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Page 6

2.0 

Installation

2.1 

Mounting Location

[

Choose an area located near the chemical supply tank, chemical injection point, and electrical supply. Install the 

pump where it can be easily serviced.  

[

Mounting brackets are included. Mount the pump to a secure surface using the enclosed mounting hardware.

[

Mount the pump close to the injection point. Keep the inlet (suction) and outlet (discharge) pipe or tubing as short as 

possible. Longer discharge tubing increases back pressure at pump head.

[

Keep the suction lift height as low as possible. Increased suction lift heights can decrease the pump’s efficiency.

[

A back flow prevention check valve is recommended at the injection point to prevent system fluid from flowing back 

through the pump during tube replacement or if the tube should rupture. 

The check valve internals must be kept 

clean.

 Any build up in the valve will

 increase the pressure at the pump reducing the life of the pump tube. 

Back 

flow check valves are available from the factory. 

[

The Flex-Pro does not require back pressure. Pressure regulator valves should 

NOT 

be used as back-flow preven-

tion valves unless adjusted to the minimum possible opening pressure. 

Any additional pressure at the pump will 

reduce the life of the pump tube.

 

[

A pressure relief valve is recommended at the discharge of the pump to prevent excessive pressure resulting in 

premature wear and damage to the pump tube in the event the discharge line becomes blocked.

[

An anti-syphon valve is not required. While the tube is pinched, syphoning cannot occur. A ball-type shut-off valve is 

recommended on the discharge side of the pump, prior to the injection point, to prevent syphoning during pump mainte-
nance and tube replacement.

All diagrams are strictly for guideline purposes only. Always consult an expert before 
installing metering pump on specialized systems. Metering pump should be serviced by 
qualified persons only.

!

Always wear protective clothing, face shield, safety glasses and gloves when working on 
or near your metering pump.  Additional precautions should be taken depending on 
solution being pumped. Refer to MSDS precautions from your solution supplier.

Risk of chemical overdose. Be certain pump does not overdose chemical during 
backwash and periods of no flow in circulation system.

CAUTION

!

CAUTION

!

CAUTION

Flex-Pro

Page 7

n

Raise metering pump 4-1/2 inches (11.43 cm) off ground or a surface.

n

Made out of tough Stainless Steel.

n

Provides a stable mounting surface.

Stainless Steel extended brackets allow the pump to be securely mounted to most any 
surface; floor, shelf, or skid. Brackets lift the pump up 4-1/2 inches (11.43 cm), for easy pump 
access in hard to reach areas.

Extended Brackets

A

B

C
D
E

10-3/4”

8-1/8”

15-1/4”

10”

12-1/4”

27.3

20.6

38.9
25.4
31.0

14-1/4”

12-1/8”

18-5/8”

11”

13-5/8”

36.1

30.8

47.3
27.9
34.6

F

4-1/4”

10.7

6”

15.2

14.2"

(36.1cm)

6.0"

(15.2cm)

12.13"

30.8cm)

Front View

11.0"

(27.9cm)

13.63”

(34.6cm)

18.63”

(47.3cm)

Right View

A

B

F

C

D

E

Mounting Hole Spacings

(for standard and extended type brackets)

M-4 Series

11.50” (29.2 cm)

M-3 Series

8.25” (20.9 cm)

2.5” (6.35 cm)

Flex-Pro

Maximum bolt hole size

0.200” diameter (4 places)

2.2      Mounting Dimensions

Summary of Contents for FLEX-PRO PROSERIES-M Flex-A-Chem M-3

Page 1: ...e White com PROSERIES M M 3 and M 4 Operating and Maintenance Manual ProSeries by Blue White Ind TM FLEX PRO Peristaltic Metering Pump system TFD Tube Failure Detection Exclusive 5 FIVE YEAR WARRANTY...

Page 2: ...onal Dosing 24 4 4 Contact Closure Input Remote start stop 25 4 5 Set FVS Flow Verification System 26 4 6 TFD Tube Failure Detection 27 4 6 1 TFD Adjustment 27 4 7 Remote Local Control 28 4 8 Set Revo...

Page 3: ...2100 2100 RPM 125 125 125 PSI bar 65 65 65 4 5 4 5 4 5 65 4 5 PSI bar 125 8 6 125 8 6 125 8 6 PSI bar 50 3 4 50 3 4 F C 185 85 185 85 185 85 F C 130 54 130 54 F C 130 54 130 54 130 54 130 54 Flex A P...

Page 4: ...e assembly maximum temperature ratings Ambient Operating Temperature O O O O 14 F to 115 F 10 C to 46 C Ambient Storage Temperature O O O O 40 F to 158 F 40 C to 70 C Operating Voltage M 3 MODELS 115V...

Page 5: ...ustment No maintenance brushless variable speed motor Specially engineered tubing for long life at high pressures Patented Tube Failure Detection TFD system Senses tube failure by detecting chemical i...

Page 6: ...valves should NOT be used as back flow preven tion valves unless adjusted to the minimum possible opening pressure Any additional pressure at the pump will reduce the life of the pump tube A pressure...

Page 7: ...easy pump access in hard to reach areas Extended Brackets A B C D E 10 3 4 8 1 8 15 1 4 10 12 1 4 27 3 20 6 38 9 25 4 31 0 14 1 4 12 1 8 18 5 8 11 13 5 8 36 1 30 8 47 3 27 9 34 6 F 4 1 4 10 7 6 15 2...

Page 8: ...nstalled and sealed Never strap control input output cables and power cables together Power Interruption This pump has a user programmable auto restart feature which will can either restore the pump t...

Page 9: ...Form C 1 AMP MAX AT 125 VOLT AC 0 8 AMP MAX AT 30 VOLT DC 5A SLOW BLOW 20 X 5MM 1 2 3 T1 PULSE GND 4 20 1 2 3 T1 PULSE GND 4 20 0 10 15VDC 1 2 T2 0 1000 HZ MAX NEGATIVE POSITIVE POSITIVE NEGATIVE NO...

Page 10: ...l Speed Adjust mode Press and hold to increase values progressively faster Press and release to stop the pump Press and release to select menu items Press and release when not in the configuration men...

Page 11: ...s Scroll bar example While making a selection where only one choice is allowed you will see a radio button Radio button example In a screen where you are making changes you will see the word Done loca...

Page 12: ...to exit the menu structure and enter the run mode Flex Pro Configuration Display Language Set Password Display Rate Esc Reset to Default Display Language English Spanish German Done French Display La...

Page 13: ...display may be toggled through Speed RPM and your selected Display Rate by pressing the right arrow button Press MENU button to enter the menu structure Select Configuration and Press ENTER button Se...

Page 14: ...set Set FVS Max Flowrate Input Max Flowrate Flowrate ML min Press ENTER to set 0000 0 1 Contact Input Close Stop Pump Open Stop Pump Input Time Delay OFF 000 Range 1 255 sec Disable 00 0 Input Setup 4...

Page 15: ...Press ENTER button Press UP or DOWN arrow to scroll through 0 9 on selected digit Press RIGHT arrow to scroll over to next digit to right If you pass your desired digit you can easily scroll back by c...

Page 16: ...ck out of the menu structure To do this you must select Esc at the bottom of every screen menu until you see the Run Mode screen displayed Tip The Manual Speed Adjust mode can be combined with Contact...

Page 17: ...creen Continue this process until all four screens have been configured If you used short cut to enter 4 20 mA input setup press and hold the Mode button until the Run Mode screen is displayed If you...

Page 18: ...ut is displayed in the top line of the display To configure the pump navigate to 0 10 VDC Input menu by using the short cut method described at the beginning of the section or by pressing MENU button...

Page 19: ...RIGHT ARROW to select the digit to change press UP or DOWN arrow to scroll through 0 9 on selected digit Press enter to save changes and move to the next input screen To input flow rate values press...

Page 20: ...an easily scroll back by continuously pressing the RIGHT button Press ENTER to save the changes Continue this process until all three screens have been configured If you used the short cut to enter Pu...

Page 21: ...e screens have been configured If you used the short cut to enter Manual Cycle Adjustment setup press and hold Mode button until Run Mode screen is displayed If you used the Menu button to navigate to...

