background image

4.3.9  

Proportional Dosing

Used to configure proportional Parts Per Million dosing to a system. This method 
of proportional dosing is based off an input signal the pump is receiving from an 
external flow meter. The flow meter must have a high speed pulse output >10Hz. 
You will need to refer to flow meter instruction manual to obtain the K-factor for 
the flow meter.

Default settings:  

12.5% dose solution concentration

 

 

 

 

 

1.25 dose solution Specific Gravity

 

 

 

 

 

5.0 K-factor (Pulses Per Liter), 

see flow meter instruction manual

 

 

 

 

 

1.0 Parts Per Million to dose

Press MODE button until 

Proportional Dosing 

is displayed in the top line of the 

display. 

To configure the pump, navigate to 

Proportional Dosing 

menu by using the 

short-cut method described at the beginning of the section, or by pressing 
MENU button, then selecting Input Setup, Input Modes, and then 

Proportional

.

Press UP or DOWN arrow to scroll through 0 - 9 on selected digit.

Press RIGHT arrow to scroll over to next digit to the right. If you pass your 
desired digit, you can easily scroll back by continuously pressing RIGHT button.

Press ENTER to save the changes.

Continue this process until all four screens have been configured.

If you used the short-cut to enter Proportional Dosing setup, press and hold 
Mode button until Run Mode screen is displayed.

If you used the Menu button to navigate to Proportional Dosing setup, you must 
navigate back out of menu structure. To do this you must select <-Esc at bottom 
of every screen menu until you see Run Mode screen displayed.

- Proportional Dosing

Input K-Factor (pulses):

Pulses Per Liter.
0.0001  -  9999.9999

- Proportional Dosing

Dose Specific Gravity:

Specific Gravity of solution.
Press ENTER to set.

.25

1

- Proportional Dosing

Dose Concentration:

Percentage of concentration.

Press ENTER to set.

- Proportional Dosing

PPM to dose:

Parts Per Million to dose.
000.0  -  100.0 PPM

0

12.5%

0

005.0000

0

01.0

Injection
Point

S3 Series  |  Hybrid Ultrasonic Flowmeter

NEMA 4X

IP 66

Industries, Ltd.

ProSeries

by Blue-White Ind.

TM

Doppler /
Transit Time

Discharge

Line

Paddlewheel

Flow Sensor / Meter

Ultrasonic

Flow Meter

Injection
Point

Example #1, Ultrasonic flow meter

Example #2, Paddlewheel flow meter

Discharge

Line

or

Page 24

Flex-Pro

Page 25

Flex-Pro

- Menu

+ Configuration

+ Input Setup

+ Pump Output

<- Esc

- Input Setup

+ Contact Closure Input

- Contact Closure Input

    Close: Stop Pump
    Open: Stop Pump

<- Esc

Hidden

+ Motor - Select RPM
+ Tubing - Max Flowrate

+ Set FVS

+ Operating Input Modes

    Disable

Done

4.4   Contact Closure Input (Remote Start/Stop)

Used to remotely start and stop the pump using a close=stop or open=stop 
signal. If the pump must start when the loop is open, then select “Close: Stop 
Pump” option. Can be used with an external foot pedal, a PLC, contact closure, 
or other similar external devices.

Default settings:  

Disable

CC Input Range:  

6 - 30 VDC

 

 

 

 

 

or

 

 

 

 

 

Dry Contact Closure (no voltage required)

 

 

 

 

 

[See section 5.1 for wire connections]

Navigate to 

Contact Input 

menu by MENU button, then selecting Input Setup, 

and then 

Contact Input

.

Press UP or DOWN arrow to scroll through your options.

Press ENTER to make a selection. You should then notice the radio button 
(square box) is now filled in next to your selection.

Press DOWN arrow to scroll down to Done selection. Then press ENTER.

To prevent false triggering due to flickering (high speed) electrical switches, a 
trigger delay time can be configured to delay the pump command. The delay 
time unit of measure is seconds. A two second delay time is recommended.

To navigate back out of menus, select <-Esc and press the ENTER button at the 
bottom of every screen menu until you see the Run Mode screen displayed.

IMPORTANT: To begin operation, press the START button to place pump in 
STANDBY. The display background will turn blue indicating the pump has been 
stopped remotely. When the pump is started by the remote contact, the display 
background will turn green.

IMPORTANT: If the Contact Closure Input is enabled, the pump will display 
STANDBY if the pump has been stopped by the Remote Contact Closure. 

Please use caution in this mode as the pump may Start at anytime. If you 
must perform maintenance to the pump, Press STOP button.

When Contact Closure Input is enabled, the word 

Remote

 will always be 

displayed on the lower left side of the display screen.

