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Integrity                       Excellence                       Teamwork                       Innovation 

Installation & Commissioning

 

 

1.

 

Note this system is supplied without media installed for ease of transportation and simplifying site location. Refer to the 
section of this manual for Media Filtration Installation Guide/Commissioning. 

2.

 

Place the tank where you want to install the unit making sure the unit is level and on a firm base. 

3.

 

During cold weather, the installer should warm the valve to room temperature before operating. 

4.

 

All plumbing must be done in accordance with local plumbing codes. The pipe size for residential drain line should be a 
minimum of 1/2” (13 mm). Backwash flow rates in excess of 7 gpm or length in excess of 20’ require 3/4” drain line. 
Commercial drain lines should be the same size as the drain line flow control. 

Due to the release of the air during 

regeneration, the drain line must be secured at the end, and anchored throughout the run. 

5.

 

Ensure that the check valve supplied with the AIO control valve is securely installed inside the control valve inlet.  This is 
required to prevent the pressurized air bubble inside the oxidizer tank from venting backwards up the feed water plumbing. 

6.

 

If not factory installed assemble the deflector to the distributor tube:  
Put a thin layer of silicone lube around inside diameter of the deflector. Slowly slide the deflector over the distributor tube 
down about 1”. When threading the AIO valve to the tank, the bottom of the threads will slide the deflector down. As 
shown below.

 

 

 

 

7.

 

Lubricate the distributor O-ring and tank O-ring. Place the main control valve on tank.  

Note: Only use silicone lubricant.

 

8.

 

Solder joints near the inlet / outlet / drain must be done prior to making thoses connections.  Leave at least 6” (15 cm) 
between the inlet / outlet / drain fittings and solder joints when soldering pipes that are connected.  Failure to do this could 
cause interior damage to the fitting. 

9.

 

Teflon® tape is the only sealant to be used on the drain fitting. Do not use pipe dope or other compounds as they contain 
petrochemical elements and will attack the drain housing and cause failure. 

10.

 

Place the bypass valve in the by-pass position (see page 6). Turn on the main water supply. Open a cold filtered water tap 
nearby and let run a few minutes or until the system is free from foreign material (usually solder) that may have resulted 
from the installation. Once clean, close the water tap. 

11.

 

Refer to Filtration Media Loading on page 12. 

12.

 

Plug unit transformer into an electrical outlet. Note: All electrical connections must be connected according to local codes. 
Be certain the outlet is continually powered (unswitched/uninterrupted). 

13.

 

Connect Raw Water Inlet / Treated Water Outlet to control valve as indicated by the embossed direction arrows.  

14.

 

Set the current time on the UF Controller.  Refer to Setting Time of Day on page 10. 

 

 

Summary of Contents for AIO

Page 1: ...XOWSEEAIO REV 06 2018 OPERATION AND INSTRUCTION MANUAL SPECIALIST SERIES AERATION FILTER SYSTEM For Residential Filter Systems with Clack WS1EE 4 Button AIO Control Valve ...

Page 2: ...ation Requirements Page 1 Installation Commissioning Page 2 Filtration Media Loading Page 3 Backwash Regeneration Cycles Page 4 Bypass Valve Page 5 Controller Page 6 Programming Setting Time of Day Installer Settings Page 8 Programming System Setup Page 9 Replacement Parts Page 10 Filtration Media Overview Page 11 ...

Page 3: ... use in a single tank valve system configuration reducing both installation and maintenance costs yet delivering years of trouble free service No chemical additives or air compressors are required for operation or regeneration with the Clack WS1EE AIO s unique and advanced design Do not install this system if methane is present in the water DANGEROUS DEADLY GAS CAN ACCUMULATE This system is not in...

Page 4: ...lowly slide the deflector over the distributor tube down about 1 When threading the AIO valve to the tank the bottom of the threads will slide the deflector down As shown below 7 Lubricate the distributor O ring and tank O ring Place the main control valve on tank Note Only use silicone lubricant 8 Solder joints near the inlet outlet drain must be done prior to making thoses connections Leave at l...