Page 22: ...croll over to next digit to the right If you pass your desired digit you can easily scroll back by continuously pressing RIGHT button Press ENTER to save the changes Continue this process until two sc...

Page 23: ...digit Press RIGHT arrow to scroll over to next digit to the right If you pass your desired digit you can easily scroll back by continuously pressing RIGHT button Press ENTER to save the changes Conti...

Page 24: ...desired digit you can easily scroll back by continuously pressing RIGHT button Press ENTER to save the changes Continue this process until all four screens have been configured If you used the short...

Page 25: ...prevent false triggering due to flickering high speed electrical switches a trigger delay time can be configured to delay the pump command The delay time unit of measure is seconds A two second delay...

Page 26: ...value of 000 seconds disables FVS system If a FVS alarm occurs the pump will stop send an external signal if setup and the screen will flash FVS with an alarm icon To clear the FVS alarm you must pres...

Page 27: ...Chemicals with a conductivity of less than 430 microsiemens will not be detected This patented system is capable of detecting the presence of a large number of chemicals including Sodium Hypochlorite...

Page 28: ...s menu setting will return to the previous setting when REMOTE ONLY or DISABLED is selected Input Setup Input Modes Contact Input Set FVS Esc Hidden Set Rev Alarm Set TFD Remote Local Remote Local Rem...

Page 29: ...top Frequency Mode Cycle Timer Mode Dispensing Mode Manual Dosing Prop Dosing 0 10 VDC Mode Pulse Mode Disable FVS TFD Pump Run Stop 4 20mA Mode Manual Mode Frequency Mode Cycle Timer Mode Dispensing...

Page 30: ...Output 4 mA 100 Pump Output 20 mA Signal Output Frequency Output Disable Done 4 20 mA Output Default 4 20 mA output settings shown Signal Output Disable Done 4 20 mA Output Default Frequency Hz output...

Page 31: ...sembly especially when injecting fluids that calcify such as sodium hypochlorite These lime deposits and other build ups can clog the fitting increasing the back pressure at the pump reducing tube lif...

Page 32: ...y clean the Pump Head and Rotor The Rotor can be removed by pulling it straight out After the cleaning process push the Rotor back on the shaft See the drawing above for proper assembly Be sure the fr...

Page 33: ...de discharge fitting into pump head tongue and groove Once discharge fitting is secured in pump head stop pump by pressing STOP button Replace pump head cover Pump will ask you if the tube was replace...

Page 34: ...4 tri clamp Sanitary Fitting Flex A Prene NEE 0 093 ID Tube Assembly Quick Disconnect Flex A Prene NGG 0 187 ID A3 SNGG T A3 MNGG T A3 BNGG T A3 CNGG T 1 1 1 1 1 1 1 1 4 Tube Assembly 3 8 OD tube com...

Page 35: ...ID Tube Assy 1 2 hose barb Multi Tube Flex A Thane GK GK 38 38 ID Tube Assy 1 2 Male NPT Multi Tube Flex A Thane GH GH 25 25 ID Tube Assy 1 2 Male NPT Multi Tube Flex A Thane GK GK 38 38 ID A4 BGHH T...

Page 36: ...K MTK MGK MNGG MNEE MG2G Suction lift 3 ft 0 500 1000 1500 2000 2500 0 30 60 90 125 Motor RPM Flex Pro Model M 3 output of water vs motor rpm MNH MNJ MNK MTK MGK MNGG MNEE MG2G Suction lift 3 ft 0 200...

Page 37: ...Model M 4 output of 200 cP fluid vs motor speed BNH BNJ BNL BNP MTK MGK Suction lift 3 ft 0 2000 4000 6000 8000 10000 12000 0 25 50 75 100 Motor Speed Flex Pro Model M 4 output of water vs motor speed...

Page 38: ...Flex Pro Page 38 Intentionally Left Blank...

Page 39: ...Page 39 Flex Pro Intentionally Left Blank...

Page 40: ...injecting various chemicals especially those considered hazardous or dangerous Eye protection must be worn when working around this product or any other metering type of pump Should it become necessa...

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