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BJM Pumps FAHRENHEIT SK-F Series, Installation, Operation & Maintenance Manual

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BJM Pumps FAHRENHEIT SK-F Series Installation, Operation & Maintenance Manual Download Page 28

TABLE OF CONTENTS

 

INTRODUCTION ........................................................................................................................................... 4

 

SAFETY ........................................................................................................................................................ 5

 

INSPECTION ................................................................................................................................................ 6

 

PRE-INSTALLATION INSPECTION ........................................................................................................ 6

 

OIL FILL QUANTITY/TYPE ...................................................................................................................... 8

 

PUMP INSTALLATION ............................................................................................................................. 8

 

POSITIONING THE PUMP ....................................................................................................................... 9

 

PUMP ROTATION .................................................................................................................................. 10

 

PUMP OPERATION .................................................................................................................................... 11

 

TYPICAL MANUAL WASTEWATERING INSTALLATION ......................................................................... 11

 

STOPPING ............................................................................................................................................. 12

 

TYPICAL AUTOMATIC WASTEWATERING INSTALLATION ................................................................... 12

 

STOPPING ............................................................................................................................................. 13

 

INTENDED METHODS OF CONNECTION ............................................................................................... 13

 

THREE PHASE WIRING INSTRUCTIONS ............................................................................................ 14

 

TROUBLE SHOOTING ............................................................................................................................... 15

 

PUMP WILL NOT RUN ........................................................................................................................... 15

 

PUMP RUNS BUT DOES NOT DELIVER RATED CAPACITY ............................................................. 15

 

SERVICING YOUR SUBMERSIBLE PUMP .......................................................................................... 16

 

MAINTAINING YOUR PUMP ................................................................................................................. 16

 

CHANGING SEAL OIL ........................................................................................................................... 16

 

EXPLODED VIEW OF SK08C-F, SK15C-F ................................................................................................ 18

 

EXPLODED VIEW OF SKX08CSS-F, SKX15CSS-F ................................................................................. 19

 

EXPLODED VIEW OF SK22C-F, SK37C-F ................................................................................................ 20

 

EXPLODED VIEW OF SKX22CSS-F, SKX37CSS-F ................................................................................. 21

 

EXPLODED VIEW OF SK55C-F, SKX55CSS-F, SK75C-F, SKX75CSS-F ............................................... 22

 

EXPLODED VIEW OF SK110C-F, SKX110CSS-F, SK150C-F, SKX150CSS-F ....................................... 23

 

SK-F SERIES PARTS LIST ........................................................................................................................ 24

 

SKX-F SERIES PARTS LIST ...................................................................................................................... 26

 

THREE PHASE WIRING DIAGRAMS ........................................................................................................ 28

 

208V ........................................................................................................................................................ 28

 

MODELS SK08C-F, SKX08CSS-F, SK15C-F, SKX15CSS-F, SK22C-F, SKX22CSS-F, SK37C-F, 

SKX37CSS-F, SK55C-F, SKX55CSS-F ............................................................................................ 28

 

230V ........................................................................................................................................................ 29

 

MODELS SK08C-F, SKX08CSS-F, SK15C-F, SKX15CSS-F, SK22C-F, SKX22CSS-F, SK37C-F, 

SKX37CSS-F, SK55C-F, SKX55CSS-F, SKX75C-F, SKX75CSS-F, SK110C-F, SKX110CSS-F .... 29

 

460V ........................................................................................................................................................ 30

 

MODELS SK08C-F, SKX08CSS-F, SK15C-F, SKX15CSS-F, SK22C-F, SKX22CSS-F, SK37C-F, 

SKX37CSS-F, SK55C-F, SKX55CSS-F, SKX75C-F, SKX75CSS-F, SK110C-F, SKX110CSS-F, 

SK150C-F, SKX150CSS-F ................................................................................................................. 30

 

575V ........................................................................................................................................................ 31

 

MODELS SK08C-F, SKX08CSS-F, SK15C-F, SKX15CSS-F, SK22C-F, SKX22CSS-F, SK37C-F, 

SKX37CSS-F, SK55C-F, SKX55CSS-F, SKX75C-F, SKX75CSS-F, SK110C-F, SKX110CSS-F, 

SK150C-F, SKX150CSS-F ................................................................................................................. 31

 

SEAL MINDER

® 

- THERMAL MOTOR SENSOR SWITCH ........................................................................ 32

 

WARRANTY AND LIMITATION OF LIABILITY .......................................................................................... 34

 

START-UP REPORT FORM ....................................................................................................................... 35

 

NOTES: ....................................................................................................................................................... 38

 

Summary of Contents for FAHRENHEIT SK-F Series

Page 1: ...e 208V 230V CAST IRON SINGLE PHASE SK1500C F 316 STAINLESS STEEL SINGLE PHASE SKX750CSS F SKX1500CSS F Read this manual carefully before installing operating or servicing these pump models Observe all...

