Blitz MONSUN Pro Series Operating Instructions Manual Download Page 11

 
 

 

Operating instructions 

Operation

7

104485 • 03/03 

4 Operation 

 
4.1 Safety 

instructions 

 

Danger 

Mortal danger caused by sudden start-
up of the system. 

• 

Systems which are in the standby op-
erating mode are liable to start auto-
matically at any time. 

 

• 

All parts installed behind the check valve 
(e. g. aftercooler, pressure switch) are not 
released automatically from pressure. 

• 

Not all electrical cables are de-energised 
when the system is switched off! 

• 

Before commissioning, ensure that no 
person can be injured by the starting 
compressor.  

• 

Never point compressed air at persons. 

• 

Do not use compressed air for breathing 
without corresponding treatment. 

• 

Use mounting parts and devices down-
stream from the compressor which have 
been designed for the maximum operating 
pressure of the compressor. 

• 

Do not reach into the rotating wheels 
when the compressor is operational. 

• 

Touch the compressor system at the on 
and off switch only during and shortly af-
ter operation. Hot surface can cause se-
vere injuries. 

• 

Switch the compressor off immediately in 
case of faults. 

• 

Keep combustible materials away from 
the compressor system. 

• 

Operate the compressor only in conjunc-
tion with a suction filter and if all parts of 
the casing are closed. 

• 

Operate the compressor only at the per-
missible operating pressure of the pres-
sure reservoir. 

• 

Tighten the screw connections of the 
pressure pipes. 

• 

Wear tight-fitting work cloths when han-
dling the compressor. 

• 

Wear goggles and ear muffs when working 
with compressed air. 

• 

Wear a hair net to protect long hair and 
remove any lose jewellery. 

• 

Check the cables for damage in regular 
intervals. 

• 

Keep domestic animals and children away 
from the compressor system. 

• 

Switch the compressor off when not 
needed. 

 

4.2 

Switching the unit on 

 

Check oil level through oil gauge and refill 
oil as may be necessary (refer to chapter 
5.2 “

Checking and topping up the oil level

”). 

Switch on the power switch. 

Press power switch (see fig. 2: operating 
elements). 

Signal lamp indicates readiness for opera-
tion. 

Compressor starts and after approx. 10 
sec. starts load operation.  

Open ball valve. 

 
In case of faults, please refer to chapter 7 
titled “Trouble shooting” for more help. 
 
 

4.3 

Start-up after an extended idle 

time 

 
During an extended idle time, the complete oil 
content flows into the compressed air / oil 
reservoir. If this has happened, the screw 
compressor is no longer lubricated. 
 

Dismount intake regulator. 

Fill approx. 1 litre compressor oil into the 
air intake fitting. 

Mount intake regulator. 

 

Do not mix different types of oil. In 
choosing the oil you want to use, refer 
to the corresponding BLITZ specifica-
tions (refer to chapter 6.2 “

Checking 

and topping up the oil level

“). 

 

 

4.4 Weekly 

check 

 

• 

Check oil level of the compressor (refer to 
chapter 5.2 “

Checking and topping up the 

oil level

“). 

 
 

4.5 

Switching the unit off 

 

Press circuit-breaking key “0” (see fig. 2: 
operating elements). 

Switch off power switch. 

 
 

Summary of Contents for MONSUN Pro Series

Page 1: ...Operating instructions MONSUN Pro Screw Compressors Type Serial number Date...

Page 2: ...alve 5 Fan 23 Suction filter 6 Control device 24 Oil filter 8 Name plate 25 Compressed air outlet with cut off valve optional 10 Pressure detector 26 Compressed air aftercooler 11 Safety valve 27 Oil...

Page 3: ...uit breaking key 3 Red flashing Oil temperature approaches the maximum value of 105 C Permanent red Oil temperature alarm compressor shuts down 4 Permanent red Protective motor switch alarm compressor...

Page 4: ......

