Blastrac BS 180 Instruction Manual Download

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BLASTRAC

BS 180

HEAVY DUTY HYDRAULIC

SELF-PROPELLED STRIPPER

INSTRUCTION MANUAL

Read Manual Before Operating Machine

13201 S

ANTA

• O

KLAHOMA

ITY

, OK 73114• U.S.A.

HONE

: 800-256-3440

Summary of Contents for BS 180

Page 1: ...BLASTRAC BS 180 HEAVY DUTY HYDRAULIC SELF PROPELLED STRIPPER INSTRUCTION MANUAL Read Manual Before Operating Machine 13201 SANTA FE OKLAHOMA CITY OK 73114 U S A PHONE 800 256 3440...

Page 2: ...peration 13 15 A Machine Start up Procedure 13 B Maintenance 13 14 C Removal Tips 15 Angle Attachments 16 A Mounting Angle Attachments 16 Blades 17 24 A Blade Setting 17 18 B Carbide Shank Setting 18...

Page 3: ...Assembly Parts 37 D Pump Drive Assembly Parts 37 E Eccentric Assembly Parts 37 F Body Parts 38 G Bottom Cover Parts 38 H Axle Assembly Parts 39 I Wheel Parts 39 J Internal Handle Parts 40 K Handle Par...

Page 4: ...o cool off PRESSURE Our system runs at or below 1 200 psi Never look for a leak when unit is under pressure Using your hand could cause serious injury A few common ways to encounter hydraulic fluid un...

Page 5: ...posed to the proper conditions including many fire resistant hydraulic fluids Leaking pressurized hydraulic fluids may develop a mist or fine spray that can flash or explode upon contact with a cause...

Page 6: ...extension cord Operator should be aware of who is around them and their proximity 8 PROTECT OTHERS IN THE WORK AREA Provide barriers or shields as needed to protect others from debris and machine oper...

Page 7: ...g blades accessories or performing recommended maintenance or when not in use 22 MAINTAIN EQUIPMENT CAREFULLY Keep handles dry clean and free from oil and grease Keep cutting edges sharp and clean Fol...

Page 8: ...re A If the tool should electrically malfunction or break down grounding provides a low resistance path to carry electricity away from the user reducing the risk of electric shock The grounding prong...

Page 9: ...If you are using an extension cord outdoors make sure it is marked with the suffix W A W in Canada to indicate that it is acceptable for outdoor use Be sure your extension cord is properly wired and i...

Page 10: ...h 13 Height 41 Weight machine only 318 lbs w o weights 515 lbs w weights Speed 30 feet per minute MOTOR INFORMATION RPM 1725 1424 Volts 115 230 HP 1 Amps Full Load 13 Continuous Duty Additional Side W...

Page 11: ...ine so pin is vertical See Figure C Pull up on end of pin to release Slide pin out Repeat on second wheel Note Keeping axle pin facing straight up will make re engaging easier RE ENGAGING WHEELS Line...

Page 12: ...ontact See Figure C Position machine at back of ramp See Figure A Engage power switch and drive onto vehicle Figure A WARNING Keep hands and feet out from under machine WARNING Make sure ramp is secur...

Page 13: ...ne under power and driving the on or off Ramp is designed to work from a van height Easy for most loads up to 26 or 19 angle Somewhat difficult for large loads up to 32 or a 23 angle Not recommended f...

Page 14: ...r voltage specified in the machine s name plate 5 Always keep guards in place 6 Do not operate around water or wet conditions without use of GFI on cord 7 Use properly grounded cord and receptacle 8 U...

Page 15: ...ch step is covered in detail in the following section Always turn off and unplug electrical source before servicing Place equipment and components in a safe or neutral position Remove access panels if...

Page 16: ...correct cutting head blade size blade angle speed and added weight to the machine to make the material removal as easy as possible For every material being removed there is an optimum blade width thic...

Page 17: ...s injury Insert desired cutting head or carbide shank into the angle attachment Secure with Retainer Cap See Figure B Disconnect machine from power source Tilt machine back Securely block machine up S...

Page 18: ...lade is up or concrete Bevel down for wood or soft sub floors Blades get inserted into a cutting head Typically the cutting head size it the same size as the blade If the blade is wider than the cutti...

Page 19: ...shank in contact with the floor Grease may need to be applied to the shaft of the shank to allow easy movement Self scoring blades eliminate the need for pre scoring material See Figure A They are av...

Page 20: ...he cutting head center blade to head If blade is smaller than the cutting head first pass blade should be mounted in center of the cutting head Use supplied extended wrench or a socket wrench with at...

Page 21: ...e will not be truly sharp until all back bevel is gone Note Thinner blades are easier to sharpen but they also break easier Figure A Blades are sharp Use extreme caution Have plenty of sharp blades on...