Page 2: ...HOOTING 13 PUMP WILL NOT RUN 13 PUMP RUNS BUT DOES NOT DELIVER RATED CAPACITY 14 SERVICING YOUR SUBMERSIBLE PUMP 14 MAINTAINING YOUR PUMP 14 CHANGING SEAL OIL 15 EXPLODED VIEW OF SK1500C F 16 EXPLODED...

Page 3: ...tor or Industrial Flow Solutions Operating LLC Industrial Flow Solutions Operating LLC 104 John W Murphy Drive New Haven CT 06513 USA Phone 860 399 5937 Fax 860 399 7784 Information including pump dat...

Page 4: ...eated Do not operate the pump with a worn or damaged electric power cable Death or serious injury could occur Never attempt to alter the length or repair any power cable with a splice The pump motor a...

Page 5: ...fully read all tags decals and markings on the pump 6 Important Always verify that the pump nameplate amps voltage phase and HP ratings match your control panel and power supply Warranty does not cove...

Page 6: ...ures the oil is covering the motor windings by and that will be above the upper bearing Do not overfill an air gap of 10 15 must be maintained for heat expansion PUMP INSTALLATION SK F SKX F Series pu...

Page 7: ...impeller Place on a solid surface or suspend the pump with a lifting rope chain The SK F SKX F Series pumps are provided with a suction strainer to prevent large solids from clogging the impeller Any...

Page 8: ...ways to check the correct pump rotation 1 By looking at the impeller the rotation of the impeller should be counter clockwise as shown in the picture below 2 By looking from the top of the pump Since...

Page 9: ...ximum recommended starts should not exceed 10 times per hour All SK F SKX F Models are provided with a 50 15 m power cable NEVER splice the power cable due to safety and warranty considerations Always...

Page 10: ...ontrol turn off the breaker and or turn the power source off generator CONTROL PANELS CONNECTION OPTIONS Use with approved motor control that matches motor input in full load amperes UTILLISER UN D MA...

Page 11: ...12 Figure 1 SKX750F 115 control Figure 2 SKX750F 230 SK1500 230 and SKX1500 230 control...

Page 12: ...Pumps control is supplied as a manual ON OFF control A wide angle float can be wired in series with the thermal sensors to allow the pumps to operate in an automatic mode See the wiring diagram provi...

Page 13: ...tory or by a factory trained and certified repair technician to insure that the materials and assembly methods meet BJM Pumps standards MAINTAINING YOUR PUMP Pump should be disconnected from the elect...

Page 14: ...ins water then the oil and possible the mechanical seal should be changed If an oil change is needed 9 Remove the screws that hold the oil chamber cover in place remove the oil 10 Replace the mechanic...

Page 15: ...16 EXPLODED VIEW OF SK1500C F...

Page 16: ...17 EXPLODED VIEW OF SKX750CSS F SKX1500CSS F...

Page 17: ...8 31E Ground Wire w Ring Term 203145 32 Power Cord Line Clip Strain Relief 203161 33 Seal Minder Cable Line Clip 203163 34 Handle Chain Handle 202517 35 Rod Bolts 202668 38 Discharge Nipple 3 202534 3...

Page 18: ...08 202408 31E Ground Wire w Ring Term 203145 203145 32 Power Cord Line Clip Strain Relief 203166 203166 33 Seal Minder Cable Line Clip 203163 203163 34 Handle Chain Handle 202517 202517 35 Rod Bolts 2...

Page 19: ...20 SINGLE PHASE WIRING DIAGRAM 115V 230V MODELS SK1500CF SKX750CSS F SKX1500CSS F...

Page 20: ...winding and allow for longer pump life The sensor cable consists of four leads two are connected to the Seal Minder and two are connected to the thermal sensor switches located in the stator windings...

Page 21: ...excluded IT IS EXPRESSLY AGREED THAT THIS SHALL BE THE SOLE AND EXCLUSIVE REMEDY OF BJM PUMPS LLC S DISTRIBUTORS AND CUSTOMERS UNDER NO CIRCUMSTANCES SHALL BJM PUMPS LLC BE LIABLE FOR ANY COSTS LOSS E...

