Blodgett 20G-KLT Installation Operation & Maintenance Download Page 5 | Manualshive

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OM-KLT-G 3

Important Operator Warnings .....................................................page 1-2
References..................................................................................... page 3
Equipment Description.................................................................. page 4
Inspection and Unpacking ............................................................ page 5
Installation ................................................................................... page 6-7
Operation ................................................................................ page 8-10
Sequence of Operation ................................................................ page 11
Cleaning.................................................................................. page 12-13
Maintenance........................................................................... page 14-16
Troubleshooting...................................................................... page 17-18
Parts Lists............................................................................... page 19-27
Service Log ................................................................................. page 28

CSA INTERNATIONAL
8501 East Pleasant Valley Road
Cleveland, Ohio 44131

NSF INTERNATIONAL
798 N. Dixboro Rd.
P.O. Box 130140
Ann Arbor, Michigan 48113-0140

AMERICAN NATIONAL STANDARDS INST., Inc.
1430 Broadway
New York, New York 10018

Z223.1-1984 - National Fuel Gas Code
Z21.30 - Installation Gas Appliances & Piping

KLENZADE SALES CENTER ECOLAB, Inc.
370 Wabasha
St. Paul, Minnesota 55102

NATIONAL FIRE PROTECTION ASSOCIATION
60 Battery March Park
Quincy, Massachusetts 02269

NFPA/54 -Installation Gas Appliances & Piping
NFPA/70 - The National Electric Code

ZEP MANUFACTURING COMPANY
1310-T Seaboard Industrial Boulevard
Atlanta, Georgia 30318

Table of Contents

References

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Summary of Contents for 20G-KLT

Page 1: ...PANY www blodgett com 44 Lakeside Avenue Burlington Vermont 05401 USA Manufacture Service Questions 866 518 3977 PART NUMBER 170097 REV B 04 11 KLT G Series GAS TILTING FLOOR KETTLE INSTALLATION OPERA...

Page 2: ...orized service agent Evacuate all personnel from the area WARNING Improperinstallation adjustment alteration serviceormaintenancecan cause property damage injury or death Read the installation operati...

Page 3: ...E DIRECT CONTACT COULD RESULT IN SEVERE BURNS CAUTION DO NOT OVER FILL THE KETTLE WHEN COOKING HOLDING OR CLEANING KEEP LIQUIDS A MINIMUM OF 2 3 5 8 cm BELOW THE KETTLE BODY RIM TO ALLOW CLEARANCE FOR...

Page 4: ...ROTECTIVE CLOTHING CAREFULLY READ THE WARNINGS AND FOLLOW THE DIRECTIONS ON THE LABEL OF THE CLEANER TO BE USED CAUTION USE OF ANY REPLACEMENT PARTS OTHER THAN THOSE SUPPLIED BY THE MANUFACTURER OR AN...

Page 5: ...NSF INTERNATIONAL 798 N Dixboro Rd P O Box 130140 Ann Arbor Michigan 48113 0140 AMERICAN NATIONAL STANDARDS INST Inc 1430 Broadway New York New York 10018 Z223 1 1984 National Fuel Gas Code Z21 30 In...

Page 6: ...source provides kettle temperatures of 150 to approximately 295 F 65 to 150 C Unit controls include a thermostat pressure gauge safety valve pressure limit control low water cut off power switch and...

Page 7: ...he unit for hidden damage Report any shipping damage or incorrect shipments to the delivery agent Write down the model number serial number and installation date and retain this information for future...

Page 8: ...nal Electrical Code in accordance with ANSI NFPA 70 current edition or the Canadian Electrical Code CSA C22 2 current edition as applicable Use the wiring diagram inside the service panel and at the r...

Page 9: ...Now that the kettle has been installed you should test to ensure that it is operating correctly a Remove literature and packing materials from inside and outside of the unit b If the unit is equipped...

Page 10: ...t If the level is too low see Jacket Filling and Water Treatment on page 16 b Check the pressure gauge If the gauge does not show 20 to 30 inches of mercury Hg vacuum that is a reading of 20 to 30 bel...

Page 11: ...a Firmly grasp the handle and lift the rear edge farthest from operator 1 2 3 5 cm to allow steam and water vapor to escape Wait 2 3 seconds b Tilt cover to 45 60 angle to allow any hot condensate or...

Page 12: ...moving baskets with cooked product lift straight up ensuring basket bottoms clear the kettle rim and pouring lip Wear protective oven mitts and protective apron f Allow hot water to fully drain from p...

Page 13: ...the thermostat it causes the automatic valve to admit gas to the main burner where it is ignited by the pilot flame When the kettle reaches the set temperature the thermostat switch opens This stops t...

Page 14: ...h valve part with a brush 5 Rinse the kettle and draw off valve parts thoroughly with hot water then drain completely 6 When you reassemble the draw off valve hand tighten the nut which holds it in pl...