Page 22: ...ING HEADS Unique swivel cutting head assemblies Swivel head allows blade to stay in contact with the floor Razor Blade Head RBH is designed to hold Razor Blade ANGLE ATTACHMENTS Angle attachments angl...

Page 23: ...06 6293 3 x 14 Extra Heavy Duty Blade 187 06 7050 200 3 x 6 Premium High Tempered Blade 062 06 7050 201 3 x 8 Premium High Tempered Blade 062 06 7050 202 3 x 10 Premium High Tempered Blade 062 06 7050...

Page 24: ...s machine easier to control and blades stay sharper longer Blades up to 16 wide can be used Normally 12 to 14 blades are used on direct glued carpet secondary backed unitary double glued vinyl foam ur...

Page 25: ...nce of machine True Parkay flooring scoring is not necessary It will come up in small pieces Figure B Figure A CAUTION Beware of expansion joints and floor mounted receptacles or other obstacles in th...

Page 26: ...s 318 lbs WHEEL CLEANER ADJUSTMENT Unplug machine Loosen wheel cleaner with 9 16 wrench See Figure B Slide cleaner up to face of wheel until it touches but DOES NOT dig into wheel surface Retighten fi...

Page 27: ...valve block cover See Figure B To change fluid remove Filler Port Cap Remove drain plug from side of machine See Figure C A container approximately two gallons in size will be needed to drain fluid i...

Page 28: ...ONTROL Speed control knob can be adjusted while machine is running Turning speed control knob counter clockwise will make machine run faster See Figure A Turning speed control knob clockwise will make...

Page 29: ...placed by National or its service agent or a similar qualified person in order to avoid a hazard ON OFF SWITCH WIRE DIAGRAM 2 power wires go to copper spades 2 other wires go to other spades CARTRIDGE...

Page 30: ...wheel pins Make sure they are in the wheels 3 Check belt Remove front cover plate 06 6280 145 and inspect IF MOTOR SHUTS OFF OR WILL NOT START 1 Push reset button located on electric box on motor See...

Page 31: ...Note Number in parenthesis is the amount needed on each machine Parts are sold individually therefore order the number of parts needed...

Page 32: ...R GASKET ONLY NOT SHOWN 06 6280 152 4 MOTOR JUNCTION BOX GASKET NOT SHOWN 06 6280 153R RIGHT UPPER MAIN BODY 06 6280 155L LEFT UPPER MAIN BODY 06 6280 162E DRAIN PLUG OIL LEVEL PLUG 06 6280 168 POWER...

Page 33: ...6 6280HD 167D HANDLE CAP 06 6280HD 180 LOWER MOTOR HOSE 06 6280HD 181 PUMP HOSE 06 6280HD 182 UPPER MOTOR HOSE 06 6280HD 183 PUMP HOSE TO BLOCK HOSE 06 6280HD 200 MOTOR JUNCTION BOX 06 6280HD 150 VALV...

Page 34: ...BOLT 06 73228 3 8 16 X 8 EYE BOLT 2 06 73248 3 8 16 X 1 12 WIZLOCK BOLT 2 06 73260 3 8 90 CABLE CONNECTOR 06 73270 3 8 X 3 PIN 06 73304 5 16 WAVY WASHER 2 06 73306 5 16 18 X 1 2 HEXHEAD BOLT 2 06 733...

Page 35: ...SCORING BLADE 06 6277 BU 3 X 12 SELF SCORING BLADE 06 6278 BU 3 X 14 SELF SCORING BLADE 06 6270 1 1 2 X 3 EXTRA HEAVY DUTY BLADE 06 6271 3 X 6 EXTRA HEAVY DUTY BLADE 06 6273 3 X 11 EXTRA HEAVY DUTY B...

Page 36: ...NING FLUID LEAK LABEL 06 L95G FLUID LEVEL LABEL 06 L95H CAUTION DO NOT RUN LABEL 06 L95J 110 VOLT LABEL NOT SHOWN 06 L95K RAMP LABEL 2 06 L141 MADE IN USA LABEL 06 170D STOCK NUMBER LABEL 06 L186 ON O...

Page 37: ...6A Add On Front Counterweight 06 6280HD 165 Wheel Cleaner 06 73019 1 4 20 x 3 4 Hexhead Bolt 4 241 73219 146A 73203 146 EXTERNAL PARTS 230 73019 165 PART DESCRIPTION 06 73203 3 8 Flat Washer 6 06 7321...

Page 38: ...entric Hole 06 6280 133 Cutting Head Vibration Isolator 5 06 6280HD 108 Pump Drive Belt PART DESCRIPTION 06 73201 3 8 16 x 1Hexhead Bolt Grade 5 4 06 73204 3 8 Split Washer 4 06 73211 3 8 16 Wizlock N...