Page 22: ...s No Condition of Equipment New Good Fair Poor Condition of Cable Jacket New Good Fair Poor Rotation Direction of Impeller Rotation viewed from bottom Use C W for clockwise CC W for counterclockwise R...

Page 23: ...no Number of pumps operated by control panel NOTE At no time should hole be made in top of control panel unless proper sealing devices are utilized Short Circuit protection Type Number and size of sho...

Page 24: ...ump on L1 L2 L3 FINAL CHECK Is pump secured properly Yes No Was pump checked for leaks Yes No Do check valves operate properly Yes No Flow Do pumps appear to operate at proper rate Yes No Noise level...

Page 25: ...NOTES...

Page 26: ...Operating LLC All rights reserved 2020 Industrial Flow Solutions Operating LLC All rights reserved Industrial Flow Solutions Operating LLC 104 John W Murphy Drive New Haven CT 06513 USA Phone 860 399...

Page 27: ...F SK37C F SK55C F SK75C F SK110C F SK150C F 316 STAINLESS STEEL THREE PHASE SKX08CSS F SKX15CSS F SKX22CSS F SKX37CSS F SKX55CSS F SKX75CSS F SKX110CSS F SKX150CSS F Read this manual carefully before...

Page 28: ...K55C F SKX55CSS F SK75C F SKX75CSS F 22 EXPLODED VIEW OF SK110C F SKX110CSS F SK150C F SKX150CSS F 23 SK F SERIES PARTS LIST 24 SKX F SERIES PARTS LIST 26 THREE PHASE WIRING DIAGRAMS 28 208V 28 MODELS...

Page 29: ...questions regarding the inspection disassembly and assembly or testing please contact your BJM Pumps distributor or Industrial Flow Solutions Operating LLC Industrial Flow Solutions Operating LLC 104...

Page 30: ...disconnect the pump power cable to ensure that the pump will remain inoperative 3 Allow the pump to cool if overheated Do not operate the pump with a worn or damaged electric power cable Death or ser...

Page 31: ...e model numbers and serial numbers from the pumps and control panel on the front of this instruction manual for future reference Give it to the owner or affix it to the control panel when finished wit...

Page 32: ...any damage For Storage Periods longer than 3 Years Disassemble the pump and replace all of the O rings the Mechanical Seal Seal Chamber Oil and the Lip Seal Repack the Bearings Remove the air check s...

Page 33: ...0 1 300 ISO 32 NSF Food Grade Mineral Oil SKX22CSS F 13 5 400 ISO 32 NSF Food Grade Mineral Oil SKX37CSS F 13 5 400 ISO 32 NSF Food Grade Mineral Oil SKX55CSS F 84 5 2500 ISO 32 NSF Food Grade Mineral...

Page 34: ...g Industrial Flow Solutions Operating LLC at 860 399 5937 Do not run pump dry Pump liquid should not exceed a maximum temperature of 200 F 93 C Never place the pump on loose or soft ground The pump ma...

Page 35: ...ld be counter clockwise as shown in the picture below 2 By looking from the top of the pump Since the impeller cannot be seen the best way to check the rotation is to check the kick back motion of the...

Page 36: ...SK F SKX F Models are provided with a 33 10 m power cord NEVER splice the power cable due to safety and warranty considerations Always keep the lead end dry Note 230V single phase and 208V 230V 460V...

Page 37: ...tic mode unplug it from the power source turn off the breaker or turn the power source off generator Typical 3 phase manual control 1 TYPICAL AUTOMATIC WASTEWATERING INSTALLATION NOTE Maximum recommen...

Page 38: ...r or turn the power source off generator INTENDED METHODS OF CONNECTION Use with approved motor control that matches motor input in full load amperes UTILLISER UN D MARREAR APPROUV CONVENANT AU COURAN...

Page 39: ...instructions provided with the panel to wire the system For automatic three phase pumps see automatic three phase wiring diagram Typical 3 Phase Auto Control 1 Before installing a pump make sure both...

Page 40: ...l Equipment UL 50 or the standard for Metallic Outlet Boxes UL 514A and the standard for Motor Operated Water Pumps UL 778 TROUBLE SHOOTING Disconnect the power source to the pump BEFORE attempting an...

Page 41: ...at regular intervals More frequent inspections are required if the pump is used in a harsh environment Preventative maintenance should be performed to reduce the chance of premature failure Worn impel...