Page 5: ...8 4 7 Original BLITZ accessories 8 5 Inspection and servicing 9 5 1 Safety instructions 9 5 2 Checking and topping up the oil level 9 5 3 Changing the oil 10 5 4 Changing the oil filter 10 5 5 Draini...

Page 6: ...ety regulations are ob served by the operating staff Do not use the compressor as a climbing aid 1 3 Description of symbols and notes Danger Mortal danger and risk of injury Caution Damage to property...

Page 7: ...capacity exceeding 100 kW should be installed in a separate room The space between the compressor and the wall has to be at least 60 cm cf fig 3 Loca tion The compressor has to be easily acces sible f...

Page 8: ...lowest spots These outlets must allow to observe the draining con densation water Condensation water may contain oil In draining the condensate all applicable regulations on the disposal of waste wat...

Page 9: ...he check of the rotating di rection as described below Open side cladding of the compressor Please refer to chapter 4 2 titled Switch ing the unit on Press the power switch and immediately after this...

Page 10: ...tarting Protec tion direct starting Motor per formance Motor rated current Protection star delta starting Protec tion direct starting kW A A A kW A A A 1 1 2 6 6 1 1 2 6 6 1 5 3 5 4 1 10 1 5 3 5 4 1 1...

Page 11: ...ns of the pressure pipes Wear tight fitting work cloths when han dling the compressor Wear goggles and ear muffs when working with compressed air Wear a hair net to protect long hair and remove any lo...

Page 12: ...vent faults of the compressed air duct work system compressed air tools instru ments and controls caused by humid air Automatic condensation water drain To spare you the daily draining of condensa tio...

Page 13: ...tch Open slowly the screw plug of the com pressed air aftercooler 26 to release air pressure Wait until no more air exits the aftercooler and tighten the screw plug Wait until the remaining system is...

Page 14: ...temperature Tab 2 Types of oil We assume no warranty unless the lu bricants used in our screw compres sors show these essential characteris tics 5 3 Changing the oil Danger Scalding hazard by draining...

Page 15: ...e of the machine until dust and deposits have dis appeared 5 7 Checking safety valve The safety valve 11 see fig 1 Compo nent overview is secured with a seal which must not be removed Slightly lift th...

Page 16: ...g water It is recommended to install a sand and a dirt filter before the cool ing water preliminary flow 5 12 Tighten the screw connections After first commissioning check and if required retighten al...

Page 17: ...Drain the condensation water cf chapter 5 5 Check the oil level cf chapter 5 2 Checking the V belt cf chapter 5 10 Cleaning dust prelimi nary filter cf chapter 5 15 Changing oil cf chapter 5 3 mineral...

Page 18: ...maintenance and inspection measures must be carried out on a yearly basis if the mentioned operating hours are not reached within a year s period 2 Check daily in dusty conditions and replace if and...

Page 19: ...ce the fuse Network pressure is over cut in pressure Reduce the pressure in the network Defect in the pressure detector or cable break Check cable or replace pressure detector The motor has broken dow...

Page 20: ...cartridge Pipes and fittings are leaking Tighten the screws and fittings Replace the seals Wrong settings in the pressure detector Check the pressure switching points The air demand is higher than the...

Page 21: ...he oil vessel caused by humid conditions Change the oil immediately Select dry location Potential reasons Actions The wrong oil has been used Check the type of oil cf chapter 5 2 Types of oil and repl...

Page 22: ...cision separator car tridge Proportional controller nozzle is clogged only with proportional control Clean proportional controller nozzle Potential reasons Actions Membrane in the adjust cylinder of t...

Page 23: ...ean dust preliminary filter The cooling air volume is not available or too low The space between fan and wall is to small cf chapter 3 1 Mounting condi tions Check the fan cowl opening for soiling and...

Page 24: ...Maschinenfabrik GmbH H finger Stra e 55 D 78199 Br unlingen Telefon 49 07 71 92 33 0 Telefax 49 07 71 92 33 99 eMail info blitz schneider de Internet www blitz schneider de 104485 03 03 We reserve the...

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