F C 130 54 130 54 130 54 130 54 Flex A P...

Page 4: ...e assembly maximum temperature ratings Ambient Operating Temperature O O O O 14 F to 115 F 10 C to 46 C Ambient Storage Temperature O O O O 40 F to 158 F 40 C to 70 C Operating Voltage M 3 MODELS 115V...

Page 5: ...ustment No maintenance brushless variable speed motor Specially engineered tubing for long life at high pressures Patented Tube Failure Detection TFD system Senses tube failure by detecting chemical i...

Page 6: ...valves should NOT be used as back flow preven tion valves unless adjusted to the minimum possible opening pressure Any additional pressure at the pump will reduce the life of the pump tube A pressure...

Page 7: ...easy pump access in hard to reach areas Extended Brackets A B C D E 10 3 4 8 1 8 15 1 4 10 12 1 4 27 3 20 6 38 9 25 4 31 0 14 1 4 12 1 8 18 5 8 11 13 5 8 36 1 30 8 47 3 27 9 34 6 F 4 1 4 10 7 6 15 2...

Page 8: ...nstalled and sealed Never strap control input output cables and power cables together Power Interruption This pump has a user programmable auto restart feature which will can either restore the pump t...

Page 9: ...Form C 1 AMP MAX AT 125 VOLT AC 0 8 AMP MAX AT 30 VOLT DC 5A SLOW BLOW 20 X 5MM 1 2 3 T1 PULSE GND 4 20 1 2 3 T1 PULSE GND 4 20 0 10 15VDC 1 2 T2 0 1000 HZ MAX NEGATIVE POSITIVE POSITIVE NEGATIVE NO...

Page 10: ...l Speed Adjust mode Press and hold to increase values progressively faster Press and release to stop the pump Press and release to select menu items Press and release when not in the configuration men...

Page 11: ...s Scroll bar example While making a selection where only one choice is allowed you will see a radio button Radio button example In a screen where you are making changes you will see the word Done loca...

Page 12: ...to exit the menu structure and enter the run mode Flex Pro Configuration Display Language Set Password Display Rate Esc Reset to Default Display Language English Spanish German Done French Display La...

Page 13: ...display may be toggled through Speed RPM and your selected Display Rate by pressing the right arrow button Press MENU button to enter the menu structure Select Configuration and Press ENTER button Se...

Page 14: ...set Set FVS Max Flowrate Input Max Flowrate Flowrate ML min Press ENTER to set 0000 0 1 Contact Input Close Stop Pump Open Stop Pump Input Time Delay OFF 000 Range 1 255 sec Disable 00 0 Input Setup 4...

Page 15: ...Press ENTER button Press UP or DOWN arrow to scroll through 0 9 on selected digit Press RIGHT arrow to scroll over to next digit to right If you pass your desired digit you can easily scroll back by c...

Page 16: ...ck out of the menu structure To do this you must select Esc at the bottom of every screen menu until you see the Run Mode screen displayed Tip The Manual Speed Adjust mode can be combined with Contact...

Page 17: ...creen Continue this process until all four screens have been configured If you used short cut to enter 4 20 mA input setup press and hold the Mode button until the Run Mode screen is displayed If you...

Page 18: ...ut is displayed in the top line of the display To configure the pump navigate to 0 10 VDC Input menu by using the short cut method described at the beginning of the section or by pressing MENU button...

Page 19: ...RIGHT ARROW to select the digit to change press UP or DOWN arrow to scroll through 0 9 on selected digit Press enter to save changes and move to the next input screen To input flow rate values press...

Page 20: ...an easily scroll back by continuously pressing the RIGHT button Press ENTER to save the changes Continue this process until all three screens have been configured If you used the short cut to enter Pu...

Page 21: ...e screens have been configured If you used the short cut to enter Manual Cycle Adjustment setup press and hold Mode button until Run Mode screen is displayed If you used the Menu button to navigate to...

Page 22: ...croll over to next digit to the right If you pass your desired digit you can easily scroll back by continuously pressing RIGHT button Press ENTER to save the changes Continue this process until two sc...