Page 42: ...10 Replace the mechanical seal if necessary 11 Replace the oil 12 Assemble the pump STATOR REPLACEMENT OR ELECTRICAL REPAIR The BJM Pumps F Series designed pumps utilize unique construction methods an...

Page 43: ...18 EXPLODED VIEW OF SK08C F SK15C F...

Page 44: ...19 EXPLODED VIEW OF SKX08CSS F SKX15CSS F...

Page 45: ...20 EXPLODED VIEW OF SK22C F SK37C F...

Page 46: ...21 EXPLODED VIEW OF SKX22CSS F SKX37CSS F...

Page 47: ...22 EXPLODED VIEW OF SK55C F SKX55CSS F SK75C F SKX75CSS F...

Page 48: ...23 EXPLODED VIEW OF SK110C F SKX110CSS F SK150C F SKX150CSS F...

Page 49: ...0962 200962 14 2 Lower Bearing Retainer 202279 202279 202279 202279 203075 203075 203076 203076 14 3 Lock Nut Lock Washer 200424 200424 15 Impeller Shim Kit Required 200480 200480 200480 200480 200478...

Page 50: ...36 203279 203279 50 07 Screw for Oil Chamber Motor Housing 203228 203228 203228 203228 203271 203271 203280 203280 50 08 Screw for Oil Chamber Cover 203219 203219 203219 203219 203246 203246 203281 20...

Page 51: ...76 14 3 Lock Nut Lock Washer 200424 200424 15 Impeller Shim Kit Required 200480 200480 200480 200480 200478 200478 200478 200478 17 Rotor w Shaft 3PH 204021 204022 204023 204024 204027 204028 204029 2...

Page 52: ...6 203279 20327 50 07 Screw for Oil Chamber Motor Housing 203296 203296 203296 203296 203271 203271 203280 20328 50 08 Screw for Oil Chamber Cover 203219 203219 203219 203219 203246 203246 203281 20328...

Page 53: ...28 THREE PHASE WIRING DIAGRAMS 208V MODELS SK08C F SKX08CSS F SK15C F SKX15CSS F SK22C F SKX22CSS F SK37C F SKX37CSS F SK55C F SKX55CSS F...

Page 54: ...29 230V MODELS SK08C F SKX08CSS F SK15C F SKX15CSS F SK22C F SKX22CSS F SK37C F SKX37CSS F SK55C F SKX55CSS F SKX75C F SKX75CSS F SK110C F SKX110CSS F...

Page 55: ...30 460V MODELS SK08C F SKX08CSS F SK15C F SKX15CSS F SK22C F SKX22CSS F SK37C F SKX37CSS F SK55C F SKX55CSS F SKX75C F SKX75CSS F SK110C F SKX110CSS F SK150C F SKX150CSS F...

Page 56: ...31 575V MODELS SK08C F SKX08CSS F SK15C F SKX15CSS F SK22C F SKX22CSS F SK37C F SKX37CSS F SK55C F SKX55CSS F SKX75C F SKX75CSS F SK110C F SKX110CSS F SK150C F SKX150CSS F...

Page 57: ...and allow for longer pump life The sensor cable consists of four leads two are connected to the Seal Minder and two are connected to the thermal sensor switches located in the stator windings These fo...

Page 58: ...33...

Page 59: ...excluded IT IS EXPRESSLY AGREED THAT THIS SHALL BE THE SOLE AND EXCLUSIVE REMEDY OF BJM PUMPS LLC S DISTRIBUTORS AND CUSTOMERS UNDER NO CIRCUMSTANCES SHALL BJM PUMPS LLC BE LIABLE FOR ANY COSTS LOSS E...

Page 60: ...by hand Yes No Condition of Equipment New Good Fair Poor Condition of Cable Jacket New Good Fair Poor Rotation Direction of Impeller Rotation viewed from bottom Use C W for clockwise CC W for counter...

Page 61: ...no Number of pumps operated by control panel NOTE At no time should hole be made in top of control panel unless proper sealing devices are utilized Short Circuit protection Type Number and size of sho...

Page 62: ...ump on L1 L2 L3 FINAL CHECK Is pump secured properly Yes No Was pump checked for leaks Yes No Do check valves operate properly Yes No Flow Do pumps appear to operate at proper rate Yes No Noise level...

Page 63: ...NOTES...

Page 64: ...Operating LLC All rights reserved 2020 Industrial Flow Solutions Operating LLC All rights reserved Industrial Flow Solutions Operating LLC 104 John W Murphy Drive New Haven CT 06513 USA Phone 860 399...

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