Blastrac BMG-555 Original Operating Instructions Download Page 7

 

 

 

l)

 

Do not abuse the cord. Never use the cord for carrying, pulling or unplugging the machine. Keep cord 
away from heat, oil, sharp edges or moving parts. Damaged or entangled cords increase the risk of 
electric shock. 

m)

 

The main power switch on the machine must be in the “Off” position before connecting to the power 
supply. (Only if there is a main switch present on the electrobox.) 

n)

 

Be careful with water on the treated surface. Electrical cables must not come into contact with water. 

o)

 

During a long standstill of the machine, pull out the main plug. 

p)

 

If the machine is to be operated using power from a generator, the generator must be operated in 
accordance with the current legal regulations and directives in force. (this applies to the protective earth 
conductor in particular) in order to ensure that all safety devices are functioning and to eliminate possible 
damage to electrical components. 

3.3

 

Personal safety 

a)

 

Always wear Personal Protective Equipment while working with the machine. 

-Dust mask class FFP2 or higher 
-Ear protection 
-Safety glasses with lateral protection 
-Protecting gloves 
-Safety shoes 

b)

 

Dress properly. Do not wear loose clothing or jewellery. Keep your hair, clothing and gloves away from 
moving parts. 

c)

 

Stay alert, watch what you are doing and use common sense when operating the machine. 

d)

 

The cord of the deadman switch key should always be fastened on your arm or on to your clothing. 

e)

 

Pull out the key of the deadman switch before any inspections, adjustments and/or  maintenance work is 
started. 

f)

 

Always seek professional medical attention immediately in case of injury. 

g)

 

All persons surrounding the machine should wear Personal Protective Equipment. 

3.4

 

Machine safety general 

a)

 

Safety functions and operating functions must work correct. 

b)

 

No loose bolts and nuts permitted. 

c)

 

Never operate machine without the guards and/or safety devices in place. 

d)

 

Never change anything on the safety devices on the machine! 

e)

 

The machine, specially the handle grips must be free of fats/oils and has to be dry. 

f)

 

If the length of the brushes is, due to wear, less than 5mm or they are extremely deformed, the brushes 
have to be replaced. Check the Service Manual for the order numbers. 

g)

 

All repair work has to be done by qualified Blastrac personnel, this guarantees a safe and reliable 
machine.

  

h)

 

Always use original Blastrac spare parts, grinding discs, grinding wings and polishing pads.

 This 

will ensure the best performance. Only original parts meet the factory specifications and quality.   
Otherwise Blastrac BV cannot guarantee the safety of the machine. 
The part numbers can be found in the Service Manual.  

i)

 

If 

safety-critical changes

 occur to the machine or its working method, the machine must be 

shut down 

immediately

! The cause of the fault must be established, and rectified. 

j)

 

In the event of 

operational malfunctions

 the machine must be 

shut down immediately

 and secured! 

k)

 

Do not use the unit when it is damaged. 

l)

 

Do not 

open

 or

 remove protective guards

 while driving gears are running. 

 

3.5

 

Maintenance safety 

a)

 

Pull out the main plug before starting inspections and repairing on the machine. 

b)

 

Wait for standstill of all drives before any inspections, adjustments and/or  maintenance work is started. 

c)

 

Block the machine in stable position before doing any maintenance work. 

d)

 

Failures due to inadequate or incorrect maintenance may generate very 

high repair costs

 and long 

standstill periods of the machine. 

Regular

 maintenance therefore is imperative. 

e)

 

Operational safety and service life of the machine depends, among other things, on proper maintenance. 

f)

 

Prevent premature wear by keeping the machine as dust free as possible. Clean the machine for this 
reason regularly with a dust collector and non-aggressive materials, especially the upper drive. Never use 
a high pressure water cleaner to clean the machine. 

g)

 

It is advisable to stock all spare parts or wear parts that cannot be supplied quickly. As a rule, production 
standstill periods are more expensive than the cost for the corresponding spare part. 

Summary of Contents for BMG-555

Page 1: ...Original OPERATING INSTRUCTIONS BMG 555 VERSION 1 2...

