STF-Filtros FMA-6000 Installation, Operation And Maintenance Manual Download Page 1

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Sistemas de Filtrado y Tratamiento de Fluidos S.A.

Pol. Industrial La Armentera Parc. 86

22400 Monzón (Huesca) Tel. 974 401933 Fax. 974 417809

www.stf-filtros.com · e-mail: [email protected]

FMA – 6000

INSTALLATION, OPERATION AND

MAINTENANCE MANUAL

Ref: 6000/CPF/400/VM

Summary of Contents for FMA-6000

Page 1: ...miento de Fluidos S A Pol Industrial La Armentera Parc 86 22400 Monzón Huesca Tel 974 401933 Fax 974 417809 www stf filtros com e mail info stf filtros com FMA 6000 INSTALLATION OPERATION AND MAINTENANCE MANUAL Ref 6000 CPF 400 VM ...

Page 2: ...ECOMMENDED INSTALLATION DIMENSIONS AND DESIGN 12 INSTALLATION AND START UP INSTRUCTIONS 12 INSTALLATION DIAGRAM 14 MASTER PANEL PERFORMANCE 14 PRESSURE DIFFERENTIAL REGULATION 24 EXPLOSION DIAGRAM 26 HYDRAULIC LAYOUT 31 ELECTRIC PANEL 32 ELECTRIC LAYOUTS 33 PREVENTIVE MAINTENANCE SCHEDULE 38 REFERENCES 39 ...

Page 3: ... use All the products manufactured by STF FILTROS are easy to install use and maintain and no special knowledge is required to operate them WARRANTY The product has a two year warranty from the moment of acquisition Follow this manual instructions to operate and maintain the filter Mechanical damages or any other damages caused by incorrect use are excluded from warranty The warranty gets also can...

Page 4: ... the equipment so that no damages are produced 6 Make sure to leave enough clearance so as to enable easy access for future treatments and safe maintenance operations 7 It is necessary to place a shut off valve in the collector before the equipment to make the maintenance easier 8 Make sure that the equipment is operating at a correct working pressure 9 Disconnect the filter from power supply befo...

Page 5: ...langes as it was one more element of the pipe Only the electric and control elements require installation It is a self backwashing automatic filter that has minimum maintenance and low consumption Performance Water goes through the rotative screen and all the dirt particles bigger than the screen holes get filtered When the default pressure differential backwashing starts this is made area by area...

Page 6: ...otation alternatively until the foreign object is removed In case it is too big it will be extracted manually An alarm signal will turn on if any system failure occurs Performance FIRST STARTING UP The pipe has to be object free The filter rotation has to be initiated before there is water flow in the pipe COMMON PERFORMANCE When water flows through the filter the dirt particles that are bigger th...

Page 7: ... seconds from which during 54 seconds the backwashing valve is open including valve opening and closing time For this reason the backwashing consumption is quite reduced if the factory worker does not manipulate the default times Remove the thick particles from the crown In case the filtering crown is blocked with any thick element this will get unblocked automatically There is an electronic torqu...

Page 8: ...7 Kw FMA 6044 1100 44 200 8 0 97 1 42 1 75 2 8 Kw FMA 6048 1200 48 250 10 1 16 1 69 2 22 3 35 Kw FMA 6052 1300 52 250 10 1 3 1 9 2 5 3 5 Kw FMA 6056 1400 56 300 12 1 61 2 35 3 33 3 7 Kw FMA 6060 1500 60 300 12 1 95 2 85 3 89 4 1 Kw FMA 6064 1600 64 300 12 2 33 3 4 4 17 4 3 Kw FMA 6068 1700 68 350 14 2 57 3 75 4 72 4 7 Kw FMA 6072 1800 72 350 14 2 83 4 14 5 14 5 2 Kw FMA 6076 1900 76 400 16 3 25 4 ...

Page 9: ... Diamond Screen 1 5 x 1 5 Double Diamond FMA 6016 FMA 6020 FMA 6024 FMA 6028 FMA 6032 FMA 6036 FMA 6040 FMA 6044 FMA 6048 FMA 6052 FMA 6056 FMA 6060 FMA 6064 FMA 6068 FMA 6072 FMA 6076 FMA 6080 FMA 6088 FMA 6096 FMA 6104 FMA 6112 FMA 6120 ...

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Page 11: ...h a dismantling joint previous to the filter This is necessary in order to cut the water supply to the installation in case of filter alarm or preventive maintenance Shut off valve Dismantling joint Filter FMA 6000 Drainpipe Minimum 1 slope CORRECT 1 slope downwards INCORRECT The pipe gets blocked up with heavy solids ...

Page 12: ...3 Butterfly valves have to be placed in the filter inlet and outlet to drain off the pipe and carry out the maintenance The outlet butterfly valve will depend on the equipment placement in the installation 4 Disconnect the equipment 5 Turn the circuit breakers to ON 6 The equipment is already adjusted to operate correctly 0 8 m c a pressure differential 8 hours between safety backwashings 7 The pi...

Page 13: ...ION DIAGRAM Terminal block Motorized reduction gear crown Injection pump Backwashing valve motorized reduction gear Backwashing valve Limit switch Backwashing valve Injection manifold Pressure transducers Man hole ...

Page 14: ...MAIN MENU screen MAIN MENU SCREEN 2 On the main menu screen time since the last backwashing filter appears on the screen besides the backwashing time if its in the middle of the backwashing process The drain valve operation LEDS the backwashing pump operation LEDS and the crown gear motor during the backwashing process appear in the filter diagram When the default pressure difference on the PRESSU...

Page 15: ...X it returns to the previous screen 2 BACKWASHINGS CARRIED OUT 4 This screen allows you to look up the backwashings number that have been carried out in the equipment according to the causes If it has been manually by means of the manual backwashing button automatically because of pressure differential or because of time Besides this the total accumulated time is also indicated Accumulated backwas...

Page 16: ...es the real time pressure differential in water column pressure In the last variable set point pressure difference it allows us to select to what pressure differential we want to start a backwashing The alarm value for overpressure is the value at which the overpressure alarm will be indicated ...

Page 17: ...17 The menu which is common to all the screens appears at the bottom of the screen It this menu it is possible to have access to WARNINGS screen 7 ADJUSTMENTS screen 10 REARM screen 11 ...

Page 18: ... you press X it returns to the previous screen The ALARMS screen indicates the actual warnings that are still to be corrected in the installation indicating the warning reason and the moment when they occurred The list is updated to check if the error has been corrected with the right inferior key The blue triangle will appear on the menu screen if there is an active warning ...

Page 19: ...LARM with no continuity the safety device that stops the backwashing will activate The text 2 ALARM will appear on the screen in the inferior right hand side and on the alarm screen The legend CONSECUTIVE BACKWASHINGS ALARM will appear This alarm indicates that the pressure switch sends a continuous signal to the electric panel this can be due to a pressure switch failure to the fact that it has g...

Page 20: ...lows you to adjust the backwashing process modifying several parameters such as delay time pressure difference to start backwashing opening and closing the backwashing collector butterfly as well as the continuous backwashing time Pressing the PRESSURE ADJUSTMENTS touch button it is possible to have access to the pressure adjustments screen where the pressure parameters are modified ...

Page 21: ...ashing process and activate the alarms in case there is any failure On this screen it is possible to modify the number of consecutive backwashings the number of consecutive blockages the backwashing time and the time between backwashings in case that the backwashing is not due to pressure difference ...

Page 22: ...cess to the previously mentioned screens backwashings carried out 5 as well as to set the screen sensibility 14 or to set date and time 15 TOUCH SETTING 14 It is possible to adjust the pressure values to make a filtering process more effective on the touch setting screen ...

Page 23: ...23 WATCH 15 IMPORTANT WHEN THE FILTER TRIGGERS THE ALARM SIGNAL THIS MUST BE CARRIED OUT IMMEDIATELY TO STOP WATER FLOODING THROUGH THE FILTER BY CLOSING THE BUTTERFLY VALVE BEFORE THE FILTER ...

Page 24: ... in the inlet and the outlet These transducers give a stable and precise signal of pressure in both filter chambers and the electric panel calculates the pressure differential The pressure differential is regulated to 0 8 m c a and it can only be changed by STF Filtros technical skilled personnel Pressure transducer INLET Pressure transducer OUTLET ...

Page 25: ...25 EXPLOSION DIAGRAM ...

Page 26: ...26 ...

Page 27: ...crew 17 Injection pump 18 Needle valve 19 Pressure transducer 20 Clutch washer 21 Clutch bush 22 Clutch wheel 23 Clutch spring 24 Clutch cylindrical dowel pin 25 Gear motor clutch connection 26 Backwashing valve gear motor 27 Man hole nut 28 Man hole washer 29 Man hole flat joint 30 Man hole blind flange 31 Man hole washer 32 Man hole screw 33 Handle 34 Handle screw 35 Crown gear motor VA joint 36...

Page 28: ...flange 51 Limit switch flange screw 52 Limit switch 53 Limit switch screw 54 Crown main nut 55 Crown shaft primary washer 56 Crown shaft machine key 57 Crown shaft secondary washer 58 Crown shaft VA joint 59 Axial busher screw 60 Axial washer 61 Screw 62 Spring screw 63 Crown shaft guide bush 64 Crown shaft guide bush 65 Axial washer 66 Axial washer screw 67 Crown shaft VA joint 68 Crown 69 Gearwh...

Page 29: ...Structure Stainless steel AISI 304 Screen panels Stainless steel AISI 304 Shaft Stainless steel AISI 304 Hub bearing Stainless steel AISI 304 Machinery Stainless steel AISI 304 Supports Stainless steel AISI 304 TRACTION MECHANISM Frame Stainless steel AISI 304 Driving shaft Stainless steel AISI 304 Bearing Aluminium bronze Pinion Stainless steel AISI 304 BACKWASHING VALVE Body Epoxi ductile iron D...

Page 30: ...30 HYDRAULIC LAYOUT 1 Ball valve 2 Pressure gauge 3 Pressurization pump 4 Hydraulic valve 5 Solenoid 6 Drainage ...

Page 31: ...31 ELECTRIC PANEL PLC SIEMENS S7 200 POWER SUPPLY UNIT 220V AC724 V DC FREQUENCY VARIATOR PIA AND GROUND FAULT BREAKER MASTER SWITCH EMERGENCY BUTTON SUPPLY 400 V AC 3 Ph FILTER CONNECTIONS ...

Page 32: ...32 ELECTRIC LAYOUT ...

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Page 36: ...isms get lubricated It is not necessary to make any other maintenance gearmotors have enough oil for its useful life FMA 6000 filter has a mobile piece and it is accessible from outside The rest of the mobile pieces such as engines and valves are external and easily accessible The rest of the maintenance is based on visual inspections and greasing ...

Page 37: ...37 REFERENCES ...

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STF-Filtros FMA-6000, Installation, Operation And Maintenance Manual

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