Page 15: ...tizer thoroughly 12 It is recommended that each piece of equipment be sanitized just before use 13 If there is difficulty removing mineral deposits or a film left by hard water or food residues clean...

Page 16: ...procedure Tip Using a screwdriver or other implement to pull the ring will help you avoid contact with the steam 4 If the valve does not activate or there is no evidence of discharge or the valve leak...

Page 17: ...e agency to correct the problem C Jacket Filling and Water Treatment The jacket was charged at the factory with the proper amount of treated water You may need to restore this water either because it...

Page 18: ...t glass port see photo on page 15 Stop adding water when it reaches the maximum marker on the gauge 7 Record the exact amounts of water and treatment compound needed These amounts may be used again if...

Page 19: ...ance section b Thermostat dial setting Auth Service Rep Only c For defective thermostat The thermostat should click when the dial is rotated to settings above and below the temperature of the kettle I...

Page 20: ...PV MV If 24V is not present replace the ignition control module X b That gas pressure is at least 3 5 W C 8 7818 b X c Electrical connections of the main valve to terminals to a sure that they are sec...

Page 21: ...MS96694 3 BASE ASSEMBLY MS96698 4 HOUSING WELDMENT ASSY MS47332 5 HOUSING CLADDING 20 GAL 123810 5 HOUSING CLADDING 40 AND 60 GAL 123811 6 TRAY LINER 001475 7 NUT HEXAGON 1 2 13 HEAVY DUTY 005705 8 SC...

Page 22: ...3 WELDMENT PEDESTAL 149242 4 TRAY LINER 150253 5 CLADDING PEDESTAL ASSEMBLY 149241 6 COVER TOP PEDESTAL CLADDING 150252 7 WASHER PLAIN 1 2 005049 8 WASHER LOCK 1 2 005735 9 SCREW HEX HEAD CAP 1 2 13...

Page 23: ...ER LEVEL 002170 7 TEE 1 2 X 1 2 TUBE X 3 8 MPT 074593 8 CONNECTOR 1 4 NPT FEMALE 097074 9 PRESSURE SWITCH 1 4 096963 10 CONNECTOR 1 2 NPT MALE 049093 11 GAS VALVE 123815 12 BRACKET SUPPORT 065382 13 S...

Page 24: ...PAN HEAD 8 32 X 3 8 005764 7 NUT HEXAGON KEEPS 1 4 012940 8 BAR 005440 9 CLAMP RIGID CONDUIT 068687 10 SWITCH PRESSURE 1 4 NPT 096963 11 FITTING COMPRESSION 049093 12 FITTING COMPRESSION 90 004584 13...

Page 25: ...Key Description Part No C BURNER AND FLAME SEN SOR ASSY 40 GAL 123814 1 BAFFLE PLATE 123498 2 WASHER LOCK 005655 3 NUT HEX 005601 4 BURNER BRACKET SUPPORT 1017010 5 BURNER BRACKET 117013 6 BURNER ASS...

Page 26: ...Assembly Smaller Sizes Key Description Part No E FLUE STACK ASSEMBLY 117034 1 FLUE TOP SECTION OF TOP PLATE 117029 2 FLUE BOTTOM SECTION OF TOP PLATE 117033 3 FLUE FRONT SECTION 117032 4 FLUE MAIN BOD...

Page 27: ...mbly 80 Gal Key Description Part No E FLUE STACK ASSEMBLY 1 ASSY FLUE STACK MAIN BODY 149220 2 FLUE FRONT PANEL WELDMENT 150927 3 FLUE STACK BOTTOM SECTION 149236 4 FLUE TOP SECTION 149222 5 SCREW TRU...

Page 28: ...SCREW BUTTON HEAD 8 32 X 0 25 LG 096317 4 TERMINAL BLOCK 2 POLE 4 18 AWG 003887 6 FUSE HOLDER 3AG W 0 1875 QUICK CON 077854 7 SCREW ROUND HD 6 32 X 0 1875 LG 058599 8 LUG GROUND 14 6 AWG 119829 9 SCR...

Page 29: ...BOX SPARK IGNITION MODULE 123775 4 GASKET IGNITION MODULE BOX 104941 5 SPARK IGNITION MODULE 085153 6 HEX NUT W SHAKEPROOF WASHER 071289 7 CONDUIT PLASTIC MALE ADAPTER 1 2 123733 8 COVER IGNITION MODU...

Page 30: ...28 OM KLT G Service Log Model No Purchased From Serial No Location Date Purchased Date Installed Purchase Order No For Service Call Date Maintenance Performed Performed By...

Page 31: ...OM KLT G 29 Service Log Model No Purchased From Serial No Location Date Purchased Date Installed Purchase Order No For Service Call Date Maintenance Performed Performed By...

Page 32: ...PART NUMBER 170097 REV B 04 11 BLODGETT OVEN COMPANY www blodgett com 44 Lakeside Avenue Burlington Vermont 05401 USA Telephone 866 518 3977...

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