Page 5: ... application Again adding additional water to the vessel will assist in loading by minimizing dust and optimize leveling 4 Unplug the riser tube carefully position the valve over it and turn the valve into the threads in the fiberglass tank tightening securely into tank and secure to the existing piping bypass Note Ensure that the internal O ring in the valve fits securely over the riser tube Sili...

Page 6: ... were trapped during service to be dislodged from the media and flushed to drain The media is also de compacted and readied for the the air injection step After the 10 minutes of flow to drain the valve piston will drive to the draw position The Backwash step can be lengthened if necessary but it should never be shortened 2 Air Recharge 40 minutes During this cycle water flows to drain creating a ...

Page 7: ...ed during the backwash regeneration cycle 2 Bypass Operation The inlet and outlet handles point to the center of the bypass the control valve is isolated from the water pressure contained in the plumbing system Untreated water is supplied to the plumbing system 3 Diagnostic Mode The inlet handle points in the direction of flow and the outlet handle points to the center of bypass valve system water...

Page 8: ...ys User 1 Displays gallons until backwash not shown if set for time clock operation User 2 Displays number of days until next backwash User 3 Displays present flow rate in gallons per minute always reads 0 because no meter is installed User 4 Displays total volume in gallons since last reset always reads 0 because no meter is installed User 5 Shows current time ...

Page 9: ...volatile memory Control Operation during a Power Failure The control valve includes a coin cell backup battery In the event of power failure the control shifts into power saving mode and stops monitoring water usage The display and motor shut down but the control continues to keep track of the time for approximately 8 hours System configuration settings are stored indefinitely in non volatile memo...

Page 10: ...n 8 hours and the time of day flashes this indicates that the battery is depleted The time of day should be reset and the non rechargeable battery should be replaced The battery is a 3 Volt Lithium Coin Cell type 2032 Time of day should be reset when Daylight Savings Time starts ends Installer Settings To enter Installer Display press NEXT and simultaneously for about 5 seconds and release Day Ove...

Page 11: ...to previous step Step 7S Select the time for the third cycle using or Default oFF DO NOT CHANGE Press NEXT to go to Step 8S Press REGEN to return to previous step Step 8S Select the time for the fourth cycle using or Default oFF DO NOT EXCEED 1 MINUTE Press NEXT to go to Step 9S Press REGEN to return to previous step Step 9S Select the pounds for the fifth cycle using or Default oFF DO NOT CHANGE ...

Page 12: ...STON OV32 INLET CHECK VALVE OV15HT AIR DRAW CHECK VALVE H6061 AIR DRAW SCREEN KTSCREEN SCREEN W TUBE K74V4144AIO AIR DRAW ASSY COMPLETE AIOGROM GROMMET D7147 UPPER DEFLECTOR K74V30101F INJECTOR F BLUE RKWS1AIO AERATION MAINTANANCE KIT Includes Blue Injector Pistons Stack Assy Stack Puller Tool and Service Wrench VARIES DRAIN LINE FLOW CONTROL Injector may vary on larger tanks ...

Page 13: ...ides superior filtration down to 5 micron at high flows up to 12 18 gpm ft Advantages include the removal of a wide range of colloidal and soluble inorganic contaminants by surface sorption chemical binding charge neutralization coagulation reactions and or ion exchange phenomena Certified to NSF ANSI Standard 61 Corosex Color brownish white Density 75 lbs per CF Mesh size 6 x 16 Corosex is a spec...

Page 14: ...NOTES ...

Page 15: ...NOTES ...

Page 16: ...91 7867 MAINE BLAKE EQUIPMENT HERMON 1194 Odlin Road Hermon ME 04401 Phone 800 450 6822 BLAKE EQUIPMENT PORTLAND 70 Ingersoll Drive Unit 1 Portland ME 04103 Phone 800 308 2213 The Blake Group is a growing family of companies dedicated to providing our valued customers with superior products and technologies in commercial industrial and residential markets compliant with industry standards and meet...

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