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2 BBL Hybrid™ 2 Vessel Brewhouse V2

© Blichmann Engineering, LLC 2019 

For replacement parts, visit: blichmannengineering.com/genuine-replacement-parts

2

ASSEMBLY

Assemble the kettle stands as shown in the images below.  

Place stands in the desired location Use a level to ensure that the stand arms are level.  Adjust the leveling feet as needed.  It is recommended that you allow 
enough clearance between kettles and also on the sides and rear to allow personnel access for cleaning and service of the ancillary equipment.  Although in 
practical use, the kettles can easily be slid out for any service needs.

Install valves and fittings as shown in the images below.  Note that a 6” spool is added to the mash tun drain to allow the valve to swing under the stand so that a 
spent grain tote can be placed under the manway.  It is not necessary to add the spool to the BK.

SPOOL FOR MASH TUN ONLY

KETTLE PLACEMENT & FITTINGS INSTALLATION

Whirlpool

Whirlpool

CIP/Sparge Ball

Manway

Heating 

Elements

Heating 

Elements

Bottom 

Dump

Bottom 

Dump

Summary of Contents for 2 BBL Hybrid Brewhouse

Page 1: ...ORMATION PLEASEREADANDTHOROUGHLYUNDERSTANDTHISMANUALPRIORTOUSE FORIMPORTANTSAFETYINFORMATION What sIntheBox Item Number Description Quantity BEPS MLT 2BBL 2BBLMashTun 1 BE 001346 02 2BBLFalseBottomAssembly 1 BEPS BK HLT 2BBL 2BBLBoilKettle 1 BEPS SanitaryHeater 2 2BBLSanitaryHeaterAssembly 2 LowLevelFloatSwitch 1 BEPS SanitaryHose 1in 10 10foot 1InchIDHose 1 BEPS SanitaryHose 1in 5 5foot 1InchIDHo...

Page 2: ...learance between kettles and also on the sides and rear to allow personnel access for cleaning and service of the ancillary equipment Although in practicaluse thekettlescaneasilybeslidoutforanyserviceneeds Installvalvesandfittingsasshownintheimagesbelow Notethata6 spoolisaddedtothemashtundraintoallowthevalvetoswingunderthestandsothata spentgraintotecanbeplacedunderthemanway Itisnotnecessarytoaddth...

Page 3: ...tallthestand pipeinthedrainfittinginsidethekettle asshown Toinstallandremovethe standpipe simplyusearackingcaneto loweritintothedrainholeandreverse forremoval Thiswillkeepthebulkofthe settledhopsandbreakmaterialinthe bottomofkettleandoutofthechiller Useofthestandpipe while recommended isoptional Ventilationneedsforanelectricbrewhousearefairlyminimalasonlytheboilkettleneedstobeventilated Werecommen...

Page 4: ...ngacertifiedelectricianforthiswork Thispanel isdesignedfor240VACsinglephasepoweronly Contactusfor3phasesystemoptions The back of the panel has 4 holes for affixing the panel to the wall of the brewhouse or onto a suitable stand Mounting hardware or stand is not included Theimagebelowindicatesthelocationsofthemaincomponents KettleTemperature Controllers PID s Heaters ON Indicator Lamps Heater Contr...

Page 5: ...rthemainpower cablesareconnectedtothepanel Consultyourlocalcodestodetermineifyouneedamaindisconnectaswell Inanycase wehighlyrecommendasuitable disconnectswitchbeinstalledpriortothepanelforsafeservicingofthepanel Yourcontractorwillneedtopunchaholeinyourpanelforthemainpowercable conduitinyourdesiredlocation Powerdemandforthebrewhouseis52Aat240V singlephase Selectamainbreakersettingfor20 abovetheappr...

Page 6: ...ockconnectorforeasyremoval forcleaning Eachthreephaseelementispre wiredfor208VoperationandhasapigtailwithanL14 30Ptwist lockconnectorforeasyremovalforcleaning WerecommendSJOOWtypecable10gaminimum Again your localcodeswilldictatethecabletypeandgauge IMPORTANT Alwaysconsultyourlocalcodestodeterminewhattypeofcableisacceptable whatgaugeis required andmaximumlengthsofflexiblecableallowed Your system is...

Page 7: ...tinuitytesterontheleadstoensurethattheswitchisopenwheninthedown empty position andisclosed hascontinuity intheup full position CAUTION The low water level switches are a backup to an unintended energizing of the heaters They are NOT intended to be normal shutoff switches and solely relied upon to keep the heaters from unintentionally energizing Dry fired heating elements are not covered under warr...

Page 8: ... cut power from the inside of the panel All internal components will be live To service the panel disconnectmainpowertothepanelbeforeopeningthepanel SanitizethechillerbyeitherpumpingStarSanorsimilarcopperfriendlysanitizerthroughthechiller Alternatelythechillermaybesubmerged fittingsup intoa pailofsanitizer Drainthechilleraftertherecommendedtimewiththefittingsfacingdown Connectthechillerpertheinstr...

Page 9: ...ughBlichmannEngineering Removethe falsebottomsectionsandspraythemoffwithhotwaterandallowtodry Sprayexcessgrainfromthesidewallsandbottomofthekettleswithahose BK MT Duetotheeasyaccessthroughthetopoftherelativelysmalltanks andsmallsizeofthechillerandpumps itisusuallyfastesttoscourthekettleswith ascrubbrushmountedonapoleandspraythemoutwithahose OptionalcleaningtoolsareavailablethroughBlichmannEngineer...

Page 10: ..._______ B Limitations ofWarranty 1 Any implied warranty that is found to arise by way of state or federal law including any implied warranty of merchantability or any implied warranty of fitness is limited in duration to the terms of this limited warranty and is limited in scope of coverage to this warranty Blichmann Engineering disclaims any express or implied warranty including any implied warra...

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