Page 2: ...MG 555 Serial number XXXXXX satisfies the conditions set out in the Machine Directive 2006 42 EC Low voltage directive 2006 95 EC EMC directive 2004 108 EC Where appropriate are in conformity with the...

Page 3: ...s on the machine 10 4 Initial operation 11 4 1 Checkpoints of electrical safety 11 4 2 Checkpoints of machine safety 11 4 3 Manual moving of the machine 11 Diamag 11 4 4 Changing the wings 12 4 5 Befo...

Page 4: ...erience and knowledge Blastrac BV offers a course on the use of the machine in order to make the operating and maintenance personnel familiar with all elements of the machine 2 Machine description The...

Page 5: ...pieces 60 80 BG707314 Wing green box 9 pieces 120 150 BG707321 Wing blue box 9 pieces 18 20 BG707322 Wing blue box 9 pieces 30 40 BG200997 1 set Wing PCD split BG200999 1 set Wing PCD 2 x E07459 Cutte...

Page 6: ...rs for the machine m Never stay in the rain with the machine n Check if there are any obstacles that can snag the cables when the machine is moving o Remove reinforcing steel or other objects protrudi...

Page 7: ...ty devices on the machine e The machine specially the handle grips must be free of fats oils and has to be dry f If the length of the brushes is due to wear less than 5mm or they are extremely deforme...

Page 8: ...onal Protective Equipment like a dust mask safety goggles gloves protective shoes and close fitting protective clothing Use the vacuum cleaner to prevent excessive dust i Caution The grinding disks wi...

Page 9: ...chine o Make sure the electrical cable and dust hose are disconnected p Store the cleaned and dry machine in a humid free room Protect the electrical motor from moisture heat dust and shocks q Never u...

Page 10: ...ne Wear protecting gloves Safety shoes obliged Consult the manual before operating the machine Danger disconnect electrical supply before working on this equipment Personnel must tie back long hair an...

Page 11: ...o electrical components 4 2 Checkpoints of machine Safety functions and operating functions must work correct Check the diamond wings for damages and or wear Check all screws and other fasteners for t...

Page 12: ...on t risk burning your hands Wear protective gloves Make sure all moving parts of the machine have come to a complete standstill before changing the wings Pull out the mains plug before you start Alwa...

Page 13: ...k wedges or thick wooden beams This can cause the machine to fall back down Use the vacuum cleaner to remove excessive dust A tool spatula screwdriver makes it easier to release the plate off the velc...

Page 14: ...he diamond wings one by one on the Diamag plates 4 5 Before start up Before start up the operating personnel must be familiar with the safety regulations given in this manual Put the grinding machine...

Page 15: ...power supply to the connector 1 Stand behind the machine and hold the handle tight Fasten the cord of the deadman switch 2 on to your arm or fasten it on to your clothing Check the fault light 3 on th...

Page 16: ...if necessary the speed of the machine with the speed regulation button 5 5 4 Turning the machine off Push the red emergency button 4 on the electrical box Wait until the machine stops rotating Pull ou...

Page 17: ...ic motors for dirt and other contaminants Check the conditions of the wings discs Weekly Check the buffers of the diamond plates Every 3 months Clean the complete machine with a damp cloth Annually Fu...

Page 18: ...diamond plate has too much space tighten the bolts 1 or replace the buffers 2 There is also the possibility to add double buffers to have a more rigid grinding head Check service manual for more infor...

Page 19: ...nding tool for the application Replace the worn parts Replace the grinding tools with appropriate grinding tools for the surface to be treated Motor does not switch on Missed phase Defective Component...

Page 20: ...during which the machine is switched off or even running but not actually in use This may significantly decrease the exposure level over the total working period Ear protection is recommended with the...

Page 21: ...gton Sheffield South Yorkshire GB S25 3QY England Tel 0044 1909 56 91 18 Fax 0044 1909 56 75 70 Info blastrac co uk Blastrac Germany Richard Byrd Stra e 15 D 50829 K ln Ossendorf Tel 0049 221 70 90 32...

Reviews: