Duerkopp Adler 530 Installation Instructions Manual Download Page 1

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530

CNC Knopfannähautomat

CNC Automat for Button Sewing

Bedienanleitung / Operating Instructions

Aufstellanleitung /

Installation Instructions

Serviceanleitung / Service Instructions

Postfach 17 03 51, D-33703 Bielefeld

Potsdamer Straße 190, D-33719 Bielefeld

T49 (0) 5 21/ 9 25-00

T49 (0) 5 21/ 9 25 24 35

www.duerkopp-adler.com

Ausgabe / Edition:

Änderungsindex

Teile-Nr./Part.-No.:

06/2008

Rev. index: 01.0

Printed in Federal Republic of Germany

0791 530001

Summary of Contents for 530

Page 1: ...structions Serviceanleitung Service Instructions Postfach 17 03 51 D 33703 Bielefeld Potsdamer Straße 190 D 33719 Bielefeld Telefon 49 0 5 21 9 25 00 Telefax 49 0 5 21 9 25 24 35 www duerkopp adler com 1 2 3 Ausgabe Edition Änderungsindex Teile Nr Part No 06 2008 Rev index 01 0 Printed in Federal Republic of Germany 0791 530001 ...

Page 2: ...verboten All rights reserved Property of Dürkopp Adler AG and copyrighted Reproduction or publication of the content in any manner even in extracts without prior written permission of Dürkopp Adler AG is prohibited Copyright Dürkopp Adler AG 2008 Übersicht Summary Bedienanleitung Aufstellanleitung Serviceanleitung Bauschaltplan 9890 510001 B Operating Instructions Installation Instructions Service...

Page 3: ... fabric waste Service maintenance inspection repair and or Transport The user also has to assure that only authorized personnel work on the machine The user is obliged to check the machine at least once per shift for apparent damages and to immediatly report any changes including the performance in service which impair the safety The user company must ensure that the machine is only operated in pe...

Page 4: ...ersons with appropriate training 7 For service or repair work on pneumatic systems disconnect the machine from the compressed air supply system max 7 10 bar Before disconnecting reduce the pressure of the maintenance unit Exceptions to this are only adjustments and functions checks made by appropriately trained technicians 8 Work on the electrical equipment must be carried out only by electricians...

Page 5: ...tomat 11 4 3 Mount the oil lines 12 4 4 Mount the control panel 12 4 5 Mount the covering cap 13 5 Connect the plug connections to the control box 5 1 Plug connections at the motor s multiple pin strip 14 5 2 Plug connections at the multiple pin strip 15 fold 15 5 3 Cable laying 16 6 Change sewing feet and fabric support plate 17 7 Fit eye protection 18 8 Oil lubrication 8 1 Fill up oil 19 8 2 Oil...

Page 6: ...1 3 9 8 7 6 2 5 4 ...

Page 7: ...trol panel 5 Main switch 6 DAC control Dürkopp Adler accessories with 3 Thread reel holder Protection cover not shown 8 Stand optional 7 Pedal and bars optional 4 Table top optional 9 Drawer optional 2 General notes and transport securing devices ATTENTION The button sewing automat must only be installed by trained specialist staff Transport securing devices If you have bought an assembled button ...

Page 8: ...Punch marks from the underside 8 x Screwed nut 4 x from the underside M6 x 20 observe DIN 7965 4 ...

Page 9: ...capacity and strength 3 2 Mount the stand parts Mount the individual parts of the stand as shown in the illustration Set the adjusting screw 3 to ensure the stability of the stand All four feet of the stand must touch the floor Screw pedal 2 on the stand strut 1 Align pedal laterally Shift the pedal sideways so that it is positioned centrally to the oil pan The stand strut is provided with slotted...

Page 10: ...ght to the left of the lead through 1 Put the access line 4 in the cable duct Fasten the access line 4 by means of strain relief 3 Place the control box 7 on the underside of the table top and position it in such a way that the side with the 4 sockets points to the left towards the thread reel holder Screw the control box with four screws on the punch marked spot at the underside of the table top ...

Page 11: ...2 in the knob Remove the cover 3 from the main switch For this purpose unlock the locking bar in drill hole 4 with a screwdriver Run the cable from the control box into the cable duct Insert the cable in the main switch Connect the cable cores of the control box to the screws T1 and T2 Connect the protective conductor of the control box in the main switch Put the cover on the line switch again Put...

Page 12: ...Hook the ball mugs of the pedal bars 6 in at the pedal and at the reference value transmitter 5 Screw the potential compensation cable 2 on the fixing link 1 Screw the potential compensation cable 2 of the reference value transmitter and the potential compensation cable 4 of the sewing automat tight on the control box by means of screw 3 8 1 2 3 6 5 4 ...

Page 13: ... mm measured up to the top edge of the table top Loosen screws 1 at both legs of the stand In order to prevent twisting pull out or push in the table top equally on both sides The scales 10 at the exterior surfaces of the legs serve as adjusting aid Tighten both screws 1 9 2 1 2 ...

Page 14: ...ht through the two through bore fits 2 with two wood screws Insert thread reel holder 1 in the drill hole of the table top and screw tight with nuts and washers Mount and align the thread reel arms and the thread guides The thread reel arms and thread guides must be positioned exactly one above the other 10 2 3 1 ...

