Blastrac BMG-555 Original Operating Instructions Download Page 8

 

 

 

h)

 

Do not use any 

aggressive

 cleaning materials! Use lint-free 

cleaning cloths

i)

 

For the electrical parts, use a tool that is insulated against voltages.  

 

3.6

 

Safety regarding dustcollectors 

a)

 

Always use a Blastrac dust cleaner to ensure a dust-free operation of the machine and clean air at the 
workspace. Also the airflow helps to cool the machine and prevents overheating. 

b)

 

Read the operating instructions of the dust collector before using it. 

c)

 

The dust container/bag of the dustcollector must be emptied regularly. Comply with the local waste 
treatment regulations considering the removed material. 

d)

 

The dust hose must be connected properly with a hose clamp and industrial tape. 

e)

 

The dust hose must be undamaged and free of obstructions. 

f)

 

Always switch on the dust collector first! 

 

3.7 

Grinding safety 

a)

 

The machine contains rotating parts, which are protected with a sliding cover. Always leave the diamond 
disc on the floor while the motor is turning. 

b)

 

The flexible coupling can become worn out with use, because of this there can be higher vibrations than 
normal. Check for this reason the flexible coupling for deformation and damage before every use. 

c)

 

Do not let the machine rest on the diamond disc or coupling when it is not in use, this will cause 
deformation to the flexible coupling.  

d)

 

Make sure the brush seals are in good condition, this to avoid dust. 

e)

 

Make sure the diamond disc is not damaged or worn out. 

f)

 

Always pull out the main plug before u start changing the wings or disks. 

g)

 

When mounting or removing a diamond disc; lay down the machine so it is lying on the handle. Make sure 
the machine will not fall back down. A second person can hold the handle down to make sure it will not 
fall back down. 

h)

 

For changing the disks/wings u should wear Personal Protective Equipment like a dust mask, safety 
goggles, gloves, protective shoes, and close fitting protective clothing.  
Use the vacuum cleaner to prevent excessive dust.  

i)

 

Caution!

 The grinding disks / wings will heat up during grinding, don’t risk getting burned, always wear 

protective gloves when handling them. 

j)

 

The machine contains rotating parts; because of this never pull the machine backwards with a 
turning motor.  

k)

 

Be careful with the machine and pull or let down the machine slowly, big shocks can damage the electrical 
parts. 

l)

 

Make sure the floating shroud is in transport mode when you transport the machine. 

m)

 

Clean the brush-sealing directly after wet grinding. It will be very hard to clean the brush-sealing when 
the dust-water mixture has dried up and hardened.  

n)

 

Be careful

, the workfloor can get slippery when grinding wet. 

o)

 

Keep all electrical cables and connections away from water. 

 
 

3.8 

Transport safety 

a)

 

Be aware of your surroundings and machine operating level. Do not side hill, do not run on steep incline, 
this could cause machine to tip over. 

b)

 

The weight of the BMG-555 is 298 / 282 kg. Use a crane or lift when transporting the machine, use the 
lifting eyes of the machine.  

c)

 

Before every use check the lifting eyes/lugs and welds for: deformation, damages, cracks,  corrosion and 
wear. 

d)

 

Only lift the machine as shown in the picture below. 

e)

 

When lifting the machine from the ground, always use the lowest lifting speed. The cables must first be 
tensioned at this speed; they must not be slack when the machine is lifted from the ground. 

f)

 

During hoisting make sure to be at a safe distance from the machine with the most optimal view on the 
machine and working environment. 

g)

 

Never stand directly below the machine. 

h)

 

When transporting the machine do so in such a manner that damage due to the effects of the use of force 
or incorrect loading and unloading is avoided. 

i)

 

The lifting eyes can also be used to fasten the machine on a pallet or during transport.  

Summary of Contents for BMG-555

Page 1: ...Original OPERATING INSTRUCTIONS BMG 555 VERSION 1 2...

Page 2: ...MG 555 Serial number XXXXXX satisfies the conditions set out in the Machine Directive 2006 42 EC Low voltage directive 2006 95 EC EMC directive 2004 108 EC Where appropriate are in conformity with the...

Page 3: ...s on the machine 10 4 Initial operation 11 4 1 Checkpoints of electrical safety 11 4 2 Checkpoints of machine safety 11 4 3 Manual moving of the machine 11 Diamag 11 4 4 Changing the wings 12 4 5 Befo...

Page 4: ...erience and knowledge Blastrac BV offers a course on the use of the machine in order to make the operating and maintenance personnel familiar with all elements of the machine 2 Machine description The...

Page 5: ...pieces 60 80 BG707314 Wing green box 9 pieces 120 150 BG707321 Wing blue box 9 pieces 18 20 BG707322 Wing blue box 9 pieces 30 40 BG200997 1 set Wing PCD split BG200999 1 set Wing PCD 2 x E07459 Cutte...

Page 6: ...rs for the machine m Never stay in the rain with the machine n Check if there are any obstacles that can snag the cables when the machine is moving o Remove reinforcing steel or other objects protrudi...

Page 7: ...ty devices on the machine e The machine specially the handle grips must be free of fats oils and has to be dry f If the length of the brushes is due to wear less than 5mm or they are extremely deforme...

Page 8: ...onal Protective Equipment like a dust mask safety goggles gloves protective shoes and close fitting protective clothing Use the vacuum cleaner to prevent excessive dust i Caution The grinding disks wi...

Page 9: ...chine o Make sure the electrical cable and dust hose are disconnected p Store the cleaned and dry machine in a humid free room Protect the electrical motor from moisture heat dust and shocks q Never u...

Page 10: ...ne Wear protecting gloves Safety shoes obliged Consult the manual before operating the machine Danger disconnect electrical supply before working on this equipment Personnel must tie back long hair an...

Page 11: ...o electrical components 4 2 Checkpoints of machine Safety functions and operating functions must work correct Check the diamond wings for damages and or wear Check all screws and other fasteners for t...

Page 12: ...on t risk burning your hands Wear protective gloves Make sure all moving parts of the machine have come to a complete standstill before changing the wings Pull out the mains plug before you start Alwa...

Page 13: ...k wedges or thick wooden beams This can cause the machine to fall back down Use the vacuum cleaner to remove excessive dust A tool spatula screwdriver makes it easier to release the plate off the velc...

Page 14: ...he diamond wings one by one on the Diamag plates 4 5 Before start up Before start up the operating personnel must be familiar with the safety regulations given in this manual Put the grinding machine...

Page 15: ...power supply to the connector 1 Stand behind the machine and hold the handle tight Fasten the cord of the deadman switch 2 on to your arm or fasten it on to your clothing Check the fault light 3 on th...

Page 16: ...if necessary the speed of the machine with the speed regulation button 5 5 4 Turning the machine off Push the red emergency button 4 on the electrical box Wait until the machine stops rotating Pull ou...

Page 17: ...ic motors for dirt and other contaminants Check the conditions of the wings discs Weekly Check the buffers of the diamond plates Every 3 months Clean the complete machine with a damp cloth Annually Fu...

Page 18: ...diamond plate has too much space tighten the bolts 1 or replace the buffers 2 There is also the possibility to add double buffers to have a more rigid grinding head Check service manual for more infor...

Page 19: ...nding tool for the application Replace the worn parts Replace the grinding tools with appropriate grinding tools for the surface to be treated Motor does not switch on Missed phase Defective Component...

Page 20: ...during which the machine is switched off or even running but not actually in use This may significantly decrease the exposure level over the total working period Ear protection is recommended with the...

Page 21: ...gton Sheffield South Yorkshire GB S25 3QY England Tel 0044 1909 56 91 18 Fax 0044 1909 56 75 70 Info blastrac co uk Blastrac Germany Richard Byrd Stra e 15 D 50829 K ln Ossendorf Tel 0049 221 70 90 32...

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