Manual Speed Adjust

Waiting for SIGNAL...

STANDBY

REMOTE

Manual Speed Adjust

GAL/DAY

228

Å

É

ÄÈ

REMOTE

Signal stopped pump

Signal started pump

Remote Delay

Input Remote Delay

Max Delay = 999.9 (s)
Press ENTER to set

0

00.0

Summary of Contents for FLEX-PRO PROSERIES-M Flex-A-Chem M-3

Page 1: ...e White com PROSERIES M M 3 and M 4 Operating and Maintenance Manual ProSeries by Blue White Ind TM FLEX PRO Peristaltic Metering Pump system TFD Tube Failure Detection Exclusive 5 FIVE YEAR WARRANTY...

Page 2: ...onal Dosing 24 4 4 Contact Closure Input Remote start stop 25 4 5 Set FVS Flow Verification System 26 4 6 TFD Tube Failure Detection 27 4 6 1 TFD Adjustment 27 4 7 Remote Local Control 28 4 8 Set Revo...

Page 3: ...2100 2100 RPM 125 125 125 PSI bar 65 65 65 4 5 4 5 4 5 65 4 5 PSI bar 125 8 6 125 8 6 125 8 6 PSI bar 50 3 4 50 3 4 F C 185 85 185 85 185 85 F C 130 54 130 54 F C 130 54 130 54 130 54 130 54 Flex A P...

Page 4: ...e assembly maximum temperature ratings Ambient Operating Temperature O O O O 14 F to 115 F 10 C to 46 C Ambient Storage Temperature O O O O 40 F to 158 F 40 C to 70 C Operating Voltage M 3 MODELS 115V...

Page 5: ...ustment No maintenance brushless variable speed motor Specially engineered tubing for long life at high pressures Patented Tube Failure Detection TFD system Senses tube failure by detecting chemical i...

Page 6: ...valves should NOT be used as back flow preven tion valves unless adjusted to the minimum possible opening pressure Any additional pressure at the pump will reduce the life of the pump tube A pressure...

Page 7: ...easy pump access in hard to reach areas Extended Brackets A B C D E 10 3 4 8 1 8 15 1 4 10 12 1 4 27 3 20 6 38 9 25 4 31 0 14 1 4 12 1 8 18 5 8 11 13 5 8 36 1 30 8 47 3 27 9 34 6 F 4 1 4 10 7 6 15 2...

Page 8: ...nstalled and sealed Never strap control input output cables and power cables together Power Interruption This pump has a user programmable auto restart feature which will can either restore the pump t...

Page 9: ...Form C 1 AMP MAX AT 125 VOLT AC 0 8 AMP MAX AT 30 VOLT DC 5A SLOW BLOW 20 X 5MM 1 2 3 T1 PULSE GND 4 20 1 2 3 T1 PULSE GND 4 20 0 10 15VDC 1 2 T2 0 1000 HZ MAX NEGATIVE POSITIVE POSITIVE NEGATIVE NO...

Page 10: ...l Speed Adjust mode Press and hold to increase values progressively faster Press and release to stop the pump Press and release to select menu items Press and release when not in the configuration men...

Page 11: ...s Scroll bar example While making a selection where only one choice is allowed you will see a radio button Radio button example In a screen where you are making changes you will see the word Done loca...

Page 12: ...to exit the menu structure and enter the run mode Flex Pro Configuration Display Language Set Password Display Rate Esc Reset to Default Display Language English Spanish German Done French Display La...

Page 13: ...display may be toggled through Speed RPM and your selected Display Rate by pressing the right arrow button Press MENU button to enter the menu structure Select Configuration and Press ENTER button Se...

Page 14: ...set Set FVS Max Flowrate Input Max Flowrate Flowrate ML min Press ENTER to set 0000 0 1 Contact Input Close Stop Pump Open Stop Pump Input Time Delay OFF 000 Range 1 255 sec Disable 00 0 Input Setup 4...

Page 15: ...Press ENTER button Press UP or DOWN arrow to scroll through 0 9 on selected digit Press RIGHT arrow to scroll over to next digit to right If you pass your desired digit you can easily scroll back by c...

Page 16: ...ck out of the menu structure To do this you must select Esc at the bottom of every screen menu until you see the Run Mode screen displayed Tip The Manual Speed Adjust mode can be combined with Contact...

Page 17: ...creen Continue this process until all four screens have been configured If you used short cut to enter 4 20 mA input setup press and hold the Mode button until the Run Mode screen is displayed If you...

Page 18: ...ut is displayed in the top line of the display To configure the pump navigate to 0 10 VDC Input menu by using the short cut method described at the beginning of the section or by pressing MENU button...

