Blitz MONSUN Pro Series Operating Instructions Manual Download Page 8

 
 
 

 

Operating instructions 

Mounting 

104485 • 03/03 

The overall length of all intake air ducts and 
exhaust air ducts must not exceed 4 m; one 
baffle is permissible. In case of ducts exceed-
ing this length or in case of several baffles, 
filters, grids etc., a booster fan must be in-
stalled. In this case, please contact your tech-
nical adviser. 
 
For further information on the required venti-
lation cross sections, please refer to the 
Technical Annex. 
 
 

Ground 

 

Place the compressor on a horizontal and 
plane surface. 

 
The ground has to have a suitable load-
bearing capacity. BLITZ offers special solu-
tions for inclined surfaces. 
 
BLITZ recommends the use of rubber-metal 
connections to prevent vibrations. 
 
 

3.2 Compressed-air 

port 

 
The connection to the compressed-air duct-
work system may be carried out only by 
trained experts or by staff members of BLITZ 
Company. 

 

Danger 

Danger of injury by pressure in the 
pipes. 

• 

Vent the pipes to which the compres-
sor is connected. 

 

 

Use a flexible hose to connect the 
compressor to the supply network. 
Thus, stress cracks and sound bridges 
are prevented. 

 

• 

Compressed-air lines, filters, aftercoolers 
and vessels must be equipped with an out-
let for the accumulated condensation wa-
ter at their lowest spots. These outlets 
must allow to observe the draining con-
densation water. Condensation water may 
contain oil! In draining the condensate, all 
applicable regulations on the disposal of 
waste water must be complied with. 

• 

Remove all securing devices before 
mounting the conduits. 

• 

Use only suitable supply lines and cou-
plings which are designed for the intended 
working pressure. Do not use any defect 
components. 

• 

Supply lines must not be subjected to 
stress or tension. 

 
Observe the technical data for the connection 
of compressed air (cf. chapter “Technical 
annex”). 
 
 

3.3 Electrical 

connection 

 
The connection to the electrical power system 
may be carried out only by adequately trained 
expert. 

 

Danger 

Mortal danger caused by electric volt-
age but also by rotating wheels, V-
belts, and fan blades. 

• 

Test runs are permissible only if all 
parts of the casing are closed (excep-
tion: check of the rotating direction). 

 

Compressor systems have to be fitted with a 
power switch or a plug connection to interrupt 
the power supply. Compressor systems with a 
motor capacity of more than 3 kW or 16 Amps 
have to be fitted with a lockable power switch 
and upstream fuses. 

 

In this respect, please refer to the cir-
cuit diagram in the chapter titled 
“Technical annex” or in the switch 
cabinet as well as to the following 
connection conditions. 

 

 

Check and retighten where appropriate 
all electric terminals before first com-
missioning. 

 

 
 
 

Summary of Contents for MONSUN Pro Series

Page 1: ...Operating instructions MONSUN Pro Screw Compressors Type Serial number Date...

Page 2: ...alve 5 Fan 23 Suction filter 6 Control device 24 Oil filter 8 Name plate 25 Compressed air outlet with cut off valve optional 10 Pressure detector 26 Compressed air aftercooler 11 Safety valve 27 Oil...

Page 3: ...uit breaking key 3 Red flashing Oil temperature approaches the maximum value of 105 C Permanent red Oil temperature alarm compressor shuts down 4 Permanent red Protective motor switch alarm compressor...

Page 4: ......

Page 5: ...8 4 7 Original BLITZ accessories 8 5 Inspection and servicing 9 5 1 Safety instructions 9 5 2 Checking and topping up the oil level 9 5 3 Changing the oil 10 5 4 Changing the oil filter 10 5 5 Draini...

Page 6: ...ety regulations are ob served by the operating staff Do not use the compressor as a climbing aid 1 3 Description of symbols and notes Danger Mortal danger and risk of injury Caution Damage to property...

Page 7: ...capacity exceeding 100 kW should be installed in a separate room The space between the compressor and the wall has to be at least 60 cm cf fig 3 Loca tion The compressor has to be easily acces sible f...

Page 8: ...lowest spots These outlets must allow to observe the draining con densation water Condensation water may contain oil In draining the condensate all applicable regulations on the disposal of waste wat...

Page 9: ...he check of the rotating di rection as described below Open side cladding of the compressor Please refer to chapter 4 2 titled Switch ing the unit on Press the power switch and immediately after this...

Page 10: ...tarting Protec tion direct starting Motor per formance Motor rated current Protection star delta starting Protec tion direct starting kW A A A kW A A A 1 1 2 6 6 1 1 2 6 6 1 5 3 5 4 1 10 1 5 3 5 4 1 1...

Page 11: ...ns of the pressure pipes Wear tight fitting work cloths when han dling the compressor Wear goggles and ear muffs when working with compressed air Wear a hair net to protect long hair and remove any lo...

Page 12: ...vent faults of the compressed air duct work system compressed air tools instru ments and controls caused by humid air Automatic condensation water drain To spare you the daily draining of condensa tio...

Page 13: ...tch Open slowly the screw plug of the com pressed air aftercooler 26 to release air pressure Wait until no more air exits the aftercooler and tighten the screw plug Wait until the remaining system is...

Page 14: ...temperature Tab 2 Types of oil We assume no warranty unless the lu bricants used in our screw compres sors show these essential characteris tics 5 3 Changing the oil Danger Scalding hazard by draining...

Page 15: ...e of the machine until dust and deposits have dis appeared 5 7 Checking safety valve The safety valve 11 see fig 1 Compo nent overview is secured with a seal which must not be removed Slightly lift th...

Page 16: ...g water It is recommended to install a sand and a dirt filter before the cool ing water preliminary flow 5 12 Tighten the screw connections After first commissioning check and if required retighten al...

Page 17: ...Drain the condensation water cf chapter 5 5 Check the oil level cf chapter 5 2 Checking the V belt cf chapter 5 10 Cleaning dust prelimi nary filter cf chapter 5 15 Changing oil cf chapter 5 3 mineral...

Page 18: ...maintenance and inspection measures must be carried out on a yearly basis if the mentioned operating hours are not reached within a year s period 2 Check daily in dusty conditions and replace if and...

Page 19: ...ce the fuse Network pressure is over cut in pressure Reduce the pressure in the network Defect in the pressure detector or cable break Check cable or replace pressure detector The motor has broken dow...

Page 20: ...cartridge Pipes and fittings are leaking Tighten the screws and fittings Replace the seals Wrong settings in the pressure detector Check the pressure switching points The air demand is higher than the...

Page 21: ...he oil vessel caused by humid conditions Change the oil immediately Select dry location Potential reasons Actions The wrong oil has been used Check the type of oil cf chapter 5 2 Types of oil and repl...

Page 22: ...cision separator car tridge Proportional controller nozzle is clogged only with proportional control Clean proportional controller nozzle Potential reasons Actions Membrane in the adjust cylinder of t...

Page 23: ...ean dust preliminary filter The cooling air volume is not available or too low The space between fan and wall is to small cf chapter 3 1 Mounting condi tions Check the fan cowl opening for soiling and...

Page 24: ...Maschinenfabrik GmbH H finger Stra e 55 D 78199 Br unlingen Telefon 49 07 71 92 33 0 Telefax 49 07 71 92 33 99 eMail info blitz schneider de Internet www blitz schneider de 104485 03 03 We reserve the...

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