Page 23: ...digit Press RIGHT arrow to scroll over to next digit to the right If you pass your desired digit you can easily scroll back by continuously pressing RIGHT button Press ENTER to save the changes Conti...

Page 24: ...desired digit you can easily scroll back by continuously pressing RIGHT button Press ENTER to save the changes Continue this process until all four screens have been configured If you used the short...

Page 25: ...prevent false triggering due to flickering high speed electrical switches a trigger delay time can be configured to delay the pump command The delay time unit of measure is seconds A two second delay...

Page 26: ...value of 000 seconds disables FVS system If a FVS alarm occurs the pump will stop send an external signal if setup and the screen will flash FVS with an alarm icon To clear the FVS alarm you must pres...

Page 27: ...Chemicals with a conductivity of less than 430 microsiemens will not be detected This patented system is capable of detecting the presence of a large number of chemicals including Sodium Hypochlorite...

Page 28: ...s menu setting will return to the previous setting when REMOTE ONLY or DISABLED is selected Input Setup Input Modes Contact Input Set FVS Esc Hidden Set Rev Alarm Set TFD Remote Local Remote Local Rem...

Page 29: ...top Frequency Mode Cycle Timer Mode Dispensing Mode Manual Dosing Prop Dosing 0 10 VDC Mode Pulse Mode Disable FVS TFD Pump Run Stop 4 20mA Mode Manual Mode Frequency Mode Cycle Timer Mode Dispensing...

Page 30: ...Output 4 mA 100 Pump Output 20 mA Signal Output Frequency Output Disable Done 4 20 mA Output Default 4 20 mA output settings shown Signal Output Disable Done 4 20 mA Output Default Frequency Hz output...

Page 31: ...sembly especially when injecting fluids that calcify such as sodium hypochlorite These lime deposits and other build ups can clog the fitting increasing the back pressure at the pump reducing tube lif...

Page 32: ...y clean the Pump Head and Rotor The Rotor can be removed by pulling it straight out After the cleaning process push the Rotor back on the shaft See the drawing above for proper assembly Be sure the fr...

Page 33: ...de discharge fitting into pump head tongue and groove Once discharge fitting is secured in pump head stop pump by pressing STOP button Replace pump head cover Pump will ask you if the tube was replace...

Page 34: ...4 tri clamp Sanitary Fitting Flex A Prene NEE 0 093 ID Tube Assembly Quick Disconnect Flex A Prene NGG 0 187 ID A3 SNGG T A3 MNGG T A3 BNGG T A3 CNGG T 1 1 1 1 1 1 1 1 4 Tube Assembly 3 8 OD tube com...

Page 35: ...ID Tube Assy 1 2 hose barb Multi Tube Flex A Thane GK GK 38 38 ID Tube Assy 1 2 Male NPT Multi Tube Flex A Thane GH GH 25 25 ID Tube Assy 1 2 Male NPT Multi Tube Flex A Thane GK GK 38 38 ID A4 BGHH T...

Page 36: ...K MTK MGK MNGG MNEE MG2G Suction lift 3 ft 0 500 1000 1500 2000 2500 0 30 60 90 125 Motor RPM Flex Pro Model M 3 output of water vs motor rpm MNH MNJ MNK MTK MGK MNGG MNEE MG2G Suction lift 3 ft 0 200...

Page 37: ...Model M 4 output of 200 cP fluid vs motor speed BNH BNJ BNL BNP MTK MGK Suction lift 3 ft 0 2000 4000 6000 8000 10000 12000 0 25 50 75 100 Motor Speed Flex Pro Model M 4 output of water vs motor speed...

Page 38: ...Flex Pro Page 38 Intentionally Left Blank...

Page 39: ...Page 39 Flex Pro Intentionally Left Blank...

Page 40: ...injecting various chemicals especially those considered hazardous or dangerous Eye protection must be worn when working around this product or any other metering type of pump Should it become necessa...

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