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SUPPLEMENTAL MATERIAL

28

Gas Valve & Ignition Module

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Summary of Contents for E6IO

Page 1: ...quides inflammables dans le voisinage de cet appareil ou de tout autre appareil QUE FAIR SI VOUE SENTEZ UNE ORDEUR DE GAZ Ne pas tenter d allumer d appareil Ne touchez à aucun interrupteur Ne pas vous servir des téléphones se trouvant dans le bâtiment où vous vous trouvez Sortez immédiatement votre fourmisseur de gas depus un voisin Suivez les instructions du fornis seur Si vous ne pouvez rejoindr...

Page 2: ...gnition System pg 17 Installing the Media pg 18 Installing the Glass Panel pg 19 Blaze 6 Components Component Quick Reference Guide Replacement Parts pg 20 Draft Controller pg 21 22 Gas Valve Ignition Module pg 23 30 Draft Switch pg 31 32 Inline Fan pg 33 Chimney Fan pg 34 40 Notes pg 41 Operation Guide Specifications pg 42 44 Troubleshooting pg 45 Maintenance Care pg 46 Operation Guide pg 47 Note...

Page 3: ... the way for our world class products systems customer service Our goal is to revolutionize the fireplace industry not by being the biggest but by being the best We push ourselves to do more than we think we are capable of We are a family first organization and we strive to be good stewards locally nationally and internationally Please review this manual carefully before installing your new firepl...

Page 4: ...n technician qualifié et remplacer toute partie du système de contrôle et toute commande qui ont été plongées dans l eau This appliance is not for use with glass doors Cet appareil ne peut être équipé de portes en verre SAFETY SAFETY STATEMENTS Safety is very important and is referenced throughout this manual in different ways There are two different safety levels that you should be aware of Warni...

Page 5: ...he fireplace will become hot while in use Hot glass will cause burns Keep children away from hot surface to avoid burns or clothing ignition Never touch glass until cooled If burns occur seek immediate medical attention VENTILATION Make sure the appliance has proper ventilation as instructed in this manual Gas vapors can cause personal injury or loss of life What to do if you smell gas Do not try ...

Page 6: ...t in an enclosed space can kill you Never use this appliance in an enclosed space such as a camper tent car or home DANGER If you smell gas Shut off gas to the appliance Extinguish any open flame If odor continues keep away from the appliance and immediately call your gas supplier or fire department WARNING Do not store or use gasoline or other flammable vapors and liquids in the vicinity of this ...

Page 7: ... fournisseur de gaz ou le service d incendie ADVERTISSEMENT Ne pas entreposer ni utiliser de l essence ni d autres vapeurs ou liquides inflammables dans le voisinage de l appareil ni de tout autre appareil Une bouteille de propoane qui n est pas raccordée en vue de son utilisation ne doit pas être entreposée dans le voisinage de cet appareil ou de tout autre appareil ADVERTISSEMENT Une installatio...

Page 8: ...8 SAFETY S A M P L E ...

Page 9: ...9 SAFETY S A M P L E ...

Page 10: ...s témperatures élevées l appareil devrait être installé dans un endroit où il y a peu de circulation et loin du mobilier et des tentures On ne devrait pas placer de vêtements nid autres matières inflammables sur l appareil ni à proximité Les enfants et les adultes devraient être informés des danger que posent les températures de surface élevées et se tenir à distance afine d éviter des brûlures ou...

Page 11: ...SUPPLY 120V AC SUPPLY COMPONENT ILLUSTRATION NOTE THE INSTALLER S OF THIS FIREPLACE AND THE SYSTEM ILLUSTRATED IS RESPONSIBLE FOR PROER GAS AND ELECTRICAL CONNECTIONS FOR SAFE AND RELIALE OPERATION NOTE THIS SYSTEM DIAGRAM IS FOR REFERENCE ONLY AND IS INTENDED TO ILLUSTRATE THE GENERAL OUTLINE OF GAS FIREPLACE COMPONENTS AND THEIR RELATIONSHIP WITH CHIMNEY FAN COMPONENTS FOR INDUCED DRAFT TYPICAL ...

