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Battery Capacity Analyzer User Manual

Press OPTION to TRG

Arrow Keys to Set

I Min = 00323 mA

I Med = 07869 mA

6.4 Load Calibration

This is a similar process to Current calibration with only 3 calibration points. The button is used to trigger the 603B

placing a load on the power supply. Monitor the maximum current used as displayed on the power supply current meter.

Write the maximum value down. Enter this 4 digit value in the row. Repeat until all three calibration points are adjusted.

Note that the value in the 603B is in mA.

From the 3 part calibration screen move the point to the row “Load Calibration”.

25. Press the button to select Load calibration

26. When ready, press the button to trigger the 603B.

27. Use the button to move the cursor into the Load field and enter the max current displayed on the power supply.

28. Repeat these steps until all Min, Med, Max current values have been calibrated. Note this is spread across

2 separate screens.

29. Complete a fan test and verify the 603B fan runs smoothly.

30. Create a calibration label and apply to the 603B.

The Calibration procedure is complete.

I Med 4 = 01462 mA

I Max 4 = 02896 mA

Current Calibration 4 of 4 screens

Voltage Calibration

Current Calibration

Load Calibration

Load Calibration 1 of 2

I Max = 11350 mA

Load Calibration 2 of 2

Summary of Contents for 603B

Page 1: ...Battery Capacity Analyzer User Manual 603B with record storage...

Page 2: ...e amount of electrical energy available and the voltage impulses that may occur on electrical conductors associated with these category ratings The category rating is a Roman numeral of I II III or IV...

Page 3: ...rument s specifications In environments where there is a danger of any liquid being spilled on the instrument or where any liquid can condense on the instrument In air temperatures exceeding the speci...

Page 4: ...s even with the power cord removed dangerous voltages may exist when the covers are removed To avoid injuries always disconnect the power cord from the instrument disconnect all other connections for...

Page 5: ...ng time 20 4 6 3 Deleting records 20 4 6 3 1 Delete one record 20 4 6 3 2 Delete range of records 21 4 6 3 3 Delete all records 22 4 6 4 Factory Restore 22 4 6 5 Calibration 23 4 6 6 SOC Profile Setti...

Page 6: ...display blinks on and off the power is not sufficient and testing cannot proceed 1 1 Ready The 603B 1 Two types of cables are available for use with the 603B One set is intended for smaller batteries...

Page 7: ...separate 6 The 603B use a 3 wire connection to improve accuracy This requires both sides of the each alligator clip to make a good connection between the jaws of the alligator clip and the terminal 7...

Page 8: ...e cursor left one space Move the cursor right one space Select the row or select a character using the on screen keyboard Save changes to the internal database memory Cancel the operation move back on...

Page 9: ...results 1 Disconnect the battery or batteries from the charger circuit Dress the charger circuit leads so they do not come in contact with each other or any other conductive parts of the cabinet or co...

Page 10: ...results will be displayed BATTERY QUICK TEST VO 12 77 SOC 90 VL 12 28 IR 24m RS N A Result screen Tip After completing the test the cables can me moved to a new battery of the same type 1 Once the nex...

Page 11: ...sheet 2 Use the 603B to measure the IR of a known good battery of the same type 3 Use another battery analyzer like the B K Precision model BA6010 to measure batteries IR Note The known good battery s...

Page 12: ...nd F2 tab on the other Using the correctly sized tab plug one end of the adapter into the leads of the system charger circuit The other end of the adapter is used for an attachment point for the 603B...

Page 13: ...ill turn off indicating the test has started Both the open voltage OCV and the loaded voltage LCV are displayed If the LCV drops will below the OCV value the charger circuit regulator could be faulty...

Page 14: ...12 78 Volts Quick press TEST or Main press ENTER Power on menu Rec 001 Dat Tme Bld Record view 4 1 View Edit Records To view or edit an existing record in the 603B memory 1 Power on the 603B 2 Press t...

Page 15: ...ecrement through the existing records If the record exists the record will be displayed on the screen If the record exists but is empty you will only see the field labels with no data in the field The...

Page 16: ...t 4 digit numeric LCV Loaded Charge Voltage Measurement 4 digit numeric WEI SOC Table used for test System On off SOT SOC table used for test System 12V D 1 2 3 and 6V d 4 5 6 SOV SOC voltage used for...

Page 17: ...after battery types R and X are tested The 603B will display the battery serial number stored in the record to make it easy to verify the correct battery will be tested 4 3 2 On screen keyboard Some o...

Page 18: ...ip Be sure to press the button or the changes will be lost Tip It is much easier to add edit and arrange new records with a computer and the included application software 4 5 Load Test The Load Test m...

Page 19: ...VC V Arrow Keys to Set TEST Key to Test LC 10 0A LT 5 0sec VO 12 79V VC 11 91V Arrow Keys to Set TEST Key to Test View Edit Records Add New Record Load Test System Main Menu level The 603B uses inter...

Page 20: ...d computer Tip Backup the records on the computer before making changes to the 603B database 4 6 3 1 Delete one record To delete one specific record in the 603B memory power on the 603B and press the...

Page 21: ...the blank record is keep to keep the record positions in the correct order A new menu will show with three rows of delete options The pointer will be located on the first row Del One Record 3 Press t...

Page 22: ...or to the last record number field 6 Use the to increment the number to the last record in the range to be deleted 7 Verify the range of records is correct as all the records in this range will be del...

Page 23: ...ter understand the battery history For most users the default SOC tables are recommend 8 Press the button to proceed A confirmation screen will be presented providing the option to proceed or cancel 9...

Page 24: ...the profile view and edit screen Each profile will have 11 rows stating at 100 and ending at 0 Setting 12V SOC 1 Setting 12V SOC 2 Setting 12V SOC 3 Setting 6V SOC 4 View and edit profile SOC Profile...

Page 25: ...to select a row for the test mode and voltage desired and press the button to move the cursor in the field and enable editing 6 Use the buttons to step through the options 12V has the options D 1 2 an...

Page 26: ...are Version To view the firmware version 1 Movie the pointer to this location and pressing the button 2 Press the Button to return SOC Weighting On Firmware Version Fan Start Weighting is an estimatin...

Page 27: ...ress the button again to start the test 4 To select a different record number press the button to move the cursor into the record number field a Use the to step to the desired record number b Verify t...

Page 28: ...nect battery message 5 Keep the default temperature value or use the to adjust the temperature to record a more accurate battery environment This information is not used in the 603B calculations this...

Page 29: ...reen OCV 12 72 LCV 12 65 WEI Y SOT D CHARGER TEST OCV 12 71 LCV 12 65 REC 001 Press TEST or CANCEL LCV Values after the test Measurements stored in the record 6 Press the button to move back to the Re...

Page 30: ...ite This file is zipped be sure to unzip the file before attempting to launch the application Right click the application and select Run as Administrator The following screen will be displayed Connect...

Page 31: ...lect this COM port from the list In this example the operating system assigned COM4 your system my assign a different COM 1 Under the heading Firmware File click on the Open File button 2 Select the t...

Page 32: ...The existing calibration data will be read from the 603B The log will display Read Calibration Data OK This file will be automatically saved on the host computer with a file name containing Calibratio...

Page 33: ...File click the Open File button 2 Find the file Calibration Data txt create in the previous steps verify the date and time the file was created and select it The file path should now show in the Cali...

Page 34: ...he pointer to the last row called Calibration and press the button The password screen will be displayed 6 The password is 13579 The cursor will be located at the first digit of the password Use the b...

Page 35: ...lts have been calibrated 14 Continue to the Current calibration section Press ENTER to Set V Min 1 1114 ADC V Med 1 1627 ADC V Max 1 3607 ADC Voltage screen 1 of 2 603B Row Label Voltage Setting V Min...

Page 36: ...are adjusted Note that the value in the 603B display is in mA and most power supplies display in amps so a conversion will be required 22 When ready press the button to trigger the 603B 23 Use the bu...

Page 37: ...calibration screen move the point to the row Load Calibration 25 Press the button to select Load calibration 26 When ready press the button to trigger the 603B 27 Use the button to move the cursor in...

Page 38: ...urrent 0 45 A with back light on typical Display 20 x 4 LCD with back light Remote Communication USB Cable type B Test Leads Type Detachable Storage Temperature 10 C to 70 C Dimensions W x H x D 2 91...

Page 39: ...and return any leads probes connectors and accessories that you are using with the device Customers not on an open account must include payment in the form of a money order or credit card For the mos...

Page 40: ...ation for your new instrument via our website www bkprecision com Exclusions This warranty does not apply in the event of misuse or abuse of the product or as a result of unauthorized alterations or r...

Page 41: ...age Directive and 2004 108 EC Electromagnetic Compatibility Directive with the following standards Low Voltage Directive EN61010 1 2001 EMC Directive EN61326 1 2013 CISPR11 EN61000 4 2 2009 EN61000 4...

Page 42: ...Battery Capacity Analyzer User Manual 42 B K Precision Corporation 22820 Savi Ranch Parkway Yorba Linda California 92887 www bkprecision com 2018 B K Precision Corporation rev080918...

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