Page 15: ...on the left and on the right with the fixtures 5 and 8 For this purpose screw the fixtures 5 and 8 tight with the screws 9 the sheets 11 and the counternuts 10 Insert the machine head support 6 in the drill hole of the table top Tilt the button sewing automat sideways Run the connecting cables 2 under the table top through the opening 3 Tilt the button sewing automat back 2 11 8 7 6 5 8 4 3 2 1 10...

Page 16: ... be completely surrounded by the felt 4 4 Mount the control panel Screw the control panel 4 on the button sewing automat with angle bracket 3 Lay rubber washers between the mounting angle of the control panel and the cast housing Run the connecting cable 2 under the table top through oil pan 1 12 10 9 8 4 3 2 1 ...

Page 17: ...vering cap 9 on the retaining spring 10 from above Lay the cable of the control panel in the gap 1 of the covering cap before Screw the covering cap on the button sewing automat with two screws through the drill holes 6 and 8 13 2 9 8 6 10 1 ...

Page 18: ...at the motor s multiple pin strip Connect the plug connections of the button sewing automat as follows Plug connection 1 è sewing motor plug four pole Plug connection 2 è step motor for the X drive five pole Plug connection 3 è step motor for the Y drive five pole 14 1 2 3 ...

Page 19: ...g light barrier sensor to plug connection 1 REF signals Note The 8 pole plug is encoded Plug magnets to plug connection 5 PWM Note The 8 pole plug is encoded Plug encoder signal sewing motor to plug connection 2 encoder sewing motor Plug control panel to plug connection 3 control panel Plug operating elements pedal switch via adapter 6 to plug connection 4 I O 1 8 2 15 5 6 1 2 3 4 ...

Page 20: ...le the cables leading from the head through the opening in the table top to either the multiple pin strip 15 fold at the control box and to the cable duct must be long enough For this purpose the cables must be laid to form an arc 2 with the help of cable ties 16 2 ...

Page 21: ...nscrew the screws 3 and lift off the entire button clamp 4 Unscrew the screws 5 and lift off sewing feet 6 Put the new sewing feet in place and fix them with the screws 5 The sewing feet must still be manoeuvrable Reset the button clamp 4 and fix it with with the screws 3 Change the fabric support plate Unscrew the screw 1 Change the fabric support plate 2 Put screw 1 back into place and fix it 2 ...

Page 22: ...rotection Caution Danger of injury The button sewing automat must not be operated without eye protection Screw eye protection 1 on the button sewing automat 4 with fixing bracket 2 and the two screws 3 18 1 2 4 3 ...

Page 23: ...y with lubricating oil DA 10 or an equivalent oil with the following specification Viscosity at 40 C 10 mm2 s Ignition point 150 C DA 10 can be bought at the sales points of DÜRKOPP ADLER AG under the following parts numbers 250 ml Container 9047 000011 1 Litre Container 9047 000012 2 Litre Container 9047 000013 5 Litre Container 9047 000014 8 1 Fill up oil Oil reservoir for lubricating the button...

Page 24: ...r a longer stop the wicks and the felt parts 1 and 2 have to be soaked with some oil Tilt the button sewing automat sidewards Soak felt 1 with some oil Tilt back the button sewing automat Screw off cover of winder Give a drop of oil on felt 2 Place on cover of winder and screw tight 20 1 2 ...

Page 25: ... and the connecting rod have to be oiled Caution Danger of injury Switch off main switch Oil button sewing automat only when switched off 9 Putting into operation 9 1 Standard delivery The button sewing automat is delivered with a standard clamping foot ATTENTION Risk of breakage If the standard clamping foot is changed the corresponding clamping foot number has to be entered 2 21 1 2 ...

Page 26: ...ther functions If the test software gets damaged during the loading process it is no longer possible to load a software using a dongle In such a case use a PC with a loader cable The detailed procedure for this is described at the homepage of Dürkopp Adler AG www duerkopp adler com among the section of Download Area and Software The version of the software to used depends on the serial number of c...

Page 27: ...tures Switch on the main switch The Software will be loaded The loading process takes less than 60 seconds Important During the loading process do not remove the dongle and do not switch off the machine you will damage the software The machine proceeds with a warm start after the software is loaded The following screen appears 23 2 INFORMATION ...

Page 28: ...n The adjustment of the control is described in the operating instructions chapter 8 Operating the control 530 Before switching on the button sewing automat for the first time the number of the installed clamping foot must be entered first Plug in mains plug Switch on main switch The control is initialized The following menu appears Press the OK key Enter the corresponding number of the clamping f...

Page 29: ... Chapter Optional Equipment The machine is now ready for use 9 2 3 Dongle Update via the Internet Dongles can be updated with programs available from the Dürkopp Adler homepage Please open our homepage www duerkopp adler com where you will find the relevant programs in the Download section Prerequisite is our auxiliary download software Dongle Copy which is available in the same section together w...

Page 30: ...ee operating instructions chapter 7 6 Switch on main switch The control is initialized Choose workpiece to be processed Make sewing test at low speed first and then at a continuously increasing speed Check whether the bartack pattern corresponds to the required demands If the requirements are not met change thread tensions see operating instructions chapters 7 2 and 7 7 Possibly the adjustments in...

Page 31: ...ble for the button sewing automat 530 Clamp sewing light to table top 2 Mount the socket adapter kit 5 Order No 9870 001021 Connect the wires to the terminal L1 and L2 of the power switch see also cahpter 3 4 Connect the safety earth connection to the power switch Insert the plug to the socket 4 under the table top 27 2 1 4 3 5 ...

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