Operating instructions
MONSUN Pro Screw Compressors
Type
Serial number
Date
Page 1: ...Operating instructions MONSUN Pro Screw Compressors Type Serial number Date...
Page 2: ...alve 5 Fan 23 Suction filter 6 Control device 24 Oil filter 8 Name plate 25 Compressed air outlet with cut off valve optional 10 Pressure detector 26 Compressed air aftercooler 11 Safety valve 27 Oil...
Page 3: ...uit breaking key 3 Red flashing Oil temperature approaches the maximum value of 105 C Permanent red Oil temperature alarm compressor shuts down 4 Permanent red Protective motor switch alarm compressor...
Page 4: ......
Page 5: ...8 4 7 Original BLITZ accessories 8 5 Inspection and servicing 9 5 1 Safety instructions 9 5 2 Checking and topping up the oil level 9 5 3 Changing the oil 10 5 4 Changing the oil filter 10 5 5 Draini...
Page 6: ...ety regulations are ob served by the operating staff Do not use the compressor as a climbing aid 1 3 Description of symbols and notes Danger Mortal danger and risk of injury Caution Damage to property...
Page 7: ...capacity exceeding 100 kW should be installed in a separate room The space between the compressor and the wall has to be at least 60 cm cf fig 3 Loca tion The compressor has to be easily acces sible f...
Page 8: ...lowest spots These outlets must allow to observe the draining con densation water Condensation water may contain oil In draining the condensate all applicable regulations on the disposal of waste wat...
Page 9: ...he check of the rotating di rection as described below Open side cladding of the compressor Please refer to chapter 4 2 titled Switch ing the unit on Press the power switch and immediately after this...
Page 10: ...tarting Protec tion direct starting Motor per formance Motor rated current Protection star delta starting Protec tion direct starting kW A A A kW A A A 1 1 2 6 6 1 1 2 6 6 1 5 3 5 4 1 10 1 5 3 5 4 1 1...
Page 11: ...ns of the pressure pipes Wear tight fitting work cloths when han dling the compressor Wear goggles and ear muffs when working with compressed air Wear a hair net to protect long hair and remove any lo...
Page 12: ...vent faults of the compressed air duct work system compressed air tools instru ments and controls caused by humid air Automatic condensation water drain To spare you the daily draining of condensa tio...
Page 13: ...tch Open slowly the screw plug of the com pressed air aftercooler 26 to release air pressure Wait until no more air exits the aftercooler and tighten the screw plug Wait until the remaining system is...
Page 14: ...temperature Tab 2 Types of oil We assume no warranty unless the lu bricants used in our screw compres sors show these essential characteris tics 5 3 Changing the oil Danger Scalding hazard by draining...
Page 15: ...e of the machine until dust and deposits have dis appeared 5 7 Checking safety valve The safety valve 11 see fig 1 Compo nent overview is secured with a seal which must not be removed Slightly lift th...
Page 16: ...g water It is recommended to install a sand and a dirt filter before the cool ing water preliminary flow 5 12 Tighten the screw connections After first commissioning check and if required retighten al...
Page 17: ...Drain the condensation water cf chapter 5 5 Check the oil level cf chapter 5 2 Checking the V belt cf chapter 5 10 Cleaning dust prelimi nary filter cf chapter 5 15 Changing oil cf chapter 5 3 mineral...
Page 18: ...maintenance and inspection measures must be carried out on a yearly basis if the mentioned operating hours are not reached within a year s period 2 Check daily in dusty conditions and replace if and...
Page 19: ...ce the fuse Network pressure is over cut in pressure Reduce the pressure in the network Defect in the pressure detector or cable break Check cable or replace pressure detector The motor has broken dow...
Page 20: ...cartridge Pipes and fittings are leaking Tighten the screws and fittings Replace the seals Wrong settings in the pressure detector Check the pressure switching points The air demand is higher than the...
Page 21: ...he oil vessel caused by humid conditions Change the oil immediately Select dry location Potential reasons Actions The wrong oil has been used Check the type of oil cf chapter 5 2 Types of oil and repl...
Page 22: ...cision separator car tridge Proportional controller nozzle is clogged only with proportional control Clean proportional controller nozzle Potential reasons Actions Membrane in the adjust cylinder of t...
Page 23: ...ean dust preliminary filter The cooling air volume is not available or too low The space between fan and wall is to small cf chapter 3 1 Mounting condi tions Check the fan cowl opening for soiling and...
Page 24: ...Maschinenfabrik GmbH H finger Stra e 55 D 78199 Br unlingen Telefon 49 07 71 92 33 0 Telefax 49 07 71 92 33 99 eMail info blitz schneider de Internet www blitz schneider de 104485 03 03 We reserve the...
