Blitz MONSUN Pro Series Operating Instructions Manual Download Page 15

 
 

 

Operating instructions 

Inspection and servicing

11

104485 • 03/03 

Place a suitable collecting vessel under 
the oil filter 24. 

Turn the oil filter left using chain pliers to 
screw it off. 

Clean the oil filter holder. 

Screw down the new oil filter until the 
gasket is firmly in place. 

Replace oil that has escaped by new oil 
(refer to chapter 6.2 “

Checking and topping 

up the oil level

“). 

 
 

5.5 

Draining the condensation wa-

ter 

 

The condensation water contains oil 
and has to be disposed of according to 
the local environmental regulations. 

 

Drain the condensation water every week. 
 

Place a suitable collecting vessel under 
the oil and condensation water drain valve 
15. 

Remove plug 15 

while it is at operating 

temperature.

 

Screw down enclosed 

oil and condensation 

water

 

drain valve.

 

Drain the condensation water into the 
vessel until pure oil escapes. 

Screw off 

oil and condensation water drain 

valve.

 

Screw down plug 15 again. 

 
 

5.6 

Cleaning the oil cooler and the 

compressed-air aftercooler 

 

Blow compressed air through the cooling 
fins of the oil cooler 27 and of the com-
pressed-air aftercooler 26 (see fig. 1: Com-
ponent overview) from the inside of the 
machine until dust and deposits have dis-
appeared. 

 
 

5.7 

Checking safety valve 

 

The safety valve 11 (see fig. 1: Compo-
nent overview) is secured with a seal 
which must not be removed. 

 

Slightly lift the valve cap to check the 
function. 

 
 

5.8 

Changing oil high-precision 

separator cartridge 

 

Use only a new oil high-precision sepa-
rator cartridge; you cannot clean a 
used high precision separator car-
tridge. 
A small amount of oil can escape as 
you change the oil high-precision 
separator cartridge. 
Dispose of the oil high-precision sepa-
rator cartridge according to the appli-
cable local environmental regulations. 

 

Turn the oil high-precision separator car-
tridge 3 (see fig. 1: Component overview) 
left using chain pliers to screw it off. 

Clean the oil high-precision separator 
cartridge holder. 

Oil slightly the O-ring and the gasket of 
the new oil high-precision separator car-
tridge. 

Screw down the new oil high-precision 
separator cartridge until the gasket is 
firmly in place. 

 
 

5.9 

Checking and changing the 

suction filter cartridge 

 

Remove cap of the suction filter 23  
(see fig. 1: Component overview). 

In case of severe soiling, immediately 
replace the suction filter (cf. list of BLITZ 
spare parts in the chapter titled “Technical 
annex”). 

Refit the cover of the suction filter. 

Press visual wear indication 33 on the 
cover to reset to zero. 

 
 

Summary of Contents for MONSUN Pro Series

Page 1: ...Operating instructions MONSUN Pro Screw Compressors Type Serial number Date...

Page 2: ...alve 5 Fan 23 Suction filter 6 Control device 24 Oil filter 8 Name plate 25 Compressed air outlet with cut off valve optional 10 Pressure detector 26 Compressed air aftercooler 11 Safety valve 27 Oil...

Page 3: ...uit breaking key 3 Red flashing Oil temperature approaches the maximum value of 105 C Permanent red Oil temperature alarm compressor shuts down 4 Permanent red Protective motor switch alarm compressor...

Page 4: ......

Page 5: ...8 4 7 Original BLITZ accessories 8 5 Inspection and servicing 9 5 1 Safety instructions 9 5 2 Checking and topping up the oil level 9 5 3 Changing the oil 10 5 4 Changing the oil filter 10 5 5 Draini...

Page 6: ...ety regulations are ob served by the operating staff Do not use the compressor as a climbing aid 1 3 Description of symbols and notes Danger Mortal danger and risk of injury Caution Damage to property...

Page 7: ...capacity exceeding 100 kW should be installed in a separate room The space between the compressor and the wall has to be at least 60 cm cf fig 3 Loca tion The compressor has to be easily acces sible f...

Page 8: ...lowest spots These outlets must allow to observe the draining con densation water Condensation water may contain oil In draining the condensate all applicable regulations on the disposal of waste wat...

Page 9: ...he check of the rotating di rection as described below Open side cladding of the compressor Please refer to chapter 4 2 titled Switch ing the unit on Press the power switch and immediately after this...

Page 10: ...tarting Protec tion direct starting Motor per formance Motor rated current Protection star delta starting Protec tion direct starting kW A A A kW A A A 1 1 2 6 6 1 1 2 6 6 1 5 3 5 4 1 10 1 5 3 5 4 1 1...

Page 11: ...ns of the pressure pipes Wear tight fitting work cloths when han dling the compressor Wear goggles and ear muffs when working with compressed air Wear a hair net to protect long hair and remove any lo...

Page 12: ...vent faults of the compressed air duct work system compressed air tools instru ments and controls caused by humid air Automatic condensation water drain To spare you the daily draining of condensa tio...

Page 13: ...tch Open slowly the screw plug of the com pressed air aftercooler 26 to release air pressure Wait until no more air exits the aftercooler and tighten the screw plug Wait until the remaining system is...

Page 14: ...temperature Tab 2 Types of oil We assume no warranty unless the lu bricants used in our screw compres sors show these essential characteris tics 5 3 Changing the oil Danger Scalding hazard by draining...

Page 15: ...e of the machine until dust and deposits have dis appeared 5 7 Checking safety valve The safety valve 11 see fig 1 Compo nent overview is secured with a seal which must not be removed Slightly lift th...

Page 16: ...g water It is recommended to install a sand and a dirt filter before the cool ing water preliminary flow 5 12 Tighten the screw connections After first commissioning check and if required retighten al...

Page 17: ...Drain the condensation water cf chapter 5 5 Check the oil level cf chapter 5 2 Checking the V belt cf chapter 5 10 Cleaning dust prelimi nary filter cf chapter 5 15 Changing oil cf chapter 5 3 mineral...

Page 18: ...maintenance and inspection measures must be carried out on a yearly basis if the mentioned operating hours are not reached within a year s period 2 Check daily in dusty conditions and replace if and...

Page 19: ...ce the fuse Network pressure is over cut in pressure Reduce the pressure in the network Defect in the pressure detector or cable break Check cable or replace pressure detector The motor has broken dow...

Page 20: ...cartridge Pipes and fittings are leaking Tighten the screws and fittings Replace the seals Wrong settings in the pressure detector Check the pressure switching points The air demand is higher than the...

Page 21: ...he oil vessel caused by humid conditions Change the oil immediately Select dry location Potential reasons Actions The wrong oil has been used Check the type of oil cf chapter 5 2 Types of oil and repl...

Page 22: ...cision separator car tridge Proportional controller nozzle is clogged only with proportional control Clean proportional controller nozzle Potential reasons Actions Membrane in the adjust cylinder of t...

Page 23: ...ean dust preliminary filter The cooling air volume is not available or too low The space between fan and wall is to small cf chapter 3 1 Mounting condi tions Check the fan cowl opening for soiling and...

Page 24: ...Maschinenfabrik GmbH H finger Stra e 55 D 78199 Br unlingen Telefon 49 07 71 92 33 0 Telefax 49 07 71 92 33 99 eMail info blitz schneider de Internet www blitz schneider de 104485 03 03 We reserve the...

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