Page 12: ...3 24 25 26 27 28 29 30 1 2 3 CONFIG SW 2 HW RST SW RST PG TIME FAN SPD SW 1 SW 3 L1 NEUT GND L1 NO NC GND COM NO SIG GND COM NO 0 10 GND 24V 0 10 GND NEUT GND COM NO COM NO RELAY PROVE RELAY CONTROL L1 NEUT GND Acucraft Fireplace Systems 19672 172nd ST NW Big Lake MN 55309 PH 763 263 3156 FAX 763 263 8311 Fireplace Wiring Diagram L1 NEUT GND Page 10 S A M P L E ...

Page 13: ...liance due to uneven surfaces shimming the perimeter of the base is the preferred method Anchor the appliance adequately to prevent future movement Note The appliance should be positioned in a manner that planned electrical and gas line access is available with adequate clearance for servicing INSTALLATION GUIDE 13 Clearance to combustibles Top of appliance 4 Sides of appliance 2 Back of appliance...

Page 14: ... higher than the termination as shown below Installing the Ventilation The entire ventilation system including Class A exhaust flue fresh air intakes and B Vent heat relief venting are predetermined on this appliance The venting configuration may or may not include any or all of the following components depending on de sign auto draft control model ADC 100 proven draft switch model PDS 1 or ventil...

Page 15: ...cm for appliances 10 000 Btuh 3 kW 12 in 30 cm for appli ances 10 000 Btuh 3 kW and 100 000 Btuh 30 kW 36 in 91 cm for appliances 100 000 Btuh 30 kW 6 in 15 cm for appliances 10 000 Btuh 3 kW 9 in 23 cm for applianc es 10 000 Btuh 3 kW and 50 000 Bruh 15 kW 12 in 30 cm for appli ances 50 000 Btuh 15 kW K Clearance to a mechanical air supply inlet 6 ft 1 83 m 3 ft 91 cm above if within 10 ft 3 m ho...

Page 16: ...s elbow directly off fireplace Clearances are in accordance with local installa tion codes and requirements of the gas supplier Les dégagements sont conformes aux codes d installation locaux et aux exigences du fournis seur de gaz Minimum Clearance Above Vent 2 Minimum Clearance to Sides Below Vent 2 Vent Firestop A firestop is required whenever the vent pen etrates a wall floor or ceiling passes ...

Page 17: ...s shown below NOTE These illustrations are not to scale and are for reference only For more detailed schematics refer to appropriate components in back of this manual Connecting the Gas Valve Ignition System IMPORTANT All connections and components should be made and installed by qualified persons only and checked and tested for leaks prior to wiring of valve module Gas supply should be connected ...

Page 18: ...side should be filled with the desired media glass stones etc This fireplace burner requires a layer of media to cover the burner tube allowing proper dissipation of the gas flow and propagation of the flame This should be spread evenly across and completely covering the round burner located inside of the square burner tray as shown below First ensure the pilot shield is in place and flat as shown...

Page 19: ...tective equipment when dealing with hot surfaces Failure to follow this warning may result in serious injury WARNING Step 2 Install the inner frame with the countersunk screws provided Step 3 Install the outer glass in the channel Step 4 Install the outer removable frame with the countersunk screws provided S A M P L E ...

Page 20: ...l info acucraft com WARNING Failure to position the parts in accordance with these diagrams or failure to use only parts specifically approved with this appliance may result in property damage or personal injury AVERTISSEMENT Risque de dommages ou de blessures si les pièces ne sont pas installées conformément à ces schémas et ou si des pièces autres que celles spécifiquement approuvées avec cet ap...

Page 21: ...control draft for a gas appliance such as a fireplace stove or furnace It may be interlocked with the appliance and is for use in systems where modu lation is not required It controls the speed of a fan to maintain proper draft and pressure in a chimney sys tem The Control Board is for use with chimney fans FUNCTION The Control Board comes with the Draft Switch The Draft Switch is a required safet...

Page 22: ...nt ing holes Using the hole pattern shown below mount the control using 6 screws Once it is attached wire the unit in accordance with Electrical Installation section of this manual Specifications Draft Controller Dimensions Capacities Power Supply V 1x120 VAC Amperage A 6 3 Operating Temp ºF ºC 4 to 122 20 to 50 Control Signal mA max 10 Control relay max 120 VAC 8A Output VAC 10 120 VDC 0 10 Post ...

Page 23: ...ition pre drilled knockouts face down Mount the control upright to a wall or other flat surface Do NOT lay the control down or mount horizontally A Draft Switch must be used with the Control Board as a system safety device The Draft Switch monitors the pressure inside the stack and signals the control to shut down the appliance if insufficient draft exists A stack probe senses the pressure read by...

Page 24: ...24 SUPPLEMENTAL MATERIAL Gas Valve Ignition Module S A M P L E ...

Page 25: ...25 Gas Valve Ignition Module SUPPLEMENTAL MATERIAL S A M P L E ...

Page 26: ...26 Gas Valve Ignition Module SUPPLEMENTAL MATERIAL S A M P L E ...

Page 27: ...SUPPLEMENTAL MATERIAL Gas Valve Ignition Module 27 S A M P L E ...

Page 28: ...SUPPLEMENTAL MATERIAL 28 Gas Valve Ignition Module S A M P L E ...

Page 29: ... on a horizontal stack the probe must be installed above the centerline of the stack For replace installations the stack probe should be installed as close to the exhaust fan as possible Mechanical Installation INSTALLATION OF DRAFT SWITCH The Draft Switch is for indoor installation only The Draft Switch must be installed in a vertical position with the pressure connection pointing down Secure the...

Page 30: ...to the stack using 2 customer provided self tapping machine screws Tighten the end cap to compress the ferrule and permanently install the stack probe Attach the supplied silicon tubing at the other end of the probe Draft Switch For all installations the stack probe must be placed so the flow through the stack is perpendicular to the tip of the probe Locate the probe at least the distance A away f...

Page 31: ... all model FG fans SUPPLEMENTAL MATERIAL 31 All installation should be wired according to the following diagrams Failure to comply will cause the motor to hum or not work Installation and Maintenance INSTALLATION cont CAUTION S A M P L E ...

Page 32: ... 1 30 Motor Output kW 0 025 Weight lbs 29 Weight kg 13 Dimensions A In 10 2 Dimensions A mm 259 B x B In 11 7 B x B mm 296 C In 10 8 C mm 275 D In 3 0 D mm 75 E In 9 4 E mm 238 Temperature Intern 575 F 300 C 1 Junction Box 2 Conduit Cord 3 Motor 4 Motor Housing 5 Cooling Plates 6 Bird Screen 7 Base Plate 8 Locking Nut 9 Inlet 10 Axial Vane 11 Hinges 12 Capacitor Inside Junction Box Sound Data SUPP...

Page 33: ... or building construction is unusually tight adequate air for combustion must be provided by two openings one located about 6 below the ceiling the other about 6 above the floor Each opening must have a minimum free area as follows 1 On square inch per 2 000 Btu hr when communica tion through horizontal ducts to the outside 2 One square inch per 1 000 Btu hr when ventilation air is provided by ope...

Page 34: ...ts ensuring that there is a small gap between the brack ets and the flue wall adapter throat Tighten the nuts If the brackets touch the flue wall it may create some vibration noise Step 3 Attaching the fan The chimney fan is now ready for installation on the top of the chimney It is not necessary to bolt the fan to the chimney Wall Mounting of Chimney Fan When mounting the chimney fan on a wall th...

Page 35: ...cordance with requirements of the authority having jurisdiction or in the absence of such requirements with the National Electrical Code NFPA 70 latest edition Termination of Venting System In order to achieve optimal performance and energy consumption for the RS Fan the duct must be in stalled as shown below and the distances observed From the last elbow to the termination point the dis tance has...

Page 36: ...chimney fan ON and make sure that it is operating Increase and decrease the speed of the fan by adjusting the fan speed control to make sure it is operating properly 2 Turn the fan OFF and make sure the pressure switch opens so the power to the circuit it controls is disconnected Maintenance PRIOR TO CLEANING Remove butterfly nut or screw from each hinge prior to cleaning Check other heating appli...

