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2 BBL Hybrid™ 2 Vessel Brewhouse V2

© Blichmann Engineering, LLC 2019 

For replacement parts, visit: blichmannengineering.com/genuine-replacement-parts

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Reference the figures on pages 4 and 5 for locations of components.

PID’s –

 The PID controllers are pre-set for optimum heating rates and minimum overshoot.  The corresponding large green lamp below the PID will indicate when 

the control is powering the heating elements.  As the temperature approaches the set point the controller will automatically begin to cycle the heating elements 
on and off to maintain the set temperature.  Typical stability is about +/- 1F.  Note that the MASH PID is displaying temperature only and does not energize heating 
elements.

To change the set point press the UP/DOWN arrows until you reach your desired setting. 

To switch your kettle to Power Control Mode, press the F1 button. To change power % use the up and down arrows. To switch back to Temp Control Mode press the 
F1 button again. 

Heater Control Selector Switch –

 there are two positions for the power selector switch on and off.

WARNING: 

 Energizing the heaters dry will cause the heaters to fail and potentially cause a fire.  Boiling water unattended (if heaters left in the ON position) will 

cause a similar failure if the water boils off.

WARNING: 

Consult your local codes and regulations for unattended operation of your system.

Emergency Stop – 

this switch disables all heater contactors in the panel and also can be used for ensuring your heaters do not inadvertently power on.   For 

safety, install a padlock through the hole in the switch to prevent unauthorized operation of the panel.

WARNING: 

Pressing the emergency stop button does NOT cut power from the inside of the panel!  All internal components will be live!  To service the panel, 

disconnect main power to the panel before opening the panel.

Sanitize the chiller by either pumping StarSan or similar copper friendly sanitizer through the chiller.  Alternately the chiller may be submerged (fittings up) into a 
pail of sanitizer.  Drain the chiller after the recommended time with the fittings facing down.  Connect the chiller per the instructions on the nameplate. 

Drain off the first gallon or so of wort from the boil kettle to a waste drain to eject any solids in the piping and to ensure only clear wort flows through the chiller 
to prevent plugging.  Then divert the flow to the chiller.  Adjust the wort flow and/or the cooling water flow to achieve the desired wort temperature to your 
fermentor.

IMMEDIATELY after use back-flush the chiller with hot water to eject any solids and wort.  IMMEDIATELY soak the chiller fittings up in PBW or other copper friendly 
cleaning agents for 30 min or pump through the chiller.  Rinse with hot water and then soak in sanitizer.  Allow to drain fittings down, and then store with the 
chiller horizontal.  Following this procedure consistently will give you a very long service life for your chiller.

Pumps: 

 The pumps included with the system are seal-less magnetic drive pumps.  They MUST NOT be run dry or the impeller bearing surface will be damaged!  

This is NOT covered under warranty.  Ensure the hoses and pump head are filled with liquid before turning on the pump.  If you hear a loud squeal stop the pump 
immediately!

Chiller

Sanitize the chiller by either pumping StarSan or similar copper friendly sanitizer through the chiller.  Alternately the 
chiller may be submerged (fittings up) into a pail of sanitizer.  Drain the chiller after the recommended time with the 
fittings facing down.  Connect the chiller per the instructions on the nameplate.

Summary of Contents for 2 BBL Hybrid Brewhouse

Page 1: ...ORMATION PLEASEREADANDTHOROUGHLYUNDERSTANDTHISMANUALPRIORTOUSE FORIMPORTANTSAFETYINFORMATION What sIntheBox Item Number Description Quantity BEPS MLT 2BBL 2BBLMashTun 1 BE 001346 02 2BBLFalseBottomAssembly 1 BEPS BK HLT 2BBL 2BBLBoilKettle 1 BEPS SanitaryHeater 2 2BBLSanitaryHeaterAssembly 2 LowLevelFloatSwitch 1 BEPS SanitaryHose 1in 10 10foot 1InchIDHose 1 BEPS SanitaryHose 1in 5 5foot 1InchIDHo...

