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Operator's Manual

MAESTRO 6

PCB Searator

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Summary of Contents for MAESTRO 6

Page 1: ...Operator s Manual MAESTRO 6 PCB Searator ...

Page 2: ... conditions Deliveries and performances are effected under the General conditions of sale of cab This Operator s Manual is delivered to the device Operator s Manual Translation of the Original Version for the following products Germany cab Produkttechnik GmbH Co KG Karlsruhe Phone 49 721 6626 0 www cab de USA cab Technology Inc Chelmsford MA Phone 1 978 250 8321 www cab de us Taiwan cab Technology...

Page 3: ...r Blade 60 12 5 6 Recommendation for cutting Circular Blade 125 185 FR4 12 5 7 Adjustment the Cut Length 13 5 8 Reset the counters 13 5 9 Setting the speed of cut 14 5 10 Select the cut mode 15 6 Operation 16 7 Types of Circular Blades 17 7 1 Circular Blade Ø60 17 7 2 Circular Blade Ø125 17 7 3 Circular Blade Ø185 18 8 Replacement of the Blades 19 8 1 Circular Blade Ø60 19 8 2 Circular Blade Ø125 ...

Page 4: ... going beyond this shall be regarded as improper use The manufacturer supplier shall not be liable for damage resulting from unautho rized use the user shall bear the risk alone Usage for the intended purpose also includes complying with the operating manual including the manufacturer s maintenance recommendations and specifications i Notice The complete documentation can also currently be found i...

Page 5: ... from power supply X X Do not open the device casing 1 4 Safety Marking 1 Emergency Switch X X Press it in a hazardous situation 2 Risk of hand injury X X Wear protective gloves while PCB separating 3 Possible damage of electronics X X Disconnect the PCB separator from the electrical outlet before mounting or removing an optional conveyor belt 4 Hazard by electrical charge X X Provide an earthing ...

Page 6: ...0 notcondensing Transport 25 60 C 20 80 notcondensing Weight kg 50 55 Height x Depth mm 350 x 450 Width mm 1 150 1 450 1 750 2 050 Approvals CE FCC Technical data 6 601 6 601 70 6 901 Type of Component side 1 circular blade separation Solder side linear blade Separation path optimized Separation speed up to mm s 500 Material FR4 CEM3 Separation length up to mm 600 900 Support table depth mm 160 Bu...

Page 7: ...elivery 5 7 4 2 1 3 6 Fig 1 Contents of Delivery 1 Maestro 6 2 Power Cable 3 Dial Gauge Assembly 4 Food Switch 5 Hexagonal Wrench DIN911 2 5mm 6 Hexagonal Wrench DIN911 4mm 7 Hexagonal Wrench DIN911 5mm 8 Documentation ...

Page 8: ...onveyor belt in combination with the button speed 1 and speed 2 11 Button Position 1 Set Position 1 of the cut length 12 Button Position 2 Set Position 2 of the cut length 13 LED forward and backward continued Lights up when the forward and backward movement mode of the blade carriage without interruption is activated 14 Button forward and backward continued Activation of the forward and backward ...

Page 9: ...from the foot switch 7 in the 5 pin female connector 2 and tighten it X X Connect the electrical ground on the earth connection 6 X X Switch off the power module 1 Connect the power cable 5 to the power input module 3 and to an earthed socket 5 2 Adjustable Platform 2 1 Fig 1 Adjustable platform The adjustable platform delivered with the machine is designed for use as a hand rest easing the placem...

Page 10: ...th a higher number of cuts 5 3 Switch on 1 Switch on the device by power switch 1 LED home is blinking i Notice Are all connections ready and the device is swiched on and not in function check the emergency swith 1 Fig 4 Power Switch Fig 2 Taste home drücken 2 Press button home 3 Device will run to the home position and the LED home is permanently on 5 Startup ...

Page 11: ...ircular blade can be turned down to a minimum distance of 0 03 mm from the linear blade This serves to protect the knives in configuration FR4 only for Al circular blades Ø 60 8936507 001 X X With the Al blades installed unscrew the screw 2 to set the roller blade at a negative distance to the linear blade Thats only for Al blades due to the lateral offset of the Al knives to the linear knife The ...

