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18 

6. Maintenance

 

 
Pay attention to Chapter 3 

"Safety"

 during maintenance and repair works.  

 
Failures due to inadequate or incorrect maintenance may generate very 

high repair costs

 and long standstill 

periods of the machine. 

Regular

 maintenance therefore is imperative. 

 
Operational safety and service life of the machine depends, among other things, on proper maintenance. 
 
The following table shows recommendations about time, inspection and maintenance for the normal use of the 
machine.  
 

Operating hours/ 

time period 

Inspection points, maintenance instructions 

12 h after repairing 

Check all accessible screw connections for tight seat. 

Every 3 hour 

Check the separator tray, the hopper, the feed spout and blast wheel 
unit for foreign matter and large contaminants. 

Daily and prior to 
starting work 

  Check that all safety devices working adequate. 

Check the feed spout, magnet- and brush sealing.  
Check the blast wheel, control cage and liners. 
Check the electric motor for dirt and other contaminants. 
Check all safety devices working adequate. 
Check the function of the residual current operated device.  
Check the hose connections for tightness and fixed seat. 

Annually 

Full overhaul and cleaning of the complete machine. 

 
 
The time indications are based on uninterrupted operation. When the indicated number of working hours is not 
achieved  during  the  corresponding  period,  the  period  can  be  extended.  However  a  full  overhaul  must  be 
carried out at least once a year. 
 
Due  to  different  working  conditions  it  can’t  be  foreseen  how  frequently  inspections  for  wear  check’s, 
inspection,  maintenance  and  repair  works  ought  to  be  carried  out.  Prepare  a  suitable  inspection  schedule 
considering your own working conditions and experience. 
 
Pay attention to unusual noises or strong vibrations. Check for the cause of every big change. Call a technician 
if you have doubts about the cause or when a repair without a technician seems not possible without damages. 
Only use genuine Blastrac spare parts 
 
Our specialists will be happy to assist you with more advice. 

Prior to any repair works on the  machine, secure the machine against unintentional switching 
on. Put the machine to its safety off position.

  

The machine is in a safe condition when it cannot generate any hazard.

 

 

Follow additional operating and maintenance of original equipment manufacturer if 

 included during your service and maintenance work. 

 
Further is advised: 

Clean the machine every day with air and non-aggressive materials. Never use a high pressure water cleaner 
to clean the machine. 
 
Store the cleaned and dry machine in a dry and humid free room. Protect the electrical motors from moisture, 
heat, dust and shocks. Remove the abrasive out of the abrasive storage hopper. 
 
All repair work must to be done by qualified Blastrac personnel, this to guarantee a safe and reliable machine. 
Any guarantee on the machine is expired when: 

 

Non original Blastrac parts have been used 

Summary of Contents for 1-7D

Page 1: ...Original instructions in English OPERATING INSTRUCTIONS 1 7D MKII VERSION 1 0...

Page 2: ...irs Cleaning Test on By Inspection before initial operation on __________________________________________ By __________________________________________ Date of initial operation ______________________...

Page 3: ...Checkpoints of power supply 11 4 2 Checkpoints of machine 11 4 3 The abrasive valve 11 4 4 Separator 12 4 5 Abrasive sealing 12 5 Operating 13 5 1 Before switch on 13 5 2 Switching the machine on 13...

Page 4: ...e and knowledge Blastrac BV offers a course on the use of the machine in order to make the operating and maintenance personnel familiar with all elements of the machine 2 Machine description The Blast...

Page 5: ...er 6 Safety lever 7 Pull relief 8 Steering handle 9 Height adjustment clamp handle 10 Swivel castor Height adjustment of magnets front 11 Brush seals 12 Height adjustment magnets rear 13 Abrasive shot...

Page 6: ...on of the machine k Make sure that there is nothing standing or situated on the surface to be treated l Make sure the machine can travel over all inequalities on the surface small inequalities like we...

Page 7: ...nd gloves away from moving parts c Personnel must tie back long hair and not wear loose clothing or jewellery including rings d Stay alert watch what you are doing and use common sense when operating...

Page 8: ...dust collector before using it c The dust container bag of the dust collector must be emptied regularly Comply with the local waste treatment regulations considering the removed material d The dust h...

Page 9: ...he machine f When transporting the machine do so in such a manner that damage due to the effects of the use of force or incorrect loading and unloading is avoided g Always drive backwards when driving...

Page 10: ...ecting gloves Safety shoes obliged Consult the manual before operating the machine Danger Hazardous voltage in motor even when solid state controller is OFF Disconnect main power before servicing moto...

Page 11: ...otective earth conductor in particular in order to ensure that all safety devices are functioning and to eliminate possible damage to electrical components 4 2 Checkpoints of machine Safety functions...

Page 12: ...arator tray every 3 hours for foreign matter and large contaminants 4 5 Abrasive sealing Magnetic seals are fitted to the front and the sides of the blast housing outlet and are surrounded by brush se...

Page 13: ...he selected abrasive up to the bottom of the separator tray The magnetic valve must be closed whilst doing this Connect the blast machine and filter unit with the dust hose This connection must be rel...

Page 14: ...the dust hose Check the separator tray every 3 hours for foreign matter and large contaminants 5 4 Switching off the machine Let the control lever loose The Blast machine will stop and the abrasive v...

Page 15: ...backwards make sure that the safety handle blocks the control lever And also make sure the safety plunger is in and prevents opening the valve See picture A Picture A Safety plunger is in 5 6 Adjustin...

Page 16: ...the blast wheel fastening nut should be checked Make sure that this nut will be tightened correctly In addition absolute care must be taken to clean the thread from dust and abrasive The best speed de...

Page 17: ...he height with the setting screws until the correct distance of 8 10 mm has been reached Adjusting screws front and rear The height of the brush seals should be maximum 1 mm above the surface Adjustme...

Page 18: ...iod the period can be extended However a full overhaul must be carried out at least once a year Due to different working conditions it can t be foreseen how frequently inspections for wear check s ins...

Page 19: ...p liner 1 sits close to the edges of the side liners 2 3 Place the cover and tighten the bolts Tighten the pressure bolt of the top liner slightly and press the top liner against the side liners 2 3 6...

Page 20: ...load low removes laitance from new concrete roughening of smooth concrete or natural stone removes coatings with a thickness of 1 3 mm cleaning of steel surfaces Media nr 5 Abrasive S460 This media is...

Page 21: ...at once hits the wheel Clean wire mesh top up abrasive if necessary Abrasive is heavily contaminated check the dust collection system Check and clean blocked feed spout or magnetic valve Worn blast w...

Page 22: ...rasive Incorrect setting of the control cage Contact Blastrac The thrown abrasive blasts the housing and not the surface to be blasted Adjust the blast pattern Machine is not moving Blast head gets ca...

Page 23: ...over the total working period The declared vibration and noise emission levels represent the main applications of the machine The values may be measurements from a representative sample of technicall...

Page 24: ...ing The machine parts must not be thrown away in the normal household waste but should be disposed of at a suitable proper collection system e g via your communal disposal location This way the materi...

Page 25: ...info blastrac de WWW BLASTRAC DE BLASTRAC UKRAINE SALES SERVICE CENTRE Nezalezhnosti 14 of 21 07400 Brovary Tel 38 0 44 222 51 28 Fax 38 0 44 277 98 29 Email info blastrac com ua WWW BLASTRAC COM UA B...

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