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3.5

 

Dustcollector safety 

a)

 

The Blastrac dust collector can 

only

 be used for 

dry cleaning.

  

b)

 

It should 

only

 be used for removing 

noncombustible/non-explosive dust or substances.

 

c)

 

The machine may 

not

 be used for 

pathogenic 

or

 carcinogenic 

or

 asbestos substances 

without 

additional safety measures. 

Always mind the local safety requirements. 

Contact your dealer for 

additional options. 

d)

 

Do not use the machine in the presence of dangerous atmospheres like flammable gasses or dusts. 

e)

 

The machine is designed for usage in conditions according to classification 

M.

 

f)

 

The dust hose must be undamaged and free of obstructions. It must be connected properly with hose 
clamps and industrial tape. 

g)

 

Do not point hose at people or animals.  

h)

 

Never use this machine for sucking water or liquids. 

i)

 

Acids, acetone or solvents can damage the machine. 

j)

 

Never use the machine without the filters in place! 

k)

 

Be sure that rotating valve motor is switched on. This will increase the life-time of the filter cartridges. 

l)

 

Never use the machine without big bags attached.  

m)

 

Regularly check the contents of the bigbag. Always wear a 

dust mask of at least class FFP3

 when 

changing the bigbag. Comply with the local waste treatment regulations considering the removed 
material. 

n)

 

Regularly use the air pistol and drain valve to remove water from the air tank. 

o)

 

When temporarily interrupting the work (1/2 hour – 1 hour), turn off the fan unit only. Pulse cleaning of 
the filter system will continue and will increase the life-time of the filter cartridges.  

p)

 

During a longer stand still of the dust collector, first switch off the fan unit. Let the pulse cleaning cycle 
run for +/-30 minutes. Switch off the compressor and Main-switch. Remove water from the pressure tank. 

q)

 

Always close off the inlet of the dust collector when running the pulse cleaning cycle! Failure to do so 
results in blown out dust, which can be hazardous to the health! 

r)

 

Close the sliding cover of the silencer when the machine is turned off. This prevents moisture, dust and 
other contaminants to enter the machine. 

s)

 

If dust leaves the filter unit instead of clean air, this is a sign that the filter cartridges are damaged or not 
fixed correctly inside the chamber. Do not proceed! Rectify immediately! 

t)

 

When a filter is leaking it has to be replaced. The compartment above the filters and silencer also have to 
be cleaned thoroughly. 

u)

 

Compartments that are not dust-tight must be opened with suitable tools and thoroughly cleaned. 

v)

 

Operators should observe all safety regulations appropriate to the materials being handled. 

w)

 

Make sure the machine is parked on a flat and horizontal surface before operation. 

x)

 

The machine must be braked by actuating the levers on the wheels with brakes.  

y)

 

Do not allow the operation of the machine while it is moving, during operation the machine must be 
braked. 

 
 
 

3.6 

Maintenance safety 

a)

 

Pull out the main plug and place it in sight, before starting inspections and repairing on the machine. The 
main switch can be locked in the “OFF” position by using a padlock and placing it through the main switch.   

b)

 

Wait for a standstill of all drives before any inspections, adjustments and/or  maintenance work is started. 

c)

 

Block the machine in a stable position before doing any maintenance work. 

d)

 

Failures due to inadequate or incorrect maintenance may generate very 

high repair costs

 and long 

standstill periods of the machine. 

Regular

 maintenance therefore is imperative. 

e)

 

Operational safety and service life of the machine depends, among other things, on proper maintenance. 

f)

 

Prevent premature wear by keeping the machine as dust free as possible. Clean the machine for this 
reason regularly with a dust collector and non-aggressive materials. Never use a high pressure water 
cleaner to clean the machine. 

g)

 

Do not use any 

aggressive

 cleaning materials! Use lint-free 

cleaning cloths

h)

 

It is advisable to stock all spare parts or wear parts that cannot be supplied quickly. As a rule, production 
standstill periods are more expensive than the cost for the corresponding spare part.  

i)

 

Use the air pistol to depressurize the air pressure tank before maintenance.  

j)

 

WARNING! Do not weld, flame cut or perform grinding works on or near the dust collector. Danger of fire 
or explosion exists! 

k)

 

To allow the user to carry out maintenance operations, the dust collector must be disassembled, cleaned 
and inspected as far as reasonably possible, without causing hazards for the maintenance staff or other 
people. 

Summary of Contents for EBE 900DC

Page 1: ...Original instructions in English language OPERATING INSTRUCTIONS EBE 900DC VERSION 1 4...

Page 2: ...s Repairs Cleaning Test on By Inspection before initial operation on __________________________________________ By __________________________________________ Date of initial operation ________________...

Page 3: ...kpoints of power supply 11 4 2 Checkpoints of the machine 11 4 3 Control box 12 5 Operation 12 5 1 Starting stopping the machine 12 5 2 Work with the machine 12 5 3 Interrupting work 13 5 4 Startup Pr...

Page 4: ...ning machines grinders and or scarifying machines The 900 DC can only be used for dry cleaning It should only be used for removing noncombustible non explosive dust or substances The 900 DC must not b...

Page 5: ...r pistol Use this pistol regular to remove water from the air tank 08 Safety valve 10 bar 03 Silencer with air flow pressure regulator 09 Vacuum gauge replace filters when indicating 20cm H2O 04 Fan u...

Page 6: ...Make sure that the dust being sucked up does not contain dangerous materials such as combustible or explosive dusts or substances carcinogenic or pathogenic substances In these cases additional safet...

Page 7: ...not wear loose clothing or jewellery including rings d Stay alert watch what you are doing and use common sense when operating the machine e Always seek professional medical attention immediately in...

Page 8: ...e filter cartridges are damaged or not fixed correctly inside the chamber Do not proceed Rectify immediately t When a filter is leaking it has to be replaced The compartment above the filters and sile...

Page 9: ...ot be slack when the machine is lifted from the ground g During hoisting make sure to be at a safe distance from the machine with the most optimal view on the machine and working environment h Never s...

Page 10: ...g the machine Name address and CE mark The machine type The net weight of the machine in kilogram The year of manufacture The serial number of the machine Email address Website Telephone fax number WA...

Page 11: ...e protective earth conductor in particular in order to ensure that all safety devices are functioning and to eliminate possible damage to electrical components 4 2 Checkpoints of machine Safety functi...

Page 12: ...on the compressor motor 5 Switch on the fan motor 4 wait for the fan to get at full speed Switch on the rotating valve motor 3 Carry out this actions in opposite sequence to stop the machine 5 2 Work...

Page 13: ...it up a fault has been detected and the system has shut down If the light Phase Incorrect is lit up the phases of the power connection are wrong If the light Control Voltage is lit up the power supply...

Page 14: ...secure it with the pull strap 4 Start the rotating valves 5 6 Silencer The silencer on top of the fan unit reduces the noise emission but can also be used to adjust the suction power of the machine Cl...

Page 15: ...e upper section of the filter unit Clean or replace the air filter of the compressor Clean or replace the filter inside the water separator Check the blades of the rotating valves Check the spider cou...

Page 16: ...s Provide adequate ventilation when working in a confided space Secure the maintenance area if necessary 6 1 When to change the filters When the Pressure Diff gauge is above 20 cm H2O the filters are...

Page 17: ...r can cause serious damage to the machine and is a health hazard Never expose the filter cartridges to moisture 6 2 Changing the filters Read chapter 3 Safety before changing the filters Operators sho...

Page 18: ...suction of contaminants in the clean parts and consequently the machine blows dirt backwards in the outer air When a filter was damaged has leaked or was mounted incorrect it has to be replaced The co...

Page 19: ...7 bar is not reached it is possible that either the filter of the water separator or the air filter of the compressor is dirty If inspection of the water separator and compressor shows no abnormalitie...

Page 20: ...g 31 Filter element 36 Louver This spitter type drain operates momentarily when a rapid change in air flow occurs or when the supply pressure is reduced The separated water will be drained in the Drai...

Page 21: ...lastrac Compressor oil Part nr E00498 Prior to draining off the oil the compressor unit should have operating temperature Check oil level 2 or 3 minutes after stopping The compressor is factory filled...

Page 22: ...t must be tightened by the adjusting nuts if the gland seals are leaking dust It is important that the pressing bush is not on an angle Tighten the nuts 180 and test the rotating valves for leaking du...

Page 23: ...the rotating valves by rotating the drive motor with drive motor plate for more than 180 see figure below 3 Pull out the main plug and remove the bolts and clamp strip of the rotating valve blade 4 P...

Page 24: ...drives have to be checked every 3 months 6 8 V belt mounting Reduce the distance between the driving motor and the bearing to release the tension of the V belt drive Carefully put the V belt in the gr...

Page 25: ...n of the V belt Change or refill the oil Bad or no filter cleaning Pressure too low Pulse timer PLC defective or wrong settings See above Contact Blastrac No suction power Dirty filter cartridges Fore...

Page 26: ...kg Weight Fan unit 500 kg Pressure adjusting compressor 6 7 bar Pressure differential filter surface MAX 50 150 mm WS 2 6 inch WG Noise level at 1 mtr distance Up to 83 dB A The electrical diagrams o...

Page 27: ...tal working period Identify additional safety measures to protect the operator from the effects of noise such as proper and regular maintenance of the machine and the accessories provision of proper e...

Page 28: ...info blastrac de WWW BLASTRAC DE BLASTRAC UKRAINE SALES SERVICE CENTRE Nezalezhnosti 14 of 21 07400 Brovary Tel 38 0 44 222 51 28 Fax 38 0 44 277 98 29 Email info blastrac com ua WWW BLASTRAC COM UA B...

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