Page 19: ...RIGHT ARROW to select the digit to change press UP or DOWN arrow to scroll through 0 9 on selected digit Press enter to save changes and move to the next input screen To input flow rate values press...

Page 20: ...an easily scroll back by continuously pressing the RIGHT button Press ENTER to save the changes Continue this process until all three screens have been configured If you used the short cut to enter Pu...

Page 21: ...e screens have been configured If you used the short cut to enter Manual Cycle Adjustment setup press and hold Mode button until Run Mode screen is displayed If you used the Menu button to navigate to...

Page 22: ...croll over to next digit to the right If you pass your desired digit you can easily scroll back by continuously pressing RIGHT button Press ENTER to save the changes Continue this process until two sc...

Page 23: ...digit Press RIGHT arrow to scroll over to next digit to the right If you pass your desired digit you can easily scroll back by continuously pressing RIGHT button Press ENTER to save the changes Conti...

Page 24: ...desired digit you can easily scroll back by continuously pressing RIGHT button Press ENTER to save the changes Continue this process until all four screens have been configured If you used the short...

Page 25: ...prevent false triggering due to flickering high speed electrical switches a trigger delay time can be configured to delay the pump command The delay time unit of measure is seconds A two second delay...

Page 26: ...value of 000 seconds disables FVS system If a FVS alarm occurs the pump will stop send an external signal if setup and the screen will flash FVS with an alarm icon To clear the FVS alarm you must pres...

Page 27: ...Chemicals with a conductivity of less than 430 microsiemens will not be detected This patented system is capable of detecting the presence of a large number of chemicals including Sodium Hypochlorite...

Page 28: ...s menu setting will return to the previous setting when REMOTE ONLY or DISABLED is selected Input Setup Input Modes Contact Input Set FVS Esc Hidden Set Rev Alarm Set TFD Remote Local Remote Local Rem...

Page 29: ...top Frequency Mode Cycle Timer Mode Dispensing Mode Manual Dosing Prop Dosing 0 10 VDC Mode Pulse Mode Disable FVS TFD Pump Run Stop 4 20mA Mode Manual Mode Frequency Mode Cycle Timer Mode Dispensing...

Page 30: ...Output 4 mA 100 Pump Output 20 mA Signal Output Frequency Output Disable Done 4 20 mA Output Default 4 20 mA output settings shown Signal Output Disable Done 4 20 mA Output Default Frequency Hz output...

Page 31: ...sembly especially when injecting fluids that calcify such as sodium hypochlorite These lime deposits and other build ups can clog the fitting increasing the back pressure at the pump reducing tube lif...

Page 32: ...y clean the Pump Head and Rotor The Rotor can be removed by pulling it straight out After the cleaning process push the Rotor back on the shaft See the drawing above for proper assembly Be sure the fr...

Page 33: ...de discharge fitting into pump head tongue and groove Once discharge fitting is secured in pump head stop pump by pressing STOP button Replace pump head cover Pump will ask you if the tube was replace...

Page 34: ...4 tri clamp Sanitary Fitting Flex A Prene NEE 0 093 ID Tube Assembly Quick Disconnect Flex A Prene NGG 0 187 ID A3 SNGG T A3 MNGG T A3 BNGG T A3 CNGG T 1 1 1 1 1 1 1 1 4 Tube Assembly 3 8 OD tube com...

Page 35: ...ID Tube Assy 1 2 hose barb Multi Tube Flex A Thane GK GK 38 38 ID Tube Assy 1 2 Male NPT Multi Tube Flex A Thane GH GH 25 25 ID Tube Assy 1 2 Male NPT Multi Tube Flex A Thane GK GK 38 38 ID A4 BGHH T...

Page 36: ...K MTK MGK MNGG MNEE MG2G Suction lift 3 ft 0 500 1000 1500 2000 2500 0 30 60 90 125 Motor RPM Flex Pro Model M 3 output of water vs motor rpm MNH MNJ MNK MTK MGK MNGG MNEE MG2G Suction lift 3 ft 0 200...

Page 37: ...Model M 4 output of 200 cP fluid vs motor speed BNH BNJ BNL BNP MTK MGK Suction lift 3 ft 0 2000 4000 6000 8000 10000 12000 0 25 50 75 100 Motor Speed Flex Pro Model M 4 output of water vs motor speed...

Page 38: ...Flex Pro Page 38 Intentionally Left Blank...

Page 39: ...Page 39 Flex Pro Intentionally Left Blank...

Page 40: ...injecting various chemicals especially those considered hazardous or dangerous Eye protection must be worn when working around this product or any other metering type of pump Should it become necessa...

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