Page 37: ...trol is off Bad electrical connections Check the circuit breaker Turn fan speed contron on Check and correct problem There is power to the fan but it is not operating Bad electrical connections The fan speed control s low voltage setting is too low The fan speed control is bad Check and correct problems with connections Pay special attention to the wiring in the junction box Increase the setting w...

Page 38: ...38 NOTES S A M P L E ...

Page 39: ...ms 19672 172nd Street Big Lake MN 55309 BLAZE 6 INDOOR OUTDOOR GARCO CONST 0817 0817 A 001 Page 7 39 SPECIFICATIONS Height 55 Width 88 Depth 24 Appx Weight 1500 lbs Gas Type Natural Gas or Propane Flue Size 8 Flue Type RIS Class A Electrical Single 15 AMP service NATURAL GAS Input Rating BTU hr 0 1370 m 100 000 BTUs hr Minimum inlet pressure in w c 7 0 in W C Maximum inlet pressure in w c 10 5 in ...

Page 40: ...NTED GAS FIREPLACE NOT FOR USE WITH SOLID FUEL NOT FOR USE WITH GLASS DOORS ÉVACUATION FOYER DE GAZ NE PAS UTILISER AVEC DES COMBUSTIBLES SOLIDES NE PAS UTILISER AVEC PORTES EN VERRE Follow installation instruction Suivez les instructions d installation Indoor Side Minimum clearances to combustibles Unit to back wall of enclosure 2 inches Unit to sidewall of enclosure 2 inches Unit top to enclosur...

Page 41: ...en under water Immediately call a qualified service technician to inspect the appliance and to replace any part of the control system and any gas control which has been under water OPERATING INSTRUCTIONS 4 Push in gas control know slightly and turn clockwise 1 STOP Read the safety information above on this label 2 Turn off all electric power to the appliance 3 This appliance is equipped with an ig...

Page 42: ...g normally see the Troubleshooting section 1 The fireplace control switch is turned on 2 A signal is sent to Draft Controller turning on the exhaust fan as well as opening the damper 3 The Draft Switch proves positive draft within the flue a Draft proves go to step 4 b Draft doesn t prove and system locks out The process will need to be restarted 4 A signal is then sent back to the Draft Controlle...

Page 43: ... prove contact closes Terminals 16 and 17 3 The ADC100 begins to ramp up the fan 4 The Proven Draft Switch closes when adequate draft is achieved and ADC100 adjusts fan to speed setting on the potentiometer 5 The ADC100 control releases the appliance for operation by closing dry contact between terminals 22 and 23 and terminals 29 and 30 Operating Manual Mode Sequence 1 Fan runs at a constant spee...

Page 44: ...f it is still sparking with no ignition contact a qualified technician The appliance ignites but shuts down shortly after ignition The flame sensor may not be registering proper flame strength Turn the appliance on and visually inspect the spark ignition sequence If the igniter is still sparking after the flame is burning it may indicate that the flame sensor rod is not making proper contact with ...

Page 45: ...sure proper operation If the flame deviates greatly from the standard or if any portion of the burner has a large gap between flames the burner orifices may need cleaning Contact a qualified technician to diagnose correct and clean the burner orifices as needed Replacement of worn broken or non functioning components should be left to a qualified service techni cian If glass panels suffer any type...

Page 46: ...46 NOTES S A M P L E ...

Page 47: ...ft 2 The Acucraft gas appliance must be subjected to normal use The gas appliances are designed to burn gas only Burning conventional fireplace fuels such as wood coal or any other solid fuel will cause damage to the gas appliance will produce excessive temperatures and will result in a fire hazard Limitations on Liability It is expressly agreed and understood that Acucrafts sole obligation and pu...

Page 48: ...Acucraft Fireplaces 19672 172nd Street Big Lake MN 55309 FIRE IS OUR PASSION www acucraft com 888 317 6499 S A M P L E ...

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