Page 39: ...73003 1 4 20 x 5 8 Button Head Screw 06 73215 3 8 External Lock Washer 06 73218 3 8 24 x 3 4 Hexhead Bolt Grade 5 PART DESCRIPTION 06 6280 116A Pump Shaft Splined 06 6280 1152A Pump Shaft Snap Ring 0...

Page 40: ...6280HD 139 Rear Cover 06 73222 3 8 16 x 1 Wizlock Bolt Tank 4 06 73260 3 8 90 Cable Connector 06 73311 5 16 18 x 1 Socket Head Cap Screw 4 06 73318 5 16 18 x 5 8 Wizlock Bolt Rear Cover 2 06 73402 1 2...

Page 41: ...18 x 7 8 Socket Head Cap Screw Right Grade 5 2 06 73311 5 16 18 x 1 Socket Head Cap Screw Left Grade 5 2 105 R 105A 71128 73012 104 102 104A 103 102 71128 73010 73311 73310 WHEEL PARTS 111 73270 7320...

Page 42: ...0 Hex Nut 06 73016 1 4 20 x 5 8 Hexhead Bolt 4 06 73018 1 4 20 x 3 Hexhead Bolt 3 06 74402 10 32 x 3 8 Set Screw PART DESCRIPTION 06 6280 168 Power Cord 06 6280 170 Handle Bar 2 06 6280 170A Handle Ba...

Page 43: ...Hose 06 6280HD 182 Upper Motor Hose 06 6280HD 183 Pump Hose to Block Hose PART DESCRIPTION 06 6280 7 Tank Mounted Strainer 06 6280 161B Filler Cap Vent Plug Only 06 6280 162E Drain Plug Oil Level Plu...

Page 44: ...n 06 6280 152 3 Motor Junction Box Cover Gasket Only Not Shown 06 6280 152 4 Motor Junction Box Gasket Not Shown PART DESCRIPTION 06 6280HD 200 Motor Junction Box 06 6280HD 201 Thermo Overload Switch...

Page 45: ...Bolt 2 06 73405 1 2 20 Star Washer 4 06 73418 1 2 20 x 1 Hexhead Bolt 4 73405 73418 145 71141 73222 1 PART DESCRIPTION 06 6280 206 Forward Reverse Switch 2 06 6280 206B Switch Cap 2 06 6280 207 On Of...

Page 46: ...uction Hose 06 6280 221 Hydraulic Motor Connector 2 06 6280 223 Hydraulic Motor Shaft Key 06 6280 224 Hydraulic Motor Sprocket PART DESCRIPTION 06 6280 225 Hydraulic Motor Spacer 06 6280 226 Hydraulic...

Page 47: ...Control Label 06 L95F Warning Fluid Leak Label 06 L95G Fluid Level Label 06 L95J 110 Volt Label Not Shown 06 L95K Ramp Label 2 PART DESCRIPTION 06 L186 On Off Switch Label 06 L187 Remove Counterweigh...

Page 48: ...DESCRIPTION L37 Caution Sharp Blade Label 2 L49 Power Cord Label L95H Caution Do Not Run Label L141 Made In USA Label PART DESCRIPTION L170D Stock Number Label 2 L190 Blade Setting Label L223 Patent N...

Page 49: ...BITS 06 7280 4 Retainer Cap Assembly 06 7281 2 2 Carbide Bit 06 7281 4 4 Carbide Bit 06 7281 6 6 Carbide Bit 14 6 10 06 7280 CUTTING HEADS 06 7280 4 Retainer Cap Assembly 06 7280 6 6 Cutting Head 06...

Page 50: ...Page 48 110 VOLT WIRING DIAGRAM 110 VOLT 60 HZ...

Page 51: ...S180 HYDRAULIC LINE LAYOUT HYDRAULIC MOTOR HYD PUMP HYDRAULIC VALVE B A A B T P FLUID TANK TO TOP OF TANK 6280 HYDRAULIC LINE LAYOUT BLEED SUCTION NEGATIVE PRESS POSITIVE PRESSURE FWD PRESS FLOW REV P...

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Page 58: ...ole and exclusive warranties granted by Blastrac and shall be the sole and exclusive remedy available to the purchaser Correction of defects in the manner and for the period of time described herein s...

Page 59: ...Check One Repair Do you wish to be contacted before repairing Yes No Return Contact Blastrac if a loaner is needed Return Authorization Number Date Customer Number Purchased From required contact Blas...

Page 60: ...raper Blade 50 pkg 045 06 6255 BU 4 x 6 Self Scoring Blade 062 06 6257 BU 3 x 9 Self Scoring Blade 062 06 6258 BU 3 x 12 Self Scoring Blade 062 06 6259 BU 3 x 14 Self Scoring Blade 062 06 6276 BU 3 x...

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Blastrac BS 180, Instruction Manual

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