Page 12: ...2 Blade 3 0 3 mm O 0 25 mm 0 15 mm 0 10 mm F 0 20 mm 0 10 mm 0 20 mm 0 4 mm O 0 30 mm 0 20 mm 0 10 mm F 0 25 mm 0 15 mm 0 25 mm 0 5 mm O 0 40 mm 0 25 mm 0 15 mm F 0 35 mm 0 15 mm 0 35 mm 0 6 mm O 0 45 mm 0 30 mm 0 15 mm F 0 40 mm 0 20 mm 0 40 mm 0 7 mm O 0 55 mm 0 35 mm 0 20 mm F 0 45 mm 0 25 mm 0 45 mm 0 8 mm O 0 60 mm 0 40 mm 0 20 mm F 0 55 mm 0 25 mm 0 55 mm Table 3 Distance between the blades ...

Page 13: ...de carriage has moved to position P2 The cutting length results from the distance between the front edge of the carriage in the cutting direction in the position P1 and the trailing edge of the carriage in the cutting direction in the position P2 5 8 Reset the counters 2 3 4 5 1 Fig 7 Display section counter X X Display 2 select count cunt number of cuts or 4 mileage cut length X X Press the butto...

Page 14: ...to set the speed level in 5 steps The speed level is displayed in the speed 1 display Step Speed of the blades 1 100 mm sec 2 200 mm sec 3 300 mm sec 4 400 mm sec 5 500 mm sec 1 Press key 2 to increase the speed by one step 2 Press key 3 to reduce the speed by one step 5 Startup ...

Page 15: ... are only two cutting depths adjustable as in both directions of the carriage movement can be cut 5 5 Recommendation for cutting Circular Blade 60 1 Mode 2 Press footswitch and carriage moves in one direction between P1 and P2 and then moves back to position P1 There are three cutting depths adjustable because only in one direction of the carriage movement is cut from P1 to P2 5 5 Recommendation f...

Page 16: ...lade 3 and hold the PCB in the horizontal plane by hand Ensure that the PCB is positioned within the area between and the pre selected area of cutting way of the upper blade Chapter 5 7 2 3 Fig 11 Put on PCB 7 Press the foot switch to start the program Foot switch must be pressed over the length of the program Press the foot switch and hold it Device performs a cut without return transport of the ...

Page 17: ... it s possible to adjust a different cutting depth per blade and to cut aluminum PCB s Fig 13 Free space possible height of components for circular blade 60 7 2 Circular Blade Ø125 Fig 14 Version with circular blade 125 The version with circular blade 125 is intended to cut FR4 PCB s with component height until 33mm Fig 15 Free space possible height of components for circular blade 125 ...

Page 18: ... 16 Version with circular blade 185 The version with circular blade 185 is intended to cut FR4 PCB s with component height until 63mm Fig 17 Free space possible height of components for circular blade 185 7 Types of Circular Blades ...

Page 19: ... mm Hexagon wrench 3 Loosen screw 3 by a 4 mm Hexagon wrench 4 Take out screw 3 and washer 2 and blade 1 5 Place the new circular blade 1 on the shaft with the inclined side towards the unit and push it on completely 6 Put in washer 2 and screw 3 and tighten screw 3 7 Adjust the blade distance 8 2 Circular Blade Ø125 185 3 2 1 4 1 Loosen screw 4 2 Take out screw 4 and washer 3 3 Unplug the circula...

Page 20: ...r blade 1 2 1 3 4 Fig 21 Aligning the linear blade with dial gauge 1 Remove the dial gauge 3 from the accessory pack of the MAESTRO 6 and fit it to the angle arm 4 2 Srew angle arm 4 with built on dial gauge 3 to the side of the blade carriage 3 The dipstick of the dial gauge 3 must be pressed in slightly about 5mm 4 Turn the roller blade upwards to avoid collision with the linear blade 2 5 Starti...

Page 21: ... of the blade carriage 4 Remove the dial gauge 3 from the accessory pack of the MAESTRO 6 and fit it to the straight arm 5 Now screw arm with built on dial gauge 3 to the side of the carriage profile 6 The dipstick of the dial gauge 3 must be pressed in slightly about 5mm 7 Push the blade carriage up to the dial gauge and determine the difference between the linear blade 1 and the circular blades ...

Page 22: ...eparator Device MAESTRO 6 Applied EU Directives and Standards Directive 2006 42 EC on machinery EN ISO 12100 2010 EN ISO 13857 2008 EN 349 1993 A1 2008 EN 60204 1 2006 A1 2009 Directive 2014 30 EU relating to electromagnetic compatibility EN 61000 3 2 2014 EN 61000 3 3 2013 EN 61000 6 2 2005 EN 61000 6 4 2007 A1 2011 Directive 2011 65 EU on the restriction of the use of certain hazardous substance...

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