Page 2: ...learance between kettles and also on the sides and rear to allow personnel access for cleaning and service of the ancillary equipment Although in practicaluse thekettlescaneasilybeslidoutforanyserviceneeds Installvalvesandfittingsasshownintheimagesbelow Notethata6 spoolisaddedtothemashtundraintoallowthevalvetoswingunderthestandsothata spentgraintotecanbeplacedunderthemanway Itisnotnecessarytoaddth...

Page 3: ...tallthestand pipeinthedrainfittinginsidethekettle asshown Toinstallandremovethe standpipe simplyusearackingcaneto loweritintothedrainholeandreverse forremoval Thiswillkeepthebulkofthe settledhopsandbreakmaterialinthe bottomofkettleandoutofthechiller Useofthestandpipe while recommended isoptional Ventilationneedsforanelectricbrewhousearefairlyminimalasonlytheboilkettleneedstobeventilated Werecommen...

Page 4: ...ngacertifiedelectricianforthiswork Thispanel isdesignedfor240VACsinglephasepoweronly Contactusfor3phasesystemoptions The back of the panel has 4 holes for affixing the panel to the wall of the brewhouse or onto a suitable stand Mounting hardware or stand is not included Theimagebelowindicatesthelocationsofthemaincomponents KettleTemperature Controllers PID s Heaters ON Indicator Lamps Heater Contr...

Page 5: ...rthemainpower cablesareconnectedtothepanel Consultyourlocalcodestodetermineifyouneedamaindisconnectaswell Inanycase wehighlyrecommendasuitable disconnectswitchbeinstalledpriortothepanelforsafeservicingofthepanel Yourcontractorwillneedtopunchaholeinyourpanelforthemainpowercable conduitinyourdesiredlocation Powerdemandforthebrewhouseis52Aat240V singlephase Selectamainbreakersettingfor20 abovetheappr...

Page 6: ...ockconnectorforeasyremoval forcleaning Eachthreephaseelementispre wiredfor208VoperationandhasapigtailwithanL14 30Ptwist lockconnectorforeasyremovalforcleaning WerecommendSJOOWtypecable10gaminimum Again your localcodeswilldictatethecabletypeandgauge IMPORTANT Alwaysconsultyourlocalcodestodeterminewhattypeofcableisacceptable whatgaugeis required andmaximumlengthsofflexiblecableallowed Your system is...

Page 7: ...tinuitytesterontheleadstoensurethattheswitchisopenwheninthedown empty position andisclosed hascontinuity intheup full position CAUTION The low water level switches are a backup to an unintended energizing of the heaters They are NOT intended to be normal shutoff switches and solely relied upon to keep the heaters from unintentionally energizing Dry fired heating elements are not covered under warr...

Page 8: ... cut power from the inside of the panel All internal components will be live To service the panel disconnectmainpowertothepanelbeforeopeningthepanel SanitizethechillerbyeitherpumpingStarSanorsimilarcopperfriendlysanitizerthroughthechiller Alternatelythechillermaybesubmerged fittingsup intoa pailofsanitizer Drainthechilleraftertherecommendedtimewiththefittingsfacingdown Connectthechillerpertheinstr...

Page 9: ...ughBlichmannEngineering Removethe falsebottomsectionsandspraythemoffwithhotwaterandallowtodry Sprayexcessgrainfromthesidewallsandbottomofthekettleswithahose BK MT Duetotheeasyaccessthroughthetopoftherelativelysmalltanks andsmallsizeofthechillerandpumps itisusuallyfastesttoscourthekettleswith ascrubbrushmountedonapoleandspraythemoutwithahose OptionalcleaningtoolsareavailablethroughBlichmannEngineer...

Page 10: ..._______ B Limitations ofWarranty 1 Any implied warranty that is found to arise by way of state or federal law including any implied warranty of merchantability or any implied warranty of fitness is limited in duration to the terms of this limited warranty and is limited in scope of coverage to this warranty Blichmann Engineering disclaims any express or implied